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At least 1,009 records · Page 56

The Use of Immersion Rigs for High Temperature Hydrogen Exposure Testing within the Nuclear Thermal Rocket Element Environmental Simulator (NTREES): Thermal Soak Rig (TSR)

The Nuclear Thermal Rocket Element Environmental Simulator (NTREES) facility was purpose constructed to perform non-nuclear evaluations of nuclear thermal propulsion (NTP) system fuel materials and structures within prototypic thermochemical environments. This system has been utilized steadily in its ability to subject test specimens to thermochemical and thermohydraulic environments simulating that of an operating nuclear rocket engine. Fission heat is simulated by induction power and experiments are conducted within a ~1000 psi pressure vessel. Hydrogen is conventionally passed through the heated fuel surrogate test specimen while pressure, temperature, and gas species data are collected at various points along the experiment. In order to test fuel and material coupon samples, a class of test apparatus named “immersion rigs” are being developed and employed to more rapidly test these smaller and more technically challenging test specimen. One example of a promising potential fuel structure, Tristructural-isotropic (TRISO) particles, presents unique challenges for testing of this type. TRISO fuel micro-particles are spheroids typically on the order of 500 – 1000 μm in diameter, and exposing a batch sample to hot hydrogen requires purpose-built special test equipment. Thusly, an immersion rig was developed and successfully demonstrated to expose ~1 g of micro-particles to hydrogen gas at temperatures and pressures relevant to NTP systems for the purpose of fuel evaluation. The rig, comprised primarily of graphite and pure tungsten, houses in its core a batch of micro-particles between pucks of porous silicon carbide (SiC). This approach permits gas flow while simultaneously retaining the particles in place. Herein is a discussion of the design, analysis, fabrication, and testing of the NTREES Thermal Soak Rig (TSR).

Space Nuclear Propulsion↗

Irradiation test and post irradiation examination of the high burnup HTGR fuel - 18491

In order to examine irradiation performance of the new Tri-structural Isotropic (TRISO) fuel for the High Temperature Gas-cooled Reactor (HTGR) at the burnup around 100 GWd/t, a capsule irradiation test was conducted by WWR-K research reactor in the Institute of Nuclear Physics (INP) of Kazakhstan. The irradiated TRISO fuel was designed by Japan Atomic Energy Agency (JAEA) and fabricated in basis of the HTTR fuel technology in Japan. The fractional release of fission gas from the fuel during the irradiation shows good agreement with the predicted one released from as-fabricated failed TRISO fuel. It was suggested that unexpected additional fuel failure would not occur during the irradiation up to 100 GWd/t. In addition, the post-irradiation examination (PIE) with the irradiated fuel is planned to qualify TRISO fuel integrity and upgrade HTGR fuel design for further burnup extension. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Monolithic U-10Mo Fuel Development for U.S. High Performance Research Reactors

To support the U.S Department of Energy (DOE), National Nuclear Security Administration (NNSA) mission to reduce the threat posed by the civilian use of highly enriched uranium (HEU) worldwide, the US High Performance Research Reactor (US HPRR) fuel development program is pursuing development and qualification of a new high-density monolithic U-Mo fuel to facilitate conversion of five higher power research reactors located in the U.S. (ATR, HFIR, NBSR, MIT and MURR) and one critical facility (ATR-C) from HEU to low enriched uranium (LEU). These reactors require higher uranium fuel density than is achievable with dispersion fuel systems used to convert lower power research reactors. The down selected fuel system consists of U-10Mo alloy fuel foils having a thin Zr diffusion barrier interlayer, clad in 6061 Al alloy by hot isostatic pressing. In order to support fabrication development, fuel performance evaluations, generic fuel qualification through the Nuclear Regulatory Commission (NRC), and eventual reactor licensing, a series of irradiation experiments and testing campaigns are being planned. The tests are designed to provide data needed for fabrication process down selection, to establish acceptable fuel performance under normal operating conditions and anticipated transients, and to demonstrate successful scale-up to prototypic reactor-specific fuel element designs. A comprehensive testing program is being executed as part of the US HPRR fuel development program to develop and qualify a new monolithic UMo fuel system to allow conversion of five high power research reactors and one critical facility within the US in support of the NNSA mission to convert research reactors worldwide from HEU to LEU fuels. A significant outcome of this program will be the qualification and eventual licensing of a new plate-type fuel system for use in research reactors through the NRC for the first time in nearly 3 decades. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Research to Develop Flood Barrier Testing Strategies for Nuclear Power Plants

