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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,009 records · Page 56
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Effect of as-cast microstructure heterogeneity on aging behavior of a high-pressure die-cast A380 alloy

Highlights: • The surface layer hardened much faster than the central region during age. • More quantity of finer precipitates was found in the surface layer during age. • The surface layer had a lower activation energy of precipitation. • Si promoted the precipitation via inducing dislocations in matrix. - Abstract: Microstructure and hardness evolution of a vacuum-assistant die-cast A380 alloy during heat treatment were investigated. Both surface layer and central region of the casting component were analyzed in die-cast state, solutionized state and artificial age state. During the artificial age, the surface layer hardened more significantly than the central region due to faster precipitation and more refined hardening phases in the surface layer. Detailed analysis on the macro-segregation, microstructure morphology and grain size revealed that the different aging behaviors exhibiting in the surface and the central region were mainly attributed to a combining effect of the enrichment of Si and Cu at the surface layer, the fully-divorced morphology of eutectic in die-cast microstructure, and the presence of the externally solidified crystals at the central region. The presence of the Si particles, which exhibited quite different thermal expansion properties, changed the density and the distribution of the dislocations in the α-Al matrix, and consequently changed the precipitation of the hardening phases.

36 MATERIALS SCIENCE↗
DOE OSTI2018

A new observation of strain-induced grain boundary serration and its underlying mechanism in a Ni–20Cr binary model alloy

Highlights: • Grain boundary serration was first found to occur in Ni–Cr binary alloy with no precipitate. • The mechanism of segregation-induced serration was proposed. • The serrated grain boundary was enriched with Cr atoms as high as 87 at.%. • The critical strain energy for the serration was determined to be lower than 0.97 kJ/mol. - Abstract: The formation of serrated grain boundaries and its mechanism correlated with straining exerted on grain boundaries were investigated in a Ni–20Cr binary model alloy. This model alloy is a full solid-solution which is deliberately free of carbon and aluminum to exclude precipitation of second phase. A special heat treatment involving slow cooling was used to promote grain boundary serration, which is known to enhance creep properties by decreasing interfacial free energy. No sign of serration could be observed for the Ni–20Cr model alloy, as expected. However, we found that a compressive 5% strain hold applied during slow cooling successfully induced grain boundary serration. The compressive 5% strain hold generated dislocations near the grain boundary, which promoted Cr enrichment near and at the grain boundary. To dismiss the effect of dislocations, straining was removed and the solutionizing temperature was increased in order to promote Cr enrichment near and at grain boundaries by means of vacancy-assisted diffusion of Cr atoms from the bulk to grain boundaries during slow cooling. Significant grain boundary serration was again observed. Atom probe tomography analyses showed that the serrated grain boundary with a wide width of ~ 10 nm was enriched with Cr atoms, as much as 87 at.%, while the γ matrix only contained 34 at.%. First-principles calculations showed that the strain energy necessary for the onset of grain boundary serration is lower than 0.97 kJ/mol.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The effect of ball-milling time and annealing temperature on fracture toughness of Ni-3 wt.% SiC using small punch testing

Highlights: • The fracture energy of Ni-SiC is strongly dependent on the grain size of Ni matrix • The ball-milling time governs the fracture behaviour of Ni-3 wt.% SiC • A higher proportion of big SiC particles at grain boundary is responsible for a lower fracture toughness - Abstract: A set of dispersion strengthened Ni-3 wt.% SiC samples have been prepared via a powder metallurgy route for an application in molten salt reactor (MSR) systems. A mixture of 97 wt.% Ni and 3 wt.% SiC powder was prepared by varying the ball-milling time (8, 24, 36 and 48 h). The ball-milling process was followed by powder consolidation using spark plasma sintering (SPS) and rapid cooling to room temperature. The samples were then annealed at different temperatures (300 °C, 700 °C and 850 °C). The fracture behaviour of the Ni-3 wt.% SiC samples was investigated using the Small Punch Test (SPT). A scanning electron microscope (SEM) with energy dispersive spectrometer (EDS) and electron back-scatter diffraction (EBSD), as well as transmission electron microscopy (TEM) were employed to examine the microstructure of the tested Ni-3 wt.% SiC samples. The obtained results show that the SPT fracture energy is strongly dependent on the grain size of Ni matrix, which is affected by ball-milling times and annealing temperature. It has been further found that the segregation of large SiC particles at grain boundaries promotes intergranular fracture and thus significantly reduces the fracture energy. The results indicate that the distribution and size of SiC particles at grain boundary is mainly affected by the ball-milling time. Hence, the ball-milling time governs the fracture toughness of Ni-3 wt.% SiC samples.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of proton irradiation on the microstructure and shape recovery characteristics of a NiTi alloy

