Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “ELECTRODEPOSITION”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,027 records · Page 57

Microfabricated magnetostrictive resonator

A microfabricated magnetic resonator is provided. The microfabricated magnetic resonator has one or more resonator portions, each of which is a magnetoelastic resonating structure having a maximum circumference or maximum linear dimension in at least one direction that is less than 1000 μm. At least one of the resonator portions comprises an electrodeposited material comprising at least a cobalt constituent and an iron constituent.

36 MATERIALS SCIENCE↗

Magnetoelastically actuated MEMS device and methods for its manufacture

A magnetoelastically actuated device includes a microscale cantilever arm supported at a standoff distance from a substrate. The cantilever arm is formed as a laminar magnetic actuator configured to bend when it is subjected to a magnetic field. The cantilever arm includes a film of magnetostrictive material. Also provided is a method for fabricating the magnetoelastically actuated device. The method includes defining an actuator mold in a layer of photoresist on a structural layer of the cantilever arm and electrodepositing a layer of a magnetostrictive alloy containing cobalt and iron onto the structural layer within the actuator mold.

36 MATERIALS SCIENCE↗

An Innovative Nb3Sn Film Approach and Its Potential for SRF Applications

A novel electro-chemical technique to produce Nb3Sn films on Nb substrates was developed and optimized at Fermilab. The Nb3Sn phase is obtained in a two-electrode cell, by electrodeposition from aqueous solutions of Sn layers and Cu intermediate layers onto Nb substrates. Subsequent thermal treatments in inert atmosphere are realized at a maximum temperature of 700°C to obtain the Nb3Sn superconducting phase. Several superconduct-ing Nb3Sn films were obtained on Nb substrates by study-ing and optimizing most parameters of the electro-plating process. Samples were characterized at Fermilab, NIMS, KEK and JLAB, including EPMA analyses, DC and in-ductive tests of critical temperature Tc0, and lower critical field Hc1(4.2 K) by SQUID. In parallel to sample devel-opment and fabrication at FNAL, at JLAB and KEK effort was put into etching and electro-polishing techniques adequate to remove the Cu and bronze phases from the samples’ outer surface. This is necessary prior to meas-urements at JLAB of the surface impedance of flat sam-ples in a setup that make use of an RF host cavity.

Barzi, E. Z.↗

Metal foils with ordered crystal structure and method for producing metal foils

A method for producing a metal foil comprising depositing metal onto an oxidizable substrate to form a metal film on the substrate; oxidizing the substrate at an interface between the metal film and the substrate; and removing the metal film from the substrate to yield a metal foil. A method for forming a thin metal film comprising pre-polarizing a single-crystal Si substrate by application of a potential which is negative of a potential at which Si oxidizes, which pre-polarization occurs in the presence of metal ions to form metal growth nucleation sites on the substrate, followed by application of a potential at which both oxidation of Si and electrodeposition of the metal occur to grow the metal film and oxidize the Si to SiOx, which potential is more positive than the potential applied in the pre-polarization step.

Switzer, Jay A.↗

Methods and systems for aluminum electroplating

Systems and methods for coating a metallic component are provided. In one embodiment, a metallic coating may be disposed in a plating bath comprising AlBr3. The metallic coating may be coupled with, or configured as, a working electrode. A counter electrode formed of aluminum may be disposed within the plating bath. An electric current may be applied between the two electrodes resulting in the electrodeposition of aluminum on the metallic component. In one particular embodiment, the plating bath may include LiBr, KBr and CsBr, with AlBr3 being present in an amount of approximately 80 percent or greater by weight. Various types of metals may be coated with aluminum using embodiments of the present disclosure. Additionally, the methods and systems described herein are amenable to coating of complex geometries.

Tripathy, Prabhat K.↗

Method of improved performance in metal electrodes for batteries

Disclosed are methods for pre-conditioning or pre-treating the surface of a metal (e.g., lithium) electrode such that the cycle life and efficiency of the electrode within an electrochemical cell are improved through the prevention of dendrite growth. The pretreatment process includes the use of an alternating current to modify the surface properties of the metal electrode, such that a more uniform flux of metal ions is transferred across the electrode-electrolyte Interface in subsequent electrodeposition and electrodissolution processes. As a result, an electrode treated with such a process exhibits improved performance and durability, including markedly lower overpotentials and largely improved metal (e.g., lithium) retention in strip plate tests as compared with untreated electrodes.

