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At least 1,027 records · Page 57

Effect of casing treatment on performance of a two-stage high-pressure-ratio fan

A two-stage fan, previously tested with a solid casing, was tested with a casing with circumferential grooves over the tips of both rotors (casing treatment). Tests were conducted at 80 and 100 percent of design speed with uniform flow. The casing treatment improved the flow range and stall margin significantly without changing the characteristics overall performance curves of total-pressure and efficiency as functions of weight flow, other than extending them to lower weight flows.

Urasek, D. C.↗

Analysis of high velocity impact on hybrid composite fan blades

Recent developments in the analysis of high velocity impact of composite blades are described, using a computerized capability which consists of coupling a composites mechanics code with the direct-time integration features of NASTRAN. The application of the capability to determine the linear dynamic response of an interply hybrid composite aircraft engine fan blade is described in detail. The results also show that the impact stresses reach sufficiently high magnitudes to cause failures in the impact region at early times of the impact event.

Chamis, C. C.↗

The effects of design and operating variables on the response of an axial flow fan to inlet flow distortions

The results of a study of total pressure and velocity circumferential distortions in an axial-flow fan are presented. Some of the fundamental experimental data needed to understand distorted flow phenomena as affected by design and operating variables are provided. The flow through an isolated rotor was examined at various operating conditions with six different distortions and three different blade stagger angles. Circumferential surveys were conducted upstream and downstream of the rotor using five-hole probes in the nonnulling mode. The total pressure and axial velocity distortion data were analyzed to determine the degree of distortion attenuation as a function of blade stagger angle, mean incidence angle, and reduced frequency. The results indicate that, for the rotors tested, the mean incidence or loading has very little effect on the distortion attenuation.

Yocum, A. M., II↗

Aerodynamic performance of axial-flow fan stage operated at nine inlet guide vane angles

The overall performance of a fan stage with nine inlet guide vane angle settings is presented. These data were obtained over the stable flow range at speeds from 60 to 120 percent of design for vane setting angles from -25 to 42.5 degrees. At design speed and design inlet guide vane angle, the stage has a peak efficiency of 0.892 at a pressure ratio of 1.322 and a flow of 25.31 kg/s. The stall margin based on peak efficiency and stall was 20 percent. Based on an operating line passing through the peak efficiency point at the design setting angle, the useful operating range of the stage at design speed is limited by stall at the positive setting angles and by choke at the negative angles. At design the calculated static thrust along the operating line varied from 68 to 114 percent of that obtained at design setting angle.

Moore, R. D.↗

Containment of composite fan blades

A lightweight containment was developed for turbofan engine fan blades. Subscale ballistic-type tests were first run on a number of concepts. The most promising configuration was selected and further evaluated by larger scale tests in a rotating test rig. Weight savings made possible by the use of this new containment system were determined and extrapolated to a CF6-size engine. An analytical technique was also developed to predict the released blades motion when involved in the blade/casing interaction process. Initial checkout of this procedure was accomplished using several of the tests run during the program.

Stotler, C. L.↗

Impact behavior of filament-wound graphite/epoxy fan blades

The fabrication and impact tests of graphite/epoxy filament wound fan blades are discussed. Blades which were spin tested at tip speeds up to 305 m/sec retained their structural integrity. Two blades were each impacted with a 454-g slice of a 908-g simulated bird at a tip speed of 263 deg and impact angles of 22 deg and 32 deg. The impact tests were recorded with high-speed movie film. The blade which was impacted at 22 deg sustained some root delamination but remained intact. The 32 deg impact separated the blade from the root. No local damage other than leading-edge debonding was observed for either blade. The results of a failure mode analysis are also discussed.

Bowles, K. J.↗

Characteristics of the wake of a lightly loaded compressor or fan rotor

An experimental investigation was carried out to evaluate the properties of the rotor fan or compressor wake in order to understand the structure of the wake. This included a study of profile shape, decay characteristics, effects of rotation, and effects of varying blade loading on the wake. Rotating tri-axial hot-wire probe measurements were reported which represent the first systematic data in the near wake region of the rotor wake using this technique. It is found that the radial, tangential, and axial components of mean velocities and turbulence intensities decay very rapidly near the rotor blade trailing edge, and that increased blade loading reduces the decay rates of axial and tangential mean velocity defects and radial velocities in the wake. In particular, the presence of an almost constant wake width region for increasing axial distance shows the effects of three-dimensionality on the rotor wake flow. Other conclusions are also given.

Reynolds, B. D.↗

Effects of inflow distortion profiles on fan tone noise calculated using a 3-D theory

Calculations of the fan tone acoustic power and modal structure generated by complex distortions in axial inflow velocity are presented. The model used treats the rotor as a rotating three-dimensional cascade and calculates the acoustic field from the distortion-produced dipole distribution on the blades including noncompact source effects. Radial and circumferential distortion shapes are synthesized from Fourier-Bessel components representing individual distortion modes. The relation between individual distortion modes and the generated acoustic modes is examined for particular distortion cases. Comparisons between theoretical and experimental results for distortions produced by wakes from upstream radial rods show that the analysis is a good predictor of acoustic power dependence on disturbance strength.

