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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,009 records · Page 56
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Metal composite material for attachment to ceramic

A sintered solid composite material is disclosed that includes a metal and a calcium alumina compound. The metal can be a noble metal. This composite material can bond to a ceramic material, and an article is disclosed that includes a first ceramic layer bonded to a second layer of the composite material of metal and calcium alumina compound. The ceramic can be a mixed ionic and electronic conductor (MEIC), and/or have a perovskite crystal structure, and/or be a mixed oxide comprising lanthanum, strontium, cobalt, iron and oxygen. The article can be used as an electrode such as a cathode of a solid oxide fuel cell.

30 DIRECT ENERGY CONVERSION↗
DOE OSTI2020

Ceramic waste form production from used nuclear fuel

According to one aspect of the invention, a method to create a ceramic waste form from used nuclear fuel. An active metal salt waste, a rare earth metal waste, and raw materials are received. The active metal salt waste is combined with the rare earth metal waste, forming a waste salt. The waste salt is then heated to approximately 500° C. The raw materials are also heated to approximately 500° C. The waste salt and raw materials are then blended to form a homogenous waste mixture. The homogenous waste mixture is heated to a first predetermined temperature for a predetermined amount of time, creating a ceramic waste form. The ceramic waste form is cooled to a second predetermined temperature.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2015

Hydrophobicity of Rare-earth Oxide Ceramics and their Application in Promoting Sustained Dropwise Condensation and Corrosion and Fouling Mitigation in Hydropower Systems

Hydrophobic surfaces that are robust can have widespread applications in various industries including energy, hydropower, and transportation. In particular, hydrophobic materials promote dropwise condensation, which results in heat transfer coefficients that can be an order of magnitude higher than those seen in conventional filmwise condensation. Existing durable materials such as metals and ceramics are generally hydrophilic and require polymeric modifiers to render them hydrophobic, but these modifiers deteriorate in harsh environments. Therefore, robust hydrophobic surfaces have been difficult to realize and their widespread applicability has been limited. In this project, the class of ceramics comprising the lanthanide series rare-earth oxides (REOs) is studied for their hydrophobic potential. The unique electronic structure of the rare-earth metal atom inhibits hydrogen bonding with interfacial water molecules resulting in a hydrophobic hydration structure where the surface oxygen atoms are the only hydrogen bonding sites. Despite being inherently hydrophobic, the presence of excess surface oxygen on REOs can lead to increased hydrogen bonding and thereby reduce their hydrophobicity. Using X-ray Photoelectron Spectroscopy (XPS) and wetting measurements, surface stoichiometry and surface relaxations have been shown to impact wetting properties of REOs. Specifically, freshly sputtered ceria is shown to be hydrophilic due to excess surface oxygen (shown to have an O/Ce ratio of ~3), which when relaxed in a clean, ultra-high vacuum environment isolated from airborne contaminants reaches close to stoichiometric O/Ce ratio (~2.2) and becomes hydrophobic. Further, airborne hydrocarbon contaminants do not exclusively impact the wetting properties of REOs, and relaxed REOs are intrinsically hydrophobic. This project also demonstrates that thin-film coatings (~300 nm) of relaxed hydrophobic REOs show sustained dropwise condensation behavior for over 100 hours at accelerated saturated steam conditions without compromising structural integrity or hydrophobicity, and produce an almost tenfold enhancement in the heat transfer co-efficient (103 ± 5 kW/m2K) compared to conventional filmwise condensation (usually <10 kW/m2K). It is envisioned that robust hydrophobic rare-earth oxide ceramics will have far reaching technological applications, especially in dropwise condensation and fouling mitigation in hydropower systems.

13 HYDRO ENERGY↗
DOE OSTI2020

Laser gain media fabricated via direct ink writing (DIW) and ceramic processing

A transparent ceramic optic includes: a lasing region comprising at least one lasing species dopant; and a transparent region transparent to light generated by the lasing species. At least the transparent region is doped with at least one other dopant species such that the lasing region and the transparent region are characterized by a difference in refractive index between the two regions in an amount of about 1.0×10−4 or less. Inventive formulations of inks suitable for fabricating transparent ceramic optics having desirable compositional characteristics such as concentration gradients in desired spatial arrangements, e.g. using additive manufacturing techniques such as direct ink writing and/or extrusion freeform fabrication are also disclosed, along with suitable techniques for forming the transparent ceramic optics from such inks.