This report presents results of research performed by Idaho National Laboratory (INL) for the Nuclear Regulatory Commission (NRC) to identify and develop strategies for testing nuclear power plant (NPP) flood barriers. This research project began with a literature review that documented the results of previous NRC-funded research, work performed by other government agencies, reports generated by industry organizations, NRC licensee submittals, information from testing facilities, and information from commercial firms engaged in NPP decommissioning. This literature review was then used to develop a simplified flood protection categorization scheme and related glossaries. Using this categorization scheme and glossaries, a survey of currently used flood barriers was conducted, focusing on both permanent and temporary flood barriers. External flood barriers such as levees and berms were outside the scope of this survey. This research project also assessed the current state of NPP decommissioning for potential flood barrier harvesting opportunities, surveyed capabilities of domestic and international flood testing facilities, and explored technical challenges to harvesting and testing of flood barriers. Other factors that should be considered in developing flood barrier testing strategies were also explored and are documented in this report (e.g., selection of flood barriers for testing, codes and standards for flood barrier testing, potential alternatives to harvesting such as in-situ testing, testing performance criteria, and testing parameters).

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

HDG-1 Graphite Preirradiation Data Package Report

This report documents all pre-irradiation examination material-property measurement data for graphite specimens that are going to be used within the first high dose graphite (HDG) -1 irradiation capsule. The two new HDG capsules signify a major change to the AGC Experiment. HDG-1 and HDG-2 will replace the last two Advanced Graphite Creep (AGC) capsules (AGC-5 and AGC-6) which were designed to irradiate graphite at the extreme upper operational temperatures for a very-high-temperature reactor (VHTR) design, 1100°C. These very high temperature AGC-5 and AGC-6 capsules have been repurposed to re-irradiated specimens (from AGC-2, AGC-3, and AGC-4) at the lower temperatures of 600°C and 800°C. HDG-1 will be irradiated at 600°C and HDG-2 will be irradiated at 800°C. By re-irradiating the previous AGC specimens a total maximum neutron dose of around 15 dpa (displacements per atom) can be achieved for all major graphite grades at irradiation temperatures of 600°C and 800°C. Specimens in the HDG-1 capsule are made up of previously irradiated specimens from the AGC-2 capsule and unirradiated specimens prepared for the now discontinued AGC-5 capsule. Utilizing the irradiated specimens, a maximum neutron dose of around 15 dpa is anticipated. These new maximum dose levels will provide irradiated material property data over a total neutron dose range of 1-15 dpa at a temperature of 600°C when combined with the previous AGC-1 and AGC-2 irradiation data. This will provide quantitative data necessary for predicting the irradiation behavior and operating performance of new nuclear graphite grades for use within high temperature reactor designs. Similar to previous AGC test trains, HDG-1 includes the major graphite grades (IG-110, NBG-17, NBG-18, PCEA, and 2114) as well as adding the very fine-grain grade IG-430 which is of interest to the Molten Salt Reactor (MSR) designs. Also new to the HDG-1 capsule are 90 smaller geometry specimens designated as pencil specimens. These specimens take up only one third the space of a standard creep size specimen. This increased number of specimens will enhance property measurement statistics because they will provide 3 times the control specimen data at a position that would otherwise only have a single measurement.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Molten salt reactor core simulation with PROTEUS

The Nuclear Energy Advance Modeling and Simulation Program (NEAMS) of the US Department of Energy (DOE) aims to develop advanced simulation tools to aid the development of advanced nuclear technologies. The high-fidelity PROTEUS code was developed in the NEAMS program for reactor physics analysis. This paper tests the applicability of the PROTEUS code to simulate a Molten Salt Reactor (MSR). The OpenMC code based on the Monte Carlo Method was employed to generate the cross sections and to provide stochastic solutions for verification. The PROTEUS code was successfully employed to simulate the steady-state performance of an MSR represented by the ThorCon core design. The 2D lattice, 2D core, and 3D full core calculations performed by PROTEUS show good agreement with that predicted by OpenMC. Furthermore, for the nodal option within PROTEUS, the precursor drift model was also tested, and this effect resulted in a reduction of the k-eff by 300 pcm.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Finite element analysis of compliant cladding and base metal systems

This report describes a roadmap towards a design method for high temperature nuclear cladded components that does not require long term testing of clad materials. Molten Salt Reactors (MSRs) will operate using corrosive fuel or coolant salts. The existing Class A metallic materials qualified for ASME Boiler and Pressure Vessel Code Section III, Division 5 design are not optimal for corrosion resistance when exposed to MSR salts. Corrosion could then severely limit the service life of MSRs. One option to alleviate this could be to Code qualify new corrosion resistant materials. However, this is a lengthy and expensive process and MSR developers have a near term need for a design solution that enables reactor designs with long service lives. An alternative would be to use cladded components – overlay some existing Class A material with a thin layer of some corrosion resistant material. This report describes the outlines of a design strategy that would enable this approach. The strategy relies on approximate design analysis methods for certain types of clad/base systems that avoids requiring long-term mechanical properties for the clad materials. This would allow the use of cladded components in the near term, without requiring long testing programs. However, it will limit the types of clad materials that can be used. This report describes the design framework, demonstrates the effectiveness of the approximate analysis methods, and confirms the approach using full scale finite element analysis of prototypical cladded high temperature components. It also describes a roadmap towards a complete design method and surveys available clad materials and bonding methods for suitably, considering only mechanical and not environmental effects.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Simulations of the High Temperature Test Facility using SAM