Kobayshi, H.↗

Analysis of high velocity impact on hybrid composite fan blades

This paper describes recent developments in the analysis of high velocity impact of composite blades using a computerized capability which consists of coupling a composites mechanics code with the direct-time integration features of NASTRAN. The application of the capability to determine the linear dynamic response of an intraply hybrid composite aircraft engine fan blade is described in detail. The predicted results agree with measured data. The results also show that the impact stresses reach sufficiently high magnitudes to cause failures in the impact region at early times of the impact event.

Chamis, C. C.↗

Fan-shaped coma, orientation of rotation axis, and surface structure of a cometary nucleus. I - Test of a model on four comets

Pronounced anisotropy in the outgassing from comets, especially from short-period ones, appears to be a factor responsible for the frequent occurrence of a fan-shaped coma, extending in the general direction of the sun. It is suggested that the pattern of deviations from the sunward direction contains information on the orientation of the spin axis and on the time lag in the sublimation process, which in turn provides insight into the nature of the nuclear surface. A simple model of a spherical rotating nucleus is formulated and a trial-and-error technique is devised to determine the axis-orientation constants and a lag angle, a measure of the time lag in units of the rotation period. The method is applied to the comets Encke, Tempel 2, Borrelly, and Schwassmann-Wachmann 3.

Sekanina, Z.↗

An off-design correlation of part span damper losses through transonic axial fan rotors

The experimental performance of 10 transonic fan rotors was used to correlate losses caused by midchord part-span dampers (PSD) during off-design operation between 50 and 100 percent of design speed. The design tip speed for the rotors used varied from 419 to 425 m/s and the design pressure ratios from 1.6 to 2.0. The loss attributable to the damper and the region influenced along the blade height was correlated with relevant aerodynamic and geometric parameters. The losses at the design point were estimated by a previously reported correlation (Roberts, 1978). Using this as a base, the off-design losses were correlated with variation in blade suction surface incidence. A check with independent data showed that the prediction of damper losses and region of influence was fair to good for most of the off-design data examined.

Roberts, W. B.↗

Quiet Clean Short-haul Experimental Engine (QCSEE). Composite fan frame subsystem test report

The element and subcomponent testing conducted to verify the composite fan frame design of two experimental high bypass geared turbofan engines and propulsion systems for short haul passenger aircraft is described. Emphasis is placed on the propulsion technology required for future externally blown flap aircraft with engines located both under the wing and over the wing, including technology in composite structures and digital engine controls. The element tests confirmed that the processes used in the frame design would produce the predicted mechanical properties. The subcomponent tests verified that the detail structural components of the frame had adequate structural integrity.

Stotler, C. L., Jr.↗

Quiet Clean Short-haul Experimental Engine (QCSEE) under-the-wing engine composite fan blade design report

A total of 38 quiet clean short haul experimental engine under the wing composite fan blades were manufactured for various component tests, process and tooling, checkout, and use in the QCSEE UTW engine. The component tests included frequency characterization, strain distribution, bench fatigue, platform static load, whirligig high cycle fatigue, whirligig low cycle fatigue, whirligig strain distribution, and whirligig over-speed. All tests were successfully completed. All blades planned for use in the engine were subjected to and passed a whirligig proof spin test.

Ravenhall, R.↗

Quiet Clean Short-haul Experimental Engine (QCSEE) UTW fan preliminary design

High bypass geared turbofan engines and propulsion systems designed for short-haul passenger aircraft are described. The propulsion technology required for future externally blown flap aircraft with engines located both under the wing and over the wing is emphasized. The aerodynamic and mechanical preliminary design of the QCSEE under the wing 1.34 pressure ratio fan with variable blade pitch is presented. Design information is given for two pitch change actuation systems which will provide reverse thrust.

Source record↗

Quiet Clean Short-haul Experimental Engine (QCSEE) under-the-wing engine composite fan blade design

The design and analysis of a composite fan blade for the under the wing (UTW) QCSEE is presented. The blade is designed for a variable pitch, 18 bladed rotor and is constructed from a hybrid composite combination of materials consisting of Kevlar-49, type AS graphite, boron, and S-glass fibers in a PR288 epoxy resin matrix. The blade has an attached platform which is constructed of AS-graphite, PR288 epoxy resin matrix and aluminum honeycomb. The blade is designed to satisfy aerostability and cyclic life and strength requirements with a light weight construction. The attached platform is designed for a fail-safe condition in that it is retainable by the blade, under centrifugal force loading, even in the event of blade to platform bond separation. Details of the blade design and the results of stress, vibration, and impact analysis are included.

Source record↗

Application of composite materials to turbofan engine fan exit guide vanes

A program was conducted by NASA with the JT9D engine manufacturer to develop a lightweight, cost effective, composite material fan exit guide vane design having satisfactory structural durability for commerical engine use. Based on the results of a previous company supported program, eight graphite/epoxy and graphite-glass/epoxy guide vane designs were evaluated and four were selected for fabrication and testing. Two commercial fabricators each fabricated 13 vanes. Fatigue tests were used to qualify the selected design configurations under nominally dry, 38 C (100 F) and fully wet and 60 C (140 F) environmental conditions. Cost estimates for a production rate of 1000 vanes per month ranged from 1.7 to 2.6 times the cost of an all aluminum vane. This cost is 50 to 80 percent less than the initial program target cost ratio which was 3 times the cost of an aluminum vane. Application to the JT9D commercial engine is projected to provide a weight savings of 236 N (53 lb) per engine.

Smith, G. T.↗