Payne, Stephen A.↗
DOE OSTI2021

Salt ceramic composites and manufacture thereof

Highly dense lithium based ceramics can be prepared by a low temperature process including combining a lithium based ceramic with a polar solvent having a lithium based salt dissolved therein and applying pressure and heat to the combination to form a salt-ceramic composite. Advantageously, the lithium salt is one that dissolves in the polar solvent and the heat applied to the combination is no greater than about 250° C. Such composites can also have high ionic conductivity.

Gomez, Enrique Daniel↗
DOE OSTI2023

Passively pumped, polycrystalline ceramic high and ultra-high vacuum chambers

A sealed, passively pumped, polycrystalline ceramic vacuum chamber and method for fabricating the chamber are disclosed. The body of the vacuum chamber is made from a polycrystalline ceramic, for example, alumina. The vacuum chamber includes one or more windows made from a transparent ceramic, for example, sapphire, to accommodate optical access, while remaining amorphous-glass free to minimize or eliminate helium permeation. The vacuum chamber components are joined via laser welding or furnace brazing and the completed chamber is bakeable at temperatures up to 400° C. The vacuum chamber can operate at high or ultra-high vacuum pressures for an extended period through the use of one or more getter-based pumps. The vacuum chamber may include one or more atomic sources depending upon the application.

Walker, Charles A.↗
DOE OSTI2018

Hot Isostatically Pressed Ceramic Waste forms for High Dose Spent Adsorbents - 18129

Decommissioning and clean-up of nuclear facilities requires the development of new technologies to condition radioactive wastes, producing passively safe waste packages of minimal volume, to reduce storage and disposal costs. We have applied hot isostatic pressing to demonstrate conceptual waste forms for high dose spent adsorbents (i.e. ion exchange materials) present on the Sellafield site, UK, and Fukushima Daiichi site, Japan. These radioactive wastes pose several challenges which demand early conditioning to produce a passively safe wasteform, including: a wet and granular nature, and hence dispersible as a result of loss of containment; a very high dose rates as a result of their selectivity for short lived radionuclides (e.g. Sr-90, Cs-137, Co-60); radiogenic self-heating, as a result of the concentration of such lived radio nuclides; hydrogen production as a result of radiolysis of entrained water [1]. Here, we demonstrate the conversion of natural inorganic ion exchange materials into multiphase ceramic waste forms, achieving a waste loading of 100 wt.% and density in excess of 97% theoretical. High resolution thermogravimetric analysis coupled with mass spectroscopy was utilised to characterise the evolution of water and volatiles during the in-can bake out step, prior to the HIP cycle. This allowed optimisation of the bake out parameters (temperature, time and vacuum) to enable complete removal of water and volatiles, affording ceramic bodies with minimal residual porosity by hot isostatic pressing at 1250 deg. C for 4 h in stainless steel canisters. Characterisation of the ceramic waste forms by SEM /EDX and X-ray diffraction revealed the nuclides of concern to be incorporated within well-known natural mineral and synthetic phases, with Cs partitioning into the K-feldspar. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2024

High temperature electrical property measurements of ceramics

Emerging applications in energy and aerospace systems require high quality data on the high temperature electrical properties of ceramics, particularly oxides, to guide material selection, design, and modeling. This presentation demonstrates the functionality of a specially designed sample fixture that enables electrical measurements to be conducted up to temperatures as high as 1600°C. Utilizing the mismatch in the coefficient of thermal expansion between two materials, a purely mechanical method for establishing electrical contact in the van der Pauw geometry is used to measure the bulk resistivity of ceramic materials. Measurements conducted on a number of common high temperature materials will be presented, including 20 mol % Gd-doped cerium oxide. Measurements are performed using multiple techniques and compared to literature values finding excellent agreement. The approach described in this work enables the van der Pauw method to be applied to many ceramic materials over a wide range of temperatures and environments.