Highlights: • The complex multilayer structure can be induced by irradiation. • Phase constitution with increased fluence evolved as follows: B19’ → (B19’ + B2 + Ti{sub 2}Ni) → (B2 + Ti{sub 2}Ni + TiH{sub 2}). • The transformation temperature decreases remarkablly with the increasing of irradiation fluence. • The strain recovery characteristics deteriorated significantly with the irradiation fluence increasing. - Abstract: Herein, we investigate the effects of proton irradiation on the structure and shape recovery characteristics of a NiTi alloy and provide a mechanistic explanation of the observed phenomena. Detailed analysis revealed that bombardment with 3 MeV protons induced the formation of a complex multilayer structure comprising TiH{sub 2}, Ti{sub 2}Ni, austenite and austenite-martensite layers along the irradiation direction with increasing distance and the origin of the above structure was shown to be closely related to the preferential sputtering effect and irradiation-induced segregation. Finally, the shape recovery characteristics significantly deteriorated with increasing irradiation fluence, since the multilayer structure hindered the martensitic transformation.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Micro- and macro-structural heterogeneities in 316L stainless steel prepared by electron-beam melting

Highlights: • Electron beam melting manufactured parts has a complicated thermal history. • The microstructure varies with the position in the sample. • Pronounced molybdenum segregation at the top disappears at the bottom. • Fast molybdenum diffusion in cell boundaries as well as grain boundaries. - Abstract: This is a study of the micro- and macrostructural variations in samples of stainless steel with the overall composition of the grade 316L, produced using electron beam melting. Electron beam melting is one of the processing methods under consideration for manufacturing some of the International Thermo- Nuclear Experimental Reactor In-Vessel components. Therefore further studies of the homogeneity of the material were conducted. Electron beam melting results in a complicated thermal history of the manufactured part giving a significant impact on the microstructure. A cellular structure that is often observed in samples prepared by selective laser melting was found in the top layers of the specimens. Further down, the structure changed until the cellular structure was almost non-existing, and the grain boundaries had become more pronounced. This revelation of a heterogeneous structure throughout the entire part is crucial for large-scale industrial applications like the Thermo- Nuclear Experimental Reactor to make sure that it is understood that the properties of the material might not be the same at every point, as well as to assure that the correct post-treatment is done. It is also exposed that a significant part of this change is due to molybdenum redistribution inside the sample when it diffuses from the cell boundaries into the cells, and into bigger agglomerates in the grain boundaries. This diffusion seems not to affect the microhardness of the samples.

36 MATERIALS SCIENCE↗
DOE OSTI2018

In-situ fabrication of graded material with the application of a horizontal magnetic field during directional solidification

