Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “COMPRESSION TESTING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 1,027 records · Page 57

Evaluation of forming and manufacturing characterisitics of boron/aluminum materials

Low cost techniques were evaluated for forming boron-reinforced aluminum structural shapes from diffusion-bonded flat sheet and plate. Successful forming was accomplished on fully consolidated material up to .46 cm (0.180) in thick. Five hot section 12 in long were formed from 0.100 thick flat plates 12 in long by 7 in wide. Three of the hat sections were tested in cyclic compression to demonstrate the performance capability of structures by this type of low-cost secondary fabrication. The structural efficiency of these hats was found to be equal or superior to similar structures fabricated by more costly techniques.

Dolowy, J. F., Jr.↗

Polyimide resin composites via in situ polymerization of monomeric reactants

Thermo-oxidatively stable polyimide/graphite-fiber composites were prepared using a unique in situ polymerization of monomeric reactants directly on reinforcing fibers. This was accomplished by using an aromatic diamine and two ester-acids in a methyl alcohol solvent, rather than a previously synthesized prepolymer varnish, as with other A-type polyimides. A die molding procedure was developed and a composite property characterization conducted with high modulus graphite fiber tow. Flexure, tensile, compressive, and shear tests were conducted at temperatures from 72 to 650 F on laminates before and after exposures at the given temperatures in an air environment for times up to 1000 hours. The composite material was determined to be oxidatively, thermally, and hydrolytically stable.

Cavano, P. J.↗

Strain compatibility assessment for SRB sprayable ablator MSA-1

Tensile and compressive strain compatibility testing was performed on as-sprayed samples of the Shuttle Solid Rocket Booster external ablator material, MSA-1. Strain gages on the aluminum substrate were used to monitor strain. Strain compatibility was determined as the percent strain in the substrate at first visual evidence of MSA-1 failure. The 1/8-in. MSA-1, baselined for large areas of the SRB external skin, was characterized by a strain compatibility of 1.5 to 1.8 percent, which far exceeded the yield range of the metal substrate. Thicker MSA-1 applications (1.4 to 3/8 in.) were characterized by a lower level of strain compatibility, which appeared to be a manifestation of application limitations.

Patterson, W. J.↗

Mechanical properties of Al-mica particulate composite material

Cast aluminum alloy mica particle composites of varying mica content were tested in tension, compression, and impact. With 2.2 percent mica (size range 40-120 microns) the tensile and compression strengths of aluminum alloy decreased by 56 and 22 percent, respectively. The corresponding decreases in percent elongation and percent reduction are 49 and 39 percent. Previous work shows that despite this decrease in strength the composite with 2.5 percent mica and having an UTS of 15 kg/sq mm and compression strength of 28 kg/sq mm performs well as a bearing material under severe running conditions. The differences in strength characteristics of cast aluminum-mica particle composites between tension and compression suggests that, as in cast iron, expansion of voids at the matrix particle interface may be the guiding mechanism of the deformation. SEM studies show that on the tensile fractured specimen surface, there are large voids at the particle matrix interface.

Nath, D.↗

A review of flight-to-wind tunnel drag correlation

Comparisons are made of wind-tunnel-model and flight drag data for various configurations representing aircraft from the mid-1940s to the 1970s. Discrepancies between model and flight data such as Reynolds number effects, wall interference, and aeroelastic problems are discussed. String support effects and the inability of models to simulate surface deflections for longitudinal trim are also studied. A wind tunnel-to-flight correlation of turbulent friction drag confirms the incompressible Karman-Schoenherr variation of turbulent skin friction with Reynolds number and the T' method for accounting compressibility effects. NASA tested 10 deg cone research indicates that model tests which are affected by tunnel noise may require the lower disturbance level environment available in flight, and it is concluded that new cryogenic facilities will improve the fidelity of model simulations of full-scale flight flow phenomena.

Saltzman, E. J.↗

Mechanical properties of the Shuttle Orbiter thermal protection system strain isolator pad

An experimental investigation conducted to determine the static and fatigue properties of the Strain Isolator Pad (SIP) used on the Shuttle Orbiter Thermal protection system is described. Static tension-compression and shear test results show that the SIP is highly nonlinear and that it possesses a large hysteresis, a large low modulus region for low stress levels, and stress-strain properties that are highly sensitive to strain rate and previous load history. In addition, the shear properties are also found to be sensitive to forces applied normal to the plane of the pad and to the orientation of the material. For the undensified tile/SIP system, static and fatigue failure takes place at the SIP/tile interface at low stress levels and for a small number of cycles.