Dasgupta, Neil P.↗

Lithium metal recovery and synthesis

A process and system for creating a lithium ion anolyte from lithium alloys. Metal and lithium alloys are processed to remove the metal with lithium from the alloy remaining. A lithium ion anolyte formed may be used in a process to form lithium metal. Alternatively, a process and system for recovering lithium from sources such as lithium alloys and lithium metal oxides and other feedstock such as recycled batteries into a thin lithium metal film via electrodeposition in an organic electrolyte contacting both anode (holder for lithium source) and cathode (substrate for lithium deposition) in a single-compartment electrolysis cell.

Ignacio de Leon, Patricia Anne↗

Conducting coatings for anodes, methods of making and using same, and uses thereof

Conducting coatings disposed on a metal member. The conducting coatings may have a desired texture and provide homoepitaxial or heteroepitaxial coating of an electrodeposited layer. A conducting coating may be formed by applying a shear force during deposition of the conducting coating. The conducting coatings may be used in anodes of various electrochemical devices. A conducting coating, which may be part of an electrochemical device, may have an electrochemically deposited layer disposed on at least a portion of a surface of the conducting coating. The electrochemically deposited layer may be reversibly electrochemically deposited.

Archer, Lynden A.↗

Electrochemical polymer pen lithography

Disclosed herein is a massively parallel patterning tool for the deposition of single metals or metal alloys with size and composition control. Methods of the disclosure use a hydrogel array of pyramidal pen tips as a medium for localized electrodeposition, in conjunction with a scanning probe lithography platform and a three-electrode cell. This versatile technique can be used for high-throughput 3D printing, biomolecule patterning, or screening of catalyst nanoparticles or thin films.

Mirkin, Chad A.↗

Charge Carrier Diffusion Length Determination in 4H-SiC Schottky Alpha Detectors

When developing semiconductor radiation detectors detailed characterization of the detector behavior is required. The ability of a semiconductor radiation detector to collect the charge liberated by incident ionizing radiation is a critical characteristic. Several factors influence the charge collection efficiency of a semiconductor radiation detector, including electron-hole trapping, applied electric field strength, and dopant concentrations and dimensions of low doped regions. Applying a reverse bias electric potential to a low doped semiconductor region creates a free charge carrier depleted region and establishes an electric field which can remove subsequently freed charge in the form of an electrical signal. When ionizing radiation is incident upon a semiconductor electron-hole pairs are generated. These charge carriers are created along the path of the ionizing radiation regardless of the doping concentration. However, only the charge freed in the low doped epitaxial region of a detector will be collected as a result of the applied electric field. When the electric field is insufficient to develop a depleted region equal to or larger than the range of the ionizing radiation in the detector material some charge freed by the ionizing radiation outside of the sensitive region will be lost, thus potentially resulting in less than complete charge collection. The incomplete collection of charge complicates the analysis of the incident particle energy spectrum. Charge freed in the highly doped bulk region beyond the low doped epitaxial region may diffuse back into the low doped depleted region and be subsequently included in the integral pulse. The amount of charge collected as a result of this diffusion mechanism is dependent upon the diffusion length of the charge carriers in the material. The diffusion length is subsequently dependent on the material properties of the detector including the number of defects, trapping centers, and temperature. In order to fully characterize the properties of 4H-SiC as a radiation detector the diffusion length was calculated by adjusting the theoretical diffusion length value used in the calculation of the charge collection efficiency to agree with empirically observed charge collection efficiencies. The discrepancy between the observed and theoretical charge collection efficiency at 50 to 150 volts applied bias indicates an unexplained charge collection phenomenon which is contributing to the larger than predicted charge collection efficiency of the detectors. This voltage range corresponds to an intermediate applied bias, indicating that either the theoretical depletion width is too short, the diffusion length varies with the composition of the region that the charge carriers are diffusing through, or some other phenomenon is involved. If the charge carrier diffusion length varies depending on whether or not the diffusing charge is freed in unbiased epitaxy or bulk layer, then a function describing the variation of the diffusion layer could be determined by measuring the diffusion length at the applied voltages used previously, but over a range of epitaxial layer thicknesses. Future work includes the characterization of the effects of high temperature operation on the diffusion length of 4H-SiC in addition to measuring the effects of varying energy alpha emitter electrodeposition on the observed diffusion length. Additional Schottky barrier contacts, namely those with a nickel-platinum contact, will be tested in various sizes which have been developed in order to eliminate certain failure mechanisms and explore the potential effects of Schottky contact size on charge collection efficiency. (authors)

36 MATERIALS SCIENCE↗

Fabrication of 3D-printed copper based zinc anodes

The production of a porous copper-zinc structure includes providing copper ink, creating a 3D model of the porous copper-zinc structure, 3D printing the copper ink into a porous copper lattice structure using the 3D model, heat treatment of the porous copper lattice structure producing a heat treated porous copper lattice structure, surface modification of the heat treated porous copper lattice structure by nanowires growth on the heat treated porous copper lattice structure producing a heat treated porous copper lattice structure with nanowires, and electrodeposition of zinc onto the heat treated porous copper lattice structure with nanowires to produce the porous copper-zinc structure.