Highlights: • The horizontal magnetic field caused the migration of primary grains and the formation of graded material. • TEMF play a major effect on the formation of graded material. • The magnitude of TEMF increases with the increase of magnetic field intensity. • This work initiates a new method to prepare the “graded material” via an applied horizontal magnetic field. - Abstract: The present paper proposes a method of graded materials preparation under a low horizontal magnetic field during directional solidification. The external horizontal magnetic field was applied to the mushy zone of the directionally solidified Al-10 wt% Cu and Al-18 wt% Si samples, which was perpendicular to the growth direction. Experimental results demonstrate that the applied horizontal magnetic field produces a gradient size distribution of the primary α(Al) grains in Al-10 wt% Cu alloys and a gradient fraction distribution of primary Si particles in Al-18 wt% Si alloys. 3D numerical simulations indicate that the formation of graded structure should be attributed to the migration of primary phase driven by the thermoelectric magnetic force (TEMF). The formation of segregation channel should be attributed to the TEM convection (TEMC) in the mushy zone. Further, in situ synchrotron X-ray radiography observations of the initial transient of directional solidification show that the primary α(Al) phases were migrated approximately along the direction perpendicular to the magnetic field. These results suggest that the TEM effects can greatly change the growth of primary grains and the solidification structure, and the application of an external horizontal magnetic field would be beneficial to fabricate the graded material during directional solidification.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of grain boundary character distribution on weld heat-affected zone liquation cracking behavior of AISI 316Ti austenitic stainless steel

Highlights: • Grain boundary engineered AISI 316 was produced through thermomechanical processing. • Grain boundary engineering resulted in random high angle boundary network disruption. • Liquation cracks are arrested at triple junctions having one or more CSL boundaries. • Grain boundary engineering resulted in improvement in liquation cracking resistance. - Abstract: In this work, the role of grain boundary engineering (GBE) on the weld heat-affected-zone (HAZ) liquation cracking resistance of austenitic stainless steel AISI 316Ti was investigated. Standard wrought-processed alloy 316Ti was cold rolled to 5% strain and subsequently annealed at 1373 K for 30 min to achieve the optimum grain boundary character distribution (GBCD). The GBE samples were found to consist of a significantly higher fraction (72%) of low Ʃ coincident site lattice (CSL) boundaries as compared to the as received (AR) samples (45%). To study the liquation cracking behavior, single-track longitudinal varestraint tests was performed on AR and GBE samples. Microstructural examination revealed that the grain coarsening and the liquation events were less prominent in the GBE samples as compared to the AR samples. It is believed that the reduced segregation of impurities to the special boundaries (coherent Ʃ3 twins, in particular) present in the GBE samples is responsible for the observed improvement in the HAZ liquation cracking resistance.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and texture evolution of duplex stainless steels with different molybdenum contents

Highlights: • The 3.05Mo steel has higher resistance to strain-induced transformation than the 0.28Mo steel. • The increased Mo content affects the grain growth of austenite and ferrite due to the effects of segregation and anchoring. • At high annealing temperatures, this Mo retarding effect is weakened. • The suppression of γ-fiber development in the ferrite texture is associated with the increased Mo content. • High amounts of Mo generate unfavorable conditions for the formation of CSL boundaries. - Abstract: The microstructure and texture evolution of duplex stainless steels with different molybdenum contents were studied. For this purpose, hot-rolled 2205 and 2304 samples were solution-annealed at 1100 °C for 1800 s and then cold-rolled to a 75% thickness reduction. This was followed by an isothermal annealing at 900 and 1100 °C for 180 s. The EBSD technique was used to determine the phase ratio, crystallographic texture, and microstructural characteristics. The hot-rolled steel had a work hardened microstructure and the samples submitted to intermediate annealing presented mainly deformation-free grains. Cold rolling resulted in a substantial reduction in the phase spacing with the formation of the strain-induced α′-martensite (SIM) from the metastable austenite. After annealing at 900 °C, the ferrite grains retained the elongated shape of the cold-rolled condition and the primary recrystallization progressed in the austenite phase. Increasing the Mo content increased the resistance to strain-induced martensitic transformation and inhibited the grain growth of austenite phase during annealing at 900 °C. Increasing annealing temperature to 1100 °C promoted the coarsening of both bcc and fcc structures with the formation of annealing twins in the austenitic grains. The recrystallization kinetics and subsequent grain growth occur earlier in ferrite than in austenite phase. Differences in Mo content did not significantly alter the evolution of austenite texture, whereas in the ferrite phase the increase in Mo content suppressed the γ-fiber development. Oriented nucleation was the predominant mechanism observed during the recrystallization of ferritic grains in the 2205 samples. The development of ∑19a boundaries was associated with the selected growth of {554}<225>{sub α} grains in the annealed 2304 samples. Annealing twins were associated with the formation of Σ3 boundaries after the heat treatments. Grain coarsening resulted in a larger fraction of the special boundaries in ferrite phase but inhibited the CSL formation in the austenite phase.

