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At least 1,009 records · Page 56

Bonding procedure for Teflon seals

Material and bonding procedures designed for use as seals at the National Transonic Facility at the NASA Langley Research Center are presented. Teflon TFE was chosen for its ability to withstand pressures of up to 130 psi and temperatures ranging from -320 to 150 F, in addition to tolerances of 0.074 in. and having a movement allowance of 0.75 in. during transient cycles. Since some of the seals are 14 in. in diameter, Teflon sheets had to be sliced and bonded together after machining to size, resulting in seals with circular, oval, straight, and rectangular cross sections. Step-by-step preparation procedures are provided, and it is noted that the scarf joints performed as predicted during tests.

Barringer, S. R.↗

Antivortex Inlet Ribs for Fluid-Seals

Instability in rotating machinery reduced. Ring of ribs fastened to existing stator in turbopump pressure-seal inlet. Ribs suppress swirl in flow entering seal. Rib concept offers relatively inexpensive solution to some lateral-instability problems in many other systems with rotating pressure seals.

Chen, W. C.↗

A refrigerated dynamic seal

A new sealing concept is proposed where the fluid to be sealed flows through a refrigerated housing or constriction, is frozen to the housing during the transient phase, and under steady state conditions provides a dynamic seal with essentially 'zero' leakage.

Hendricks, R. C.↗

High speed cryogenic self-acting, shaft seals for liquid rocket turbopumps

Three self acting lift pad liquid oxygen face seals and two self acting gaseous helium circumferential seals for high speed liquid oxygen turbopump were evaluated. The development of a technology for reliable, 10 hour life, multiple start seals for use in high speed liquid oxygen turbopumps is discussed.

Burcham, R. E.↗

Dynamic analysis of turbulent annular seals based on Hirs' lubrication equation

Expressions are derived which define dynamic coefficients for high-pressure annular seals typical of neck-ring and interstage seals employed in multistage centrifugal pumps. Completely developed turbulent flow is assumed in both the circumferential and axial directions, and is modeled in this analysis by Hirs' turbulent lubrication equations. Linear zeroth and first-order 'short-bearing' perturbation solutions are developed by an expansion in the eccentricity ratio. The influence of inlet swirl is accounted for in the development of the circumferential flow field. Comparisons are made between the stiffness, damping, and inertia coefficients derived herein based on Hirs' model and previously published results based on other models. Finally, numerical results are presented for interstage seals in the Space Shuttle Main Engine High Pressure Fuel Turbopump and a water pump.

Childs, D. W.↗

Low-Stress Sealing of Pressure Transducers

Compliant washer seals high pressures without excessive compressive stress on transducer. Conformal washer serves as effective seal for transducer passing through walls of pressure vessel. Washer makes it unnecessary to tighten mounting nut to high torque, which could damage transducer or adversely affect accuracy. Washer also used to seal mountings for temperature sensors and other devices.

Kroy, R. E.↗

Resilient seal ring assembly with spring means applying force to wedge member

A ring seal adapted for installation in an annular recess between a housing and a rotating or reciprocating shaft is described. The seal consists of a resilient ring cup member having a ring wedge member inserted in the center recess of the cup member to wedge the opposing lips of the cup member outwardly into a sealing relationship. A spring maintains the force against the wedge member.

Myers, W. N.↗

Materials testing of the IUS techroll seal material

As a part of the investigation of the control system failure Inertial Upper Stage on IUS-1 flight to position a Tracking and Data Relay Satellite (TDRS) in geosynchronous orbit, the materials utilized in the techroll seal are evaluated for possible failure models. Studies undertaken included effect of temperature on the strength of the system, effect of fatigue on the strength of the system, thermogravimetric analysis, thermomechanical analysis, differential scanning calorimeter analysis, dynamic mechanical analysis, and peel test. The most likely failure mode is excessive temperature in the seal. In addition, the seal material is susceptible to fatigue damage which could be a contributing factor.

Nichols, R. L.↗

Material removal considerations for metal-ceramic abradable turbine seal systems

Possible interaction mechanisms between turbine blade tips and ceramic seal elements have been considered and preferred mechanism defined. The influence of porosity in the seal structure is qualitatively assessed and a preferred form determined. A dual-density plasma-sprayed ceramic seal system encompassing the desired characteristics is described and test results, including engine tests, are reported. Possible remedies to correct performance deficiencies are presented.

Clingman, D. L.↗

Prediction of force coefficients for labyrinth seals

The development of a linear model for the prediction of labyrinth seal forces and on its comparison to available stiffness data is presented. A discussion of the relevance of fluid damping forces and the preliminary stages of a program to obtain data on these forces are examined. Fluid-dynamic forces arising from nonuniform pressure patterns in labyrinth seal glands are known to be potentially destablizing in high power turbomachinery. A well documented case in point is that of the space Shuttle Main Engine turbopumps. Seal forces are also an important factor for the stability of shrouded turbines, acting in that case in conjunction with the effects of blade-tip clearance variations.

Lee, O. W. K.↗

An iwatsubo-based solution for labyrinth seals - comparison with experimental results

The basic equations are derived for compressible flow in a labyrinth seal. The flow is assumed to be completely turbulent in the circumferential direction where the friction factor is determined by the Blasius relation. Linearized zeroth and first-order perturbation equations are developed for small motion about a centered position by an expansion in the eccentricity ratio. The zeroth-order pressure distribution is found by satisfying the leakage equation while the circumferential velocity distribution is determined by satisfying the momentum equation. The first-order equations are solved by a separation of variables solution. Integration of the resultant pressure distribution along and around the seal defines the reaction force developed by the seal and the corresponding dynamic coefficients. The results of this analysis are compared to published test results.