Zhu, Cheng↗

Synergistic role of carbonaceous reinforcements on multi length scale tribology of electrophoretically deposited nickel-boron nitride coatings

Highlights: • Electrophoretic deposition of Ni-BN coating. • Reinforcement of Ni-BN with carbon allotropes (diamond, carbon nanotubes and graphene). • Enhanced hardness and elastic modulus in Ni-BN-D than Ni-BN-CNT and Ni-BN-Gr. • High wear resistance (0.45 × 10{sup −8} m{sup 3}) from fretting and micro-scratch testing of Ni-BN-D. • High compressive stress (−601 MPa) exist in Ni-BN-D coating which restricts wear. - Abstract: Electrophoretically deposited Ni-BN composite coating was strengthened with graphene (Ni-BN-Gr), carbon nanotubes (Ni-BN-CNT) and diamond (Ni-BN-D) carbonaceous reinforcements. Highest hardness (2.0 GPa) and elastic modulus (133.5 GPa) of Ni-BN-D coating than Ni-BN-CNT (1.96 GPa and 102.1 GPa, respectively), Ni-BN-Gr (1.94 GPa and 92.0 GPa respectively) and also from Ni-BN (1.89 GPa and 91.5 GPa, respectively) coatings was linked through high compressive stress (−601 MPa), dislocation density (8.9 × 10{sup 15} m{sup −2}) and yield strength (4.4 GPa). The micro-scratching damage was contributed by ploughing and adhesion components, which were compared with that of experimental frictional values. Addition of graphene, CNT and diamond in Ni-BN composite showed a decrease in wear volume (from 1.66 × 10{sup −8} m{sup 3} to 0.45 × 10{sup −8} m{sup 3}) due to the synergetic lubricating effect of BN and carbonaceous reinforcements. Thus, Ni-BN-D restrict inception of multiscale wear and can be a potential three phase metal-ceramic coating for engineering and industrial applications.

36 MATERIALS SCIENCE↗

Current Density Distribution in Electrochemical Cells with Small Cell Heights and Coplanar Thin Electrodes as Used in ec-S/TEM Cell Geometries

The electrochemical engineering aspects of high aspect ratio cells, such as those used in in situ electrochemical scanning transmission microscopy (ec-S/TEM) were examined, focusing on aspects that could cause non-uniform current distribution. Having a uniform current distribution across the working electrode is important for any spectroelectrochemical technique in order to provide accurate electrochemical information as well as structural electrolyte-electrode interface information. An analytical model was developed to determine current density distribution and a Wagner number was derived for a small cell height with coplanar electrodes. The main assumptions of this analysis are: 1) mass transport effects are negligible, 2) a uniform potential distribution in the direction of the cell height due to their small size, and 3) the working electrode potential is constant across its length. With our analysis, the assumptions were found to be reasonable. In addition, the effect of the conductivity and thickness of the thin film electrode and its potential effect on current density distribution have been analyzed. Now, with this work, high aspect ratio cells with a small cell heights and coplanar thin electrodes can be analyzed to determine their current density distribution.

36 MATERIALS SCIENCE↗

Rethinking How External Pressure Can Suppress Dendrites in Lithium Metal Batteries

We offer an explanation for how dendrite growth can be inhibited when Li metal pouch cells are subjected to external loads, even for cells using soft, thin separators. We develop a contact mechanics model for tracking Li surface and sub-surface stresses where electrodes have realistically (micron-scale) rough surfaces. Existing models examine a single, micron-scale Li metal protrusion under a fixed local current density that presses more or less conformally against a separator or stiff electrolyte. At the larger, sub-mm scales studied here, contact between the Li metal and the separator is heterogeneous and far from conformal for surfaces with realistic roughness: the load is carried at just the tallest asperities, where stresses reach tens of MPa, while most of the Li surface feels no force at all. Yet, dendrite growth is suppressed over the entire Li surface. To explain this dendrite suppression, our electrochemical/mechanics model suggests that Li avoids plating at the tips of growing Li dendrites if there is sufficient local stress; that local contact stresses there may be high enough to close separator pores so that incremental Li + ions plate elsewhere; and that creep ensures that Li protrusions are gradually flattened. These mechanisms cannot be captured by single-dendrite-scale analyses.