36 MATERIALS SCIENCE↗
DOE OSTI2018

High-resolution characterization of the martensite-austenite constituent in a carbide-free bainitic steel

Highlights: • Microstructural characterization of martensite-austenite (M-A) areas by TKD and TEM • Auto-tempering effects ranging from C clustering to carbide formation in martensite • Signs of structural modulation of austenite in M-A areas by electron diffraction • Heterogeneous C distribution within M-A areas due to auto-tempering during cooling - Abstract: The multiphase microstructure of carbide-free bainitic steels comprises bainitic ferrite laths, retained austenite with different morphologies, a minor fraction of carbides and so-called martensite-austenite areas, which partially transform during the last cooling step. While the other constituent received much attention, little is known about the structure of the martensite-austenite constituent in carbide-free bainitic steels. Thus, in this study, it was structurally and chemically investigated by high-resolution techniques such as transmission electron microscopy and atom probe tomography after preceded unambiguous identification by electron backscatter diffraction in conventional as well as transmission mode. The results, ranging from carbon segregation to cementite precipitation in the martensitic part, indicate strong auto-tempering during final cooling which is followed by aging. Also, some kind of structural modulation in the austenite belonging to the martensite-austenite areas was observed. Atom probe tomography revealed a heterogeneous carbon distribution, further supporting the findings by transmission electron microscopy.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Non-destructive compositional and microstructural characterization of Sardinian Bronze Age swords through Neutron Diffraction

Highlights: • Determination of the manufacturing technique of some “Sa Idda” swords • New data on their provenience • Determination of: alloy composition, dendritic segregation, mineralization phase - Abstract: The Monte Sa Idda type swords belong to a well characterized typological class, whose origin has long been debated and seems to coincide with the Iberian Peninsula. The name comes from the site of the first discovery of a hoard containing this type of swords, among other bronze artefacts, namely Monte Sa Idda, Decimoputzu-Cagliari, Italy. The swords were produced through fusion inside a casting mould. Such kind of casting mould has not been found in Sardinia, and this may suggests that finished objects were either imported or made using clay or sand casting mould. Moreover, the discovery of these types of sword, in hoards and in votive deposits, raises the problem of their functional use. It is unknown if the blades were intended to be used as weapons, and therefore subjected to cold working necessary for thinning and sharpening of the blade, or as ceremonial objects. In order to answer to these questions, a neutron diffraction experiment was performed on three swords belonging to the Monte Sa Idda type. The results obtained are presented and discussed in the paper.

36 MATERIALS SCIENCE↗
DOE OSTI2018

In-situ microstructural observation of Ti-Cu alloys for semi-solid processing

The semi-solid processing of metallic alloys strongly depends on the microstructural features exhibited by the raw material. Consequently, many characterization techniques have been used to elucidate semi-solid microstructures. In the present work, high-temperature laser-scanning confocal microscopy (HT-LSCM) was used to characterize Ti-Cu alloys intended for thixoforming. During the reheating stage, this in-situ technique enabled us to observe the Ti-β grains formed through the reverse eutectoid transformation. Furthermore, the results showed that thermomechanical treatment was primarily responsible for breaking up the dendritic microstructure. The liquid formation and peritectic temperature were easily determined via the HT-LSCM investigation. Prior to the reverse peritectic reaction, which corresponds to the onset of equilibrium melting, we obtained experimental evidence of the melting of non-equilibrium phases that originated via segregation during solidification. Finally, it was possible to qualitatively study the coarsening mechanisms that occurred in the semi-solid state. Irrespective of the alloy composition (liquid fraction), both Ostwald ripening and coalescence occurred during the isothermal heat treatments. Based on the obtained results, HT-LCSM can be considered a valuable technique for the characterization of thixotropic alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of gamma radiation on the photocatalytic properties of Cu doped titania nanoparticles