Cann, David P.↗
DOE OSTI2024

Ceramic nanowire battery separators

This invention relates to novel battery separators comprising ceramic nanowires, more specifically, inorganic carbonate nanowires. The novel ceramic nanowire separators are suited for use in lithium batteries, such as lithium ion rechargeable, lithium metal rechargeable and lithium sulfur rechargeable batteries, and provide high safety, high power density, and long cycle life to the fabricated rechargeable batteries. The battery separators comprise ceramic nanowires that may be optionally bonded together by organic polymer binders and/or may further comprise organic nanofibers.

Zhang, Xinjie↗
DOE OSTI2024

Separation and conversion of carbon dioxide to syngas using a porous ceramic dual membrane in a thermo-electrochemical reactor

A thermo-electrochemical reactive capture apparatus includes an anode and a cathode, wherein the anode includes a first catalyst, wherein the cathode includes a second catalyst, a porous ceramic support positioned between the anode and the cathode, an electrolyte mixture in pores of the ceramic support, and a steam flow system on an outer side of the cathode. The outer side of the cathode is opposite an inner side of the cathode and the inner side of the cathode is adjacent to the ceramic support. In addition, the electrolyte mixture is configured to be molten at a temperature below about 600° C.

Campbell, Patrick↗
DOE OSTI2024

Refractive index matching base resin for extremely fine three-dimensional ceramic structures

An optically clear resin for additive manufacturing includes an optically clear ceramic precursor having a pre-defined refractive index. Each molecule of the ceramic precursor has at least two photopolymerizable functional groups, at least one of the photopolymerizable functional groups being functionalized with a refractive index-tuning group thereby causing the ceramic precursor to have the pre-defined refractive index.

Mettry, Magi↗
DOE OSTI2023

Shock-Wave Proprieties of High-Strength Ceramics

The shock and release response of a suite of high-strength ceramics has been investigated with controlled planar impact methods and velocity interferometry diagnostics. The study provides Hugoniot, yield and post-yield compressive strength, phase transformation and tensile spall material properties data for these ceramics.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Reinforcement induced microcracking during the conversion of polymer-derived ceramics

This study investigates the role of discontinuous reinforcement on the microcracking of a preceramic polymer matrix during polymer to ceramic conversion. The material system comprised a carbosilane-based, preceramic polymer reinforced with mullite particles. The preceramic resin slurry was formulated for photopolymerization on a digital light projection 3D printer. Micro X-ray computed tomography, using a synchrotron light source, monitored a printed composite part during pyrolysis. The conversion of the carbosilane matrix into Si(O)C generated microcracks in the matrix that radially extended from particles. The likelihood of microcrack formation positively correlated with particle size. The largest particles (>10 4 µm 3 volume or >60 µm side length) always abutted microcracks, while the matrix surrounding smaller particles (<5 µm) was free of microcracks. Numerical calculations showed the particles resist the shrinking matrix during its conversion. This created tensile stresses within the matrix. The driving force for microcrack growth was also analyzed with regard to the influence of matrix material parameters, particle form-factor and crack length. These results reveal the need to consider the form factor of discontinuous reinforcements, with regard to the material properties of the polymer-derived ceramic, in order to reduce or eliminate defects in the final part.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Moderate temperature sintering of BaZr 0.8 Y 0.2 O 3-δ protonic ceramics by A novel cold sintering pretreatment

The state-of-the-art protonic ceramic conductor BaZr 0.8 Y 0.2 O 3-δ (BZY20) requires an extremely high sintering temperature (≥1700 °C) to achieve the desired relative density and microstructure necessary to function as a proton conducting electrolyte. In this work, we developed a cold sintering pretreatment assisted moderate-temperature sintering method for the fabrication of high-quality pure BZY20 pellets. BZY20 pellets with high relative density of ~94% were fabricated with a final sintering temperature of 1500 °C (200 °C lower than the traditional sintering temperature). A comparison with BZY20 control samples indicated that the proper amount of BaCO 3 introduced on the BZY20 particle surface and the high green density achieved by cold sintering pretreatment were the main drivers for lowering the sintering temperature. The electrical conductivity measurement by electrochemical impedance spectroscopy showed that the as-prepared BZY20 pellets have a proton conductivity comparable to the state-of-the-art values. The cold sintering pretreatment outlined in this work has the potential to lower the sintering temperatures for similar types of protonic ceramic materials under consideration for a wide range of energy conversion and storage applications.