25 ENERGY STORAGE↗

Challenges and Opportunities for Rechargeable Aqueous Sn Metal Batteries

Rechargeable aqueous batteries based on metallic anodes hold tremendous potential of high energy density enabled by the combination of relatively low working potential and large capacity while retaining the intrinsic safety nature and economical value of aqueous systems; However, the realization of these promised advantages relies on the identification of an ideal metal anode chemistry with all these merits. In this review, the emerging Sn metal anode chemistry is examined as such an anode candidate in both acidic and alkaline media, where the inertness of Sn toward hydrogen evolution, flat low voltage profile, and low polarization make it a unique metal anode for aqueous batteries. From a panoramic viewpoint, the key challenges and detrimental issues of Sn metal batteries are discussed, including dead Sn formation, self‐discharge, and electrolyte degradation, as well as strategies for mitigating these issues by constructing robust Sn anodes. New design approaches for more durable and reliable Sn metal batteries are also discussed, with the aim of fully realizing the potential of Sn anode chemistry.

Sn metal↗

Giant Magnetoresistance in Electrochemical Deposited CoFe/Cu Multilayers Depending on Fe Concentration

Electrochemical deposition of CoFe/Cu multilayers were performed on Ti substrate from a single bath. 0.025, 0.05 and 0.1 M Fe concentration were used in electrolytes. The deposition potentials were selected − 1.5 V for magnetic layers and − 0.3 V for non-magnetic layers with respect to saturated calomel electrode. The current-time transients were obtained during the deposition process. The X-ray diffraction was used to define the structure of the multilayers. The multilayers were found to be face-centred cubic structure such as bulk Cu. Their lattice parameter and inter-planar distances values confirm this result. The magnetic measurements were performed at room temperature under 2 kOe external magnetic field. The results show that the saturation magnetization gradually increased from 27 to 50 emu/cm{sup 3} with increasing 0.025 to 0.05 M Fe concentration in electrolyte, and in the multilayer prepared from the electrolyte containing 0.1 M Fe concentration, this value drastically decreased to 18 emu/cm{sup 3}. The magnetoresistance measurements were carried out in magnetic fields in the range of ± 1.2 kOe. The high GMR value (18 %) and sensitivity (4.4 %/Oe) were obtained for this multilayer.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Structural and Mechanical Properties of Zr-Si-N Coatings Deposited by Arc Evaporation at Different Substrate Bias Voltages

ZrN and Zr-Si-N coatings were formed using vacuum-arc plasma fluxes deposition system at the substrate bias voltage (U{sub B}) ranged from − 50 to − 220 V on HS6-5-2 steel substrates. The structural, mechanical and tribological properties were characterized using x-ray diffraction, atomic force microscopy, scanning electron microscopy, optical microscopy, nanoindentation and ball-on-disk test. The surface roughness parameter Ra of ZrN coatings is lower than Zr-Si-N coatings. Both roughness Ra of Zr-Si-N coatings and the number of surface defects with mainly small dimensions to 1 µm decrease with increasing negative substrate bias voltage. The addition of silicon to ZrN significantly reduces the crystallite size, from about 18.3 nm for ZrN coating to 6.4 nm for Zr-Si-N coating both deposited at the same U{sub B} = − 100 V and 7.8 nm for U{sub B} = − 150 V. The hardness of Zr-Si-N coatings increases to about 30 GPa with the increase in negative substrate bias voltage (U{sub B} = − 220 V). Adhesion of the coatings tested is high, and critical load is above 80 N and reduces with U{sub B} increase. Coefficient of friction determined using AFM shows similar trend as surface roughness in microscale.

36 MATERIALS SCIENCE↗

Facile and Green Preparation of Three-Dimensionally Nanoporous Copper Films by Low-Current Electrical Field-Induced Assembly of Copper Nanoparticles for Lithium-Ion Battery Applications

Porous copper (Cu) films were facilely and greenly fabricated by low-current electrical field-induced assembly of ~ 3 nm Cu nanoparticles (NPs) in several minutes using generated hydrogen bubbles as dynamic negative templates. The porous films had open three-dimensionally (3D) interconnected nanopores and uniform pore size distribution and exhibited a hierarchical structure composed of supraparticles that were further composed of the Cu NPs. Lattice-to-lattice connectivity in the self-assembly of the NPs in the 3D structures enables fast charge transport. The structure/morphology of the porous Cu materials can be tuned by adjusting the concentration of the additives, applied potential/current densities and assembly time. A growth mechanism of the porous films was reasonably proposed for the field-induced assembly of the Cu NPs. The porous Cu film-supported Si electrode showed high capacity of 1173 mAh g{sup −1} and retention rate of 87% after 10 cycles at 1 C. Our research sheds a light on preparing 3D nanoporous structures especially for suitable electrodes in electrochemical energy storage devices.

77 NANOSCIENCE AND NANOTECHNOLOGY↗