Highlights: • Defective Cu doped TiO{sub 2} powders were prepared by sol-gel route and gamma treatment. • Nanoscale analysis show evidence of internal doping by Cu{sup 2+} in the TiO{sub 2} sublattice. • Catalyst surfaces defect sites improve significantly the photocatalytic efficiency. • (Cu{sup 2+}, V{sub O}{sup -}) cooperative effects promote the photoelectrochemical properties of TiO{sub 2}. - Abstract: The aim of this paper is to study the effect of gamma-rays on structural, physicochemical, optical and photocatalytic performance of TiO{sub 2} nanoparticles doped with different concentrations of copper ranging from 0 to 6 at.%. The powders have been prepared by sol-gel technique and annealed at 400 °C. They were irradiated by gamma-rays with doses varying from 14 to 60 KGy. These investigations confirm the formation of anatase TiO{sub 2} nanoparticles and Cu{sup 2+} ion substitution for Ti{sup 4+} sites within the TiO{sub 2} structure. This study also shows that, once the TiO{sub 2} structure is saturated with copper, a metallic copper segregation is formed at the crystallite surfaces. After gamma irradiation, samples present a crystalline core and a disordered shell structure as a result of the formation of oxygen vacancies. Such oxygen vacancies at the TiO{sub 2} nanocrystal surface lead to a remarkable enhancement of the photocatalytic activity of Cu-doped TiO{sub 2} catalysts.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2019

Radiation response of a Fe–20Cr–25Ni austenitic stainless steel under Fe 2+ irradiation at 500 °C

The radiation response of a Fe–20Cr–25Ni austenitic stainless steel under self-ion irradiation at 500 °C was systematically investigated. The steel was irradiated at 500 °C by 3.5 MeV Fe 2+ ions to 10, 50, and 150 peak dpa, respectively. In the 200–400 nm depth region, radiation-induced Frank loops were relatively stable in both size and number density from 10 to 150 peak dpa. Anisotropic distribution of Frank loops was observed in the 50 and 150 peak dpa specimens, possibly due to interaction of Frank loops and network dislocations with preferred orientations. Coarse voids were found only in the 50 and 150 peak dpa specimens in depths less than 750 nm, suggesting that injected interstitials at deeper regions suppressed the void nucleation. The peak swelling was very low (~0.4%) for both 50 and 150 peak dpa irradiation. Radiation also led to the formation of intragranular plate-like Cr-rich carbides. Radiation-induced segregation of Ni and Si was found at various sinks: dislocation loops, void surfaces, and carbide-matrix interfaces. Finally, irradiation hardening was measured by nanoindentation and the results are consistent with microstructure-based calculations using the dispersed barrier hardening model. The major contributor to irradiation hardening changed from Frank loops at the lowest dose to network dislocations at the highest dose.

dislocation loops↗
DOE OSTI2022

Strengthening of nanocrystalline Al using grain boundary solute additions: Effects of thermal annealing and ion irradiation

Strengthening of nanocrystalline Al by grain boundary solute additions was investigated for a series of dilute aluminum alloys, Al-Sc, Al-Sb, Al-Cr, and Al-W with grain sizes in the range of 50–200 nm. Thermal annealing of the alloys at low temperatures led to alloy softening, but with negligible change in the grain size. The re- duction in strength can be attributed to the loss of solute in the grain boundaries arising from grain boundary diffusion and precipitation. Annealing at higher temperatures led to grain growth, but with little additional loss of strength, a result of precipitation hardening. The Al-Sc and Al-Sb alloys were additionally subjected to ion irradiation at various temperatures. Furthermore, these studies revealed that annealed samples regained their hardness due to solute redistribution by ion beam mixing. Alloy strength was independent of grain size between 50 and 150 nms. Irradiation-induced segregation of Sb to grain boundaries in Al-Sb further enhanced strengthening.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Photoinduced iodide repulsion and halides-demixing in layered perovskites