Under the support from the U.S. Department of Energy Office of Nuclear Energy’s Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, an effort is being pursued to support the modeling and simulation needs of high-temperature gas-cooled reactor (HTGR) technology development. There is a particular need for advanced modeling and simulation methods and tools to predict thermal-fluid behavior in the nuclear reactor primary system during safety-related transients. This report focuses on one such activity related to HTGR: developing a model of the High Temperature Test Facility (HTTF) at Oregon State University using the system-level code SAM, and using the model to understand thermal response behavior in the facility. Note this activity is coordinated with the DOE-NE’s Advanced Reactor Technology Gas-Cooled Reactor Program

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Advanced Test Reactor Mini-Plate Hydraulic Testing

Currently, flow testing is being performed at Oregon State University (OSU) on the hydromechanical Fuel Test Facility (HMFTF) and the Endurance Flow Loop (EFL) to aid in the qualification of low enriched plate-type Uranium fuels for use in high performance research reactors in the US, under the Global Threat Reduction Initiative (GTRI). Under this project, varying geometries of small capsules proposed for irradiation testing in the Advanced Test Reactor (ATR) are being hydraulically testing prior to being placed in the ATR. The premise of this study was to conduct a number of flow tests on these capsules to characterize the pressure loss through each as a function of flow rate and compare the results against predicted theoretical values. Two categories of flow tests were performed in the Endurance Flow Loop to supplement flow testing of proposed LEU plate-type fuel for conversion of High Performance Research Reactors: Capsule Comparison Tests and Orifice Characterization Tests. The purpose of these tests were to determine the pressure drop across each experiment as a function of flow rate and to compare the results against a simple analytical model of the pressure loss through a pipe, to support the safety basis for the in-pile experiments. The capsule comparison tests compared the pressure loss through three types of capsules: RERTR, MP-1, and EMPIRE. In this category, nine flow tests were performed to determine the effect of having one, two, and three of each type of capsule placed in series in a test section. The analytical model accurately predicted, for each case, an increase in hydraulic resistance for each capsule that was added, though the values were conservative. The orifice characterization tests compared the pressure loss through various configurations of small orifice spacers in conjunction with blank spacers and the MP-1 capsules. The analytical model predicted that adding blank spacers would slightly increase the pressure drop due to added frictional effects, but indicated no change in the pressure drop based on the orientation of the capsules. The measured results indicated that the addition of the blank spacers had no measurable effect on the pressure drop, while changing the orientation of the capsules did. In all 15 flow tests, the theoretical model provides a conservative estimate of the pressure drop through each configuration for an equivalent flow rate, over that of the measured results.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Bulk Electrical Cable Non-Destructive Examination Methods for Nuclear Power Plant Cable Aging Management Programs

This Pacific Northwest National Laboratory milestone report describes progress to date on the investigation of nondestructive test methods focusing particularly on bulk electrical test methods that provide key indicators of cable aging and damage. The work includes a review of relevant literature as well as hands-on experimental verification of inspection capabilities. As nuclear power plants consider applying for second, or subsequent, license renewal to extend their operating period from 60 years to 80 years, it is important to understand how the materials installed in plant systems and components will age during that time and develop aging management programs to assure continued safe operation under normal and design basis events (DBE). Normal component and system tests typically confirm the cables can perform their normal operational function. The focus of the cable test program, however, is directed toward the more demanding challenge of assuring the cable function under accident or DBE. The industry has adopted 50% elongation at break (EAB) relative to the un-aged cable condition as the acceptability standard. All tests are benchmarked against the cable EAB test. EAB, however, is a destructive test so the test programs must apply an array of other nondestructive examination (NDE) tests to assure or infer the overall set of cable’s system integrity. Assessment of cable integrity is further complicated in many cases by vendor’s use of dissimilar material for jacket and insulation. Frequently the jacket will degrade more rapidly than the underlying insulation. Although this can serve as an early alert to cable damage, direct test of the cable insulation without violating the protective jacket becomes problematic. This report addresses the range of bulk electrical NDE cable tests that are or could be practically implemented in a field-test situation with a particular focus on frequency domain reflectometry (FDR). The FDR test method offers numerous advantages over many other bulk electrical tests. Two commercial FDR systems plus a laboratory vector network analyzer are used to test an array of aged and un-aged cables under identical conditions. Several conclusions are set forth, and a number of knowledge gaps are identified.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