36 MATERIALS SCIENCE↗
NASA NTRS2014

The Significance of Breakdown Voltages for Quality Assurance of Low-Voltage BME Ceramic Capacitors

Application of thin dielectric, base metal electrode (BME) ceramic capacitors for high-reliability applications requires development of testing procedures that can assure high quality and reliability of the parts. In this work, distributions of breakdown voltages (VBR) in variety of low-voltage BME multilayer ceramic capacitors (MLCCs) have been measured and analyzed. It has been shown that analysis of the distributions can indicate the proportion of defective parts in the lot and significance of the defects. Variations of the distributions after solder dip testing allow for an assessment of the robustness of capacitors to soldering-related stresses. The drawbacks of the existing screening and qualification methods to reveal defects in high-value, low-voltage MLCCs and the importance of VBR measurements are discussed. Analysis has shown that due to a larger concentration of oxygen vacancies, defect-related degradation of the insulation resistance (IR) and failures are more likely in BME compared to the precious metal electrode (PME) capacitors.

reliability↗
DOE OSTI2018

Evaluation of Caprolon Turning Efficiency with a Ceramic Cutting Tool

A comparative analysis is provided for turning caprolon using replaceable polyhedral plates made from different materials, and in fact made of tungsten-cobalt alloy VK8 and ceramic material, i.e., tungsten-free hard alloy KNT60. It is established by experiment that for machining caprolon workpieces it is expedient to use replaceable cutting tools made from ceramic materials KNT60, which makes it possible to expand the range of tools used and improve turning efficiency as a whole.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Spectral Radiative Properties of Ceramic Particles for Concentrated Solar Thermal Energy Storage Applications

This work investigates the spectral radiative properties of ceramic particles using a monochromator and a Fourier-transform infrared spectrometer (FTIR) with integrating spheres at wavelengths from 0.38 μm to 15 μm. Particles are encased between two transparent windows to obtain the directional-hemispherical reflectance of the particle bed. Two types of commercially available particles with three different sizes are examined. Integration over the solar spectrum reveals that the solar absorptance of the particle beds is between 0.940 and 0.957. The total emittance at 1000 K is also estimated by assuming the spectral emittance is independent of temperature. The optical constants of particles are modeled with effective medium approaches, considering the optical properties of individual constituent materials. The absorptance of the particle is estimated using the effective optical constants and compared with that of the particle bed from the measurement. Finally, this work facilitates the characterization of radiative properties of particles with a windowed method and provides a modeling scheme for approximating the radiative properties of composite ceramic materials.

14 SOLAR ENERGY↗
DOE OSTI2018

Studies on the Composite System of Bi-2212 Glass Ceramic and MgB{sub 2} Superconductors

The composites of glass ceramic Bi-2212 and MgB{sub 2} superconductors were prepared at ambient conditions. The transmission electron microscopy images of the composite samples illustrate the presence of glass ceramic inclusions in bulk MgB{sub 2}. Temperature-dependent magnetization of the composite samples shows two superconducting transitions: one at 80 K corresponding to the Bi-2212 phase and a second one at 39 K corresponding to the MgB{sub 2} phase, suggesting that the two superconducting phases are separated with clear boundaries. The critical current density (J{sub c}) and pinning force values are increased in composite systems by an order of magnitude compared to that of individual samples. The pinning mechanism in the composite sample is the same as in the matrix phase. Reduced field maxima (h{sub max}) are observed at 0.15 for composite samples. A low value of h{sub max} for composite samples indicates the random orientation of grain boundaries and repulsive pinning force in the composite samples.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