Mixing halides in metal halide perovskites (MHPs) is an effective approach for adjusting the MHPs bandgap for applications in tandem solar cells. However, mixed-halide (MH-) MHPs undergo light-induced phase segregation (LIPS) under continuous illumination. Therefore, understanding the mechanism of LIPS is necessary for developing stable MH-MHPs. Here, we investigated LIPS in layered (L) MHPs and discovered a critical role of spacer cations in LIPS. Through probing chemical changes of LIPS, we unveil light-induced iodide repulsion and the formation of Br-rich-phase in illuminated regions during LIPS. This discovery also gives insight into the LIPS process in three-dimensional (3D) MHPs. By further investigating LIPS in 3D MHPs, we reveal that LIPS induces not only the formation of Br-rich and I-rich domains but also an overall change of halide distribution along the film thickness direction. Furthermore, LIPS is more significant in bulk due to a larger population of photogenerated charge carriers. Overall, this study reveals the chemical mechanism of LIPS in MHPs and its potential effect on device performance, offering insight into understanding the LIPS mechanism and improving the stability of MHPs.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Effects of temperature on the irradiation responses of Al 0.1 CoCrFeNi high entropy alloy

Structural damage and chemical segregation in Al 0.1 CoCrFeNi high entropy alloy irradiated at elevated temperatures are studied using transmission electron microscopy (TEM) and atom probe tomography (APT). Irradiation-induced defects include dislocation loops, long dislocations and stacking-fault tetrahedra, but no voids can be observed. Furthermore, as irradiation temperature increases, defect density is decreased but defect size is increased, which is induced by increasing defect mobility. Finally, APT characterization reveals that ion irradiation at elevated temperatures can induce an enrichment of Ni and Co as well as a depletion of Fe and Cr at defect clusters, mainly including dislocation loops and long dislocations.

36 MATERIALS SCIENCE↗
DOE OSTI2019

A comparative characterization of defect structure in NiCo and NiFe equimolar solid solution alloys under in situ electron irradiation

Dislocation loops in NiCo and NiFe, both being single-phase, equimolar solid solution alloys, are generated by in situ high-voltage electron irradiation and characterized inside a transmission electron microscope. In addition to the different defect growth rates, the two alloys present dislocation loops with distinct shape evolution and element segregation, which reflect the element-sensitive, intrinsic properties (e.g., defect energetics, lattice distortion, and local ordering) of the alloys. These results provide evidence that the structure and dynamics of radiation-induced defects in concentrated alloys depend on not only the number but also the species of alloying elements.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Vacancy surface migration mechanisms in dilute nickel-chromium alloys

We investigate the unitary mechanisms related to the surface migration of vacancies in dilute Ni-Cr alloys via first-principle calculations. We survey a complete set of surface and sub-surface migration paths for vacancies near the (100) free surface and calculate the corresponding migration barriers. Our results show that a vacancy migrating towards the free surface will face lower energy barriers to migrate via atomic exchange with a neighboring Cr atom rather than with a Ni atom. Once a vacancy reaches the free surface, it will be trapped there. Our results also reveal that, when a Cr atom sits in the atomic plane just below the free surface, any in-plane vacancy hopping jump that would result in the vacancy sitting on top a subsurface Cr atom is energetically unfavorable. Taken together, these fundamental unitary surface migration mechanisms offer insights into the complex interactions between surface segregation and vacancy migration phenomena in Ni-Cr-based alloys.

36 MATERIALS SCIENCE↗