Sawyer, J. W.↗

High temperature composites for advanced missile and space transportation systems

A study has been conducted to characterize a state-of-the-art graphite/polyimide composite system by determining mechanical and thermophysical properties of selected laminates over a temperature range of -250 F to 600 F. The material studied was Celion 3000/PMR-15. Material property data obtained from testing included tension, compression and shear strengths, and coefficient of thermal expansion. Environmental conditions examined were: as cured/post-cured, isothermal aged at 600 F, thermal cycled from -250 F to 600 F, and moisture conditioned. This study has provided an initial data base on a graphite/polyimide composite system capable of operating in 500/600 F applications.

Mccleskey, S. F.↗

Space fabrication demonstration system composite beam cap fabricator

A detailed design for a prototype, composite beam cap fabricator was established. Inputs to this design included functional tests and system operating requirements. All required materials were procured, detail parts were fabricated, and one composite beam cap forming machine was assembled. The machine was demonstrated as a stand-alone system. Two 12-foot-long beam cap members were fabricated from laminates graphite/polysulfane or an equivalent material. One of these members, which as structurally tested in axial compression, failed at 490 pounds.

Source record↗

Multispectral Resource Sampler Workshop

The utility of the multispectral resource sampler (MRS) was examined by users in the following disciplines: agriculture, atmospheric studies, engineering, forestry, geology, hydrology/oceanography, land use, and rangelands/soils. Modifications to the sensor design were recommended and the desired types of products and number of scenes required per month were indicated. The history, design, capabilities, and limitations of the MRS are discussed as well as the multilinear spectral array technology which it uses. Designed for small area inventory, the MRS can provide increased temporal, spectral, and spatial resolution, facilitate polarization measurement and atmospheric correction, and test onboard data compression techniques. The advantages of using it along with the thematic mapper are considered.

Source record↗

Studies of optical and biological properties of terrestrial land cover using multispectral linear array technology

A series of experiments to study the optical and biological properties of terrestrial land cover are planned for late 1987 using a six-channel imaging spectroradiometer based on newly developed multispectral linear array (MLA) detector technology. Data from selected portions of the Sahel and rain forests of Africa and South America will be used to delineate biomass classes and estimate spherical albedos. A spatial resolution of 15 meters in the four visible-near IR channels and 30 meters in two shortwave IR channels, including a 'new' channel centered at 1.24 micrometers when combined with a spectral width of 20 nm for all channels, will be used to investigate possible improvements in land cover classification. Technology demonstrations include a test of data compression on data quality, the first spaceborne utilization of short wave infrared Schottky barrier Pd2Si detector arrays, and the use of close-butted, multi-array modules with attached spectral filters.

Barnes, W. L.↗

Low-speed wind-tunnel tests of an advanced eight-bladed propeller

As part of a research program on advanced turboprop aircraft aerodynamics, a low-speed wind-tunnel investigation was conducted to document the basic performance and force and moment characteristics of an advanced eight-bladed propeller. The results show that in addition to the normal force and pitching moment produced by the propeller/nacelle combination at angle of attack, a significant side force and yawing moment are also produced. Furthermore, it is shown that for test conditions wherein compressibility effects can be ignored, accurate simulation of propeller performance and flow fields can be achieved by matching the nondimensional power loading of the model propeller to that of the full-scale propeller.

Coe, P. L., Jr.↗

An assessment of the small-crack effect for 2024-T3 aluminum alloy

Data on small-crack behavior were obtained for a single-edge-notched tensile specimen made of 2024-T3 Al alloy and used to evaluate the capability of a semiempirical crack-growth and closure model to predict the fatigue life of notched specimens. Fatigue tests were conducted under either constant-amplitude loading (with stress ratios of 0.5, 0, -1, and -2) or spectrum loading, using a replication technique to record growth. It was found that small cracks exhibited the 'small-crack' effect in that they grew faster than large cracks when subjected to the same stress intensity factor range. Experimental small-crack growth rates agreed well with the model predictions. For making predictions of fatigue life, an initial surface defect void size of 3 x 12 x 0.4 microns was used in all calculations; predicted fatigue lives agreed well with experimentally determined values obtained in all tests. The crack-closure model indicated that the 'small-crack' effect on fatigue life was greatest in tests involving significant compressive loads.

Newman, J. C., Jr.↗

Fibre-matrix bond strength studies of glass, ceramic, and metal matrix composites

An indentation test technique for compressively loading the ends of individual fibers to produce debonding has been applied to metal, glass, and glass-ceramic matrix composites; bond strength values at debond initiation are calculated using a finite-element model. Results are correlated with composite longitudinal and interlaminar shear behavior for carbon and Nicalon fiber-reinforced glasses and glass-ceramics including the effects of matrix modifications, processing conditions, and high-temperature oxidation embrittlement. The data indicate that significant bonding to improve off-axis and shear properties can be tolerated before the longitudinal behavior becomes brittle. Residual stress and other mechanical bonding effects are important, but improved analyses and multiaxial interfacial failure criteria are needed to adequately interpret bond strength data in terms of composite performance.