Childs, D. W.↗

Space shuttle elevon seal panel mechanism

The orbiter elevon seal panel mechanism controls the position of fairing panels between the orbiter wing and elevon. Early mechanism designs used linkages which approximately matched the panel motion to elevon position, depending on panel deflections to maintain sealing. These linkages were refined during orbiter development to match panel motion to elevon motion more exactly, thus reducing panel deflections, loads, and weight. Changes to the adjacent cove seal resulted in the use of curved tension compression links. Mechanism temperatures up to 750 F (locally) posed difficulties in bearing lubrication. Despite the adverse effect of the many fabrication tolerances, the system successfully prevented the entry of 1200 F hot gases into the wing/elevon joint.

Ripley, J. G.↗

Analytical and experimental investigation of rubbing interaction in labyrinth seals for a liquid hydrogen fuel pump

Cracking of the titanium knife edges on the labyrinth seals of the liquid hydrogen fuel pump in the Space Shuttle main engine is considered. Finite element analysis of the thermal response of the knife edge in sliding contact with the wear ring surface shows that interfacial temperatures can be quite high and they are significantly influenced by the thermal conductivity of the surfaces in rubbing contact. Thermal shock experiments on a test specimen similar to the knife edge geometry demonstrate that cracking of the titanium alloy is possible in a situation involving repeated thermal cycles over a wide temperature range, as might be realized during a rub in the liquid hydrogen fuel pump. High-speed rub interaction tests were conducted using a representative knife edge and seal geometry over a broad range of interaction rates and alternate materials were experimentally evaluated. Plasma-sprayed aluminum-graphite was found to be significantly better than presently used aluminum alloy seals from the standpoint of rub performance. Ion nitriding the titanium alloy knife-edges also improved rub performance compared to the untreated baseline.

Dolan, F. X.↗

Theory versus experiment for the rotordynamic coefficients of annular gas seals. Part 2: Constant clearance and convergent-tapered geometry

The leakage and rotordynamic coefficients of constant-clearance and convergent-tapered annular gas seals were measured in an experimental test facility. The results are presented along with the theoretically predicted values. Of particular interest is the prediction that optimally tapered seals have significantly larger direct siffness than straight seals. The experimental results verify this prediction. Generally the theory does quite well, but fails to predict the large increase in direct stiffness when the fluid is pre-rotated.

Nelson, C. C.↗

Theory versus experiment for the rotordynamic coefficients of annular gas seals. Part 1: Test facility and apparatus

A facility and apparatus are described for determining the rotordynamic coefficients and leakage characteristics of annular gas seals. The apparatus has a current top speed of 8000 cpm with a nominal seal diameter of 15.24 cmn (6 in). The air supply unit yields a seal pressure ratio of approximately 7. An external shaker is used to excite the test rotor. The capability to independently calculate all rotordynamic coefficients at a given operating condition with one excitation frequency are discussed.

Childs, D. W.↗

Damping seals for turbomachinery

Rotor whirl stabilization of high performance turbomachinery which operates at supercritical speed is discussed. Basic whirl driving forces are reviewed. Stabilization and criteria are discussed. Damping seals are offered as a solution to whirl and high vibration problems. Concept, advantages, retrofitting, and limits of damping seals are explained. Dynamic and leakage properties are shown to require a rough stator surface for stability and efficiency. Typical seal characteristics are given for the case of the high pressure oxidizer turbopump of the Space Shuttle. Ways of implementation and bearing load effects are discussed.

Vonpragenau, G. L.↗

Blade tip geometry - A factor in abrading sintered seal material

Experimental results are presented for the case of titanium blade tip specimens of various geometrical configurations rubbing at 100 m/s against specimens of nickel-chromium sintered powder metal seal material, the latter being fed toward the rotating blades at an incursion rate of 0.0254 mm/s. Blade tips in the form of orthogonal cutting tools with about 85 deg negative rake angles exhibited desirable abrading capabilities, as measured by the tear-free appearance of the grooves they generated in the seal material, little wear of blade tips, low forces of interaction and low seal densification. Similar results have been obtained for blade specimens with tips of small radius of curvature, as well as for square-ended and slanted blade tips that are plasma-sprayed with abrasive particles. The relationship between the size of these particles and their abrading effectiveness is considered.

Wolak, J.↗

Rotordynamic coefficients for compressible flow in tapered annular seals

Derivation of the governing equations for compressible flow in a tapered annular seal is based on Hirs' turbulent bulk-flow model. Zeroth and first-order perturbation equations are developed by an expansion in the eccentricity ratio. These equations are numerically integrated to obtain the leakage, and the direct and cross-coupled stiffness and damping coefficients. Seal parameters similar to the Space Shuttle Main Engine High Pressure Oxidizer Turbopump are used to demonstrate output from the analysis procedure. The effects of preswirl and seal taper are shown for three different length-to-diameter ratios. Generally the results indicate that prerotating the fluid significantly increases the cross-coupled stiffness but has little effect on the other coefficients, and increasing the convergent taper increases the direct stiffness while decreasing the direct damping and cross-coupled stiffness.

Nelson, C. C.↗