Grande, D. H.↗

Local crippling of thin-walled graphite-epoxy stiffeners

Results from an experimental and analytical study of the local buckling, postbuckling, and crippling (failure) behavior of channel, zee, and I- and J-section stiffeners made of AS4/3502 graphite-epoxy unidirectional tape are presented. Thirty-six specimens were tested in axial compression. Experimental results indicate the existence of a number of damage initiation modes, all of which involve either delamination in some part of the specimen or local material strength failure in a corner of the specimen. The flange width-to-thickness ratio is found to influence the mode of damage initiation. The inner corner radius strongly affects the crippling stress for the I- and J-section specimens, but was not found to have a significant effect on the crippling stress of channels and zees. Geometrically nonlinear analyses of five specimens were performed with the STAGS general purpose computer code. Correlation between analytical and experimental results is excellent through buckling, but agreement degrades in postbuckling. The discrepancies in postbuckling are attributed to neglect of transverse shearing deformations in the analysis and development of damage in the specimens. Hashin's compressive fiber mode failure criterion correlates reasonably well with the first major damage event in a first ply failure analysis.

Bonanni, David L.↗

Supersonic boundary-layer transition on the LaRC F-106 and the DFRF F-15 aircraft. Part 1: Transition measurements and stability analysis

For the case of the F-15 flight tests, boundary layer transition was observed up to Mach numbers of 1.2. For very limited and specific flight conditions, laminar flow existed back to about 20 percent chord on the surface clean up glove. Hot film instrumentation was effective for locating the region of transition. For the F-106 flight tests, transition on the wing or vertical tail generally occurred very near the attachment line. Transition was believed to be caused by either attachment line contamination or strong cross flow development due to the high sweep angles of the test articles. The compressibility analysis showed that cross flow N-factors were in the range of 5 to 12 at transition.

Collier, Fayette S., Jr.↗

Embedded function methods for supersonic turbulent boundary layers

The development of embedded functions to represent the mean velocity and total enthalpy distributions in the wall layer of a supersonic turbulent boundary layer is considered. The asymptotic scaling laws (in the limit of large Reynolds number) for high speed compressible flows are obtained to facilitate eventual implementation of the embedded functions in a general prediction method. A self-consistent asymptotic structure is derived, as well as a compressible law of the wall in which the velocity and total enthalpy are logarithmic within the overlap zone, but in the Howarth-Dorodnitsyn variable. Simple outer region turbulence models are proposed (some of which are modifications of existing incompressible models) to reflect the effects of compressibility. As a test of the methodology and the new turbulence models, a set of self-similar outer region profiles is obtained for constant pressure flow; these are then coupled with embedded functions in the wall layer. The composite profiles thus obtained are compared directly with experimental data and good agreement is obtained for flows with Mach numbers up to 10.

He, J.↗

Impact response of composite materials

Composite materials composed of carbon fibers and resin matrices offer great promise in reducing the weight of aerospace structures. However they remain extremely vulnerable to out of plane impact loads, which lead to severe losses in strength and stiffness. The results of an experimental program, undertaken to investigate the low velocity impact damage tolerance of composite materials is presented. The objectives were to identify key neat resin/composite properties that lead to enhancement of composite impact damage tolerance and to find a small scale test that predicts compression after impact properties of panels. Five materials were selected for evaluation. These systems represented different classes of material behavior such as brittle epoxy, modified epoxies, and amorphous and semicrystalling thermoplastics. The influence of fiber properties on the impact performance was also studied in one material, i.e., in polyether ether ketone (PEEK). Several 24 and 48 ply quasi-isotropic and 24 ply orthotropic laminates were examined using an instrumented drop weight impactor. Correlations with post impact compression behavior were made.

Tiwari, S. N.↗

A study of the damage tolerance enhancement of carbon/epoxy laminates by utilizing an outer lamina of ultra high molecular weight polyethylene

The damage tolerance of carbon/epoxy was examined when an outer layer of ultra high molecular weight polyethylene (Spectra) material was utilized on the specimen. Four types of 16 ply quasi-isotropic panels, (0,+45,90,-45)s2 were tested. The first contained no Spectra, while the others had one lamina of Spectra placed on either the top (impacted side), bottom or both surfaces of the composite plate. A range of impact energies up to approximately 8.5 Joules (6.3 ft-lbs) was used to inflict damage upon these specimens. Glass/Phenolic honeycomb beams with a core density of 314 N/m3 (2.0 lb/ft3) and 8 ply quasi-isotropic facesheets were also tested for compression-after-impact strength with and without Spectra at impact energies of 1,2,3 and 4 Joules (.74, 1.47, 2.21 and 2.95 ft-lbs). It was observed that the composite plates had little change in damage tolerance due to the Spectra, while the honeycomb panels demonstrated a slight increase in damage tolerance when Spectra was added, the damage tolerance level being more improved at higher impact energies.

Nettles, Alan T.↗