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At least 991 records · Page 55

Wind Tunnel Balance Calibration: Are 1,000,000 Data Points Enough?

Measurement systems are typically calibrated based on standard practices established by a metrology standards laboratory, for example the National Institute for Standards and Technology (NIST), or dictated by an organization's metrology manual. Therefore, the calibration is designed and executed according to an established procedure. However, for many aerodynamic research measurement systems a universally accepted standard, traceable approach does not exist. Therefore, a strategy for how to develop a calibration protocol is left to the developer or user to define based on experience and recommended practice in their respective industry. Wind tunnel balances are one such measurement system. Many different calibration systems, load schedules and procedures have been developed for balances with little consensus on a recommended approach. Especially lacking is guidance the number of calibration data points needed. Regrettably, the number of data points tends to be correlated with the perceived quality of the calibration. Often, the number of data points is associated with ones ability to generate the data rather than by a defined need in support of measurement objectives. Hence the title of the paper was conceived to challenge recent observations in the wind tunnel balance community that shows an ever increasing desire for more data points per calibration absent of guidance to determine when there are enough. This paper presents fundamental concepts and theory to aid in the development of calibration procedures for wind tunnel balances and provides a framework that is generally applicable to the characterization and calibration of other measurement systems. Questions that need to be answered are for example: What constitutes an adequate calibration? How much data are needed in the calibration? How good is the calibration? This paper will assist a practitioner in answering these questions by presenting an underlying theory on how to evaluate a calibration based on objective measures. This will enable the developer and user to design calibrations with quantified performance in terms of their capability to meet the user's objectives and a basis for comparing existing calibrations that may have been developed in an ad-hoc manner.

Rhew, Ray D.↗

Optimum full-scale subsonic wind tunnel

The needs and reasons for performing full-scale subsonic research have been studied. Full-scale wind-tunnel requirements are described; recommended size, airspeed, acoustic capabilities, and flow quality are developed; and data-acquisition systems, productivity, automation, and some cost elements are discussed. It is proposed that the optimum full-scale, subsonic wind tunnel be large enough to accommodate aerodynamic and acoustic investigations on most advanced aircraft, which exhibit complex engine/lifting-surface flow-field interactions, including advanced rotorcraft.

Mort, K. W.↗

Further buffeting tests in a cryogenic wind tunnel

Further measurements of buffeting, using wing-root strain gauges, were made in the NASA Langley 0.3 m Cryogenic Wind Tunnel to refine techniques which will be used in larger cryogenic facilities such as the United States National Transonic Facility (NTF) and European Transonic Wind Tunnel (ETW). The questions addressed included the relative importance of variations in frequency parameter and Reynolds number, the choice of model material (considering both stiffness and damping) and the effects of static aeroelastic distortion. The main series of tests was made on half models of slender 65 deg delta wings with a sharp leading edge. The three delta wings had the same planform but widely different bending stiffness and frequencies (obtained by varying both the material and the thickness of the wings). It was known that the flow on this configuration would be insensitive to variations in Reynold number. Additional tests were made on one unswept half-wing of aspect ratio 1.5 with an NPL 9510 aerofoil section, known to be sensitive to variations in Reynolds number at transonic speeds. For brevity the test Mach numbers were restricted to M = 0.21 and 0.35 for the delta wings and to M = 0.30 for the unswept wing.

Mabey, D. G.↗

The Langley Wind Tunnel Enterprise

After 4 years of existence, the Langley WTE is alive and growing. Significant improvements in the operation of wind tunnels have been demonstrated and substantial further improvements are expected when we are able to truly address and integrate all the processes affecting the wind tunnel testing cycle.

Paulson, John W., Jr.↗

Development of Dynamic Flow Field Pressure Probes Suitable for Use in Large Scale Supersonic Wind Tunnels

A series of dynamic flow field pressure probes were developed for use in large-scale supersonic wind tunnels at NASA Glenn Research Center. These flow field probes include pitot, static, and five-hole conical pressure probes that are capable of capturing fast acting flow field pressure transients that occur on a millisecond time scale. The pitot and static probes can be used to determine local Mach number time histories during a transient event. The five-hole conical pressure probes are used primarily to determine local flow angularity, but can also determine local Mach number. These probes were designed, developed, and tested at the NASA Glenn Research Center. They were also used in a NASA Glenn 10-by 10-Foot Supersonic Wind Tunnel (SWT) test program where they successfully acquired flow field pressure data in the vicinity of a propulsion system during an engine compressor staff and inlet unstart transient event. Details of the design, development, and subsequent use of these probes are discussed in this report.

Porro, A. Robert↗

A critical assessment of wind tunnel results for the NACA 0012 airfoil

A large body of experimental results, obtained in more than 40 wind tunnels on a single, well known two-dimensional configuration, was critically examined and correlated. An assessment of some of the possible sources of error was made for each facility, and data which are suspect were identified. It was found that no single experiment provided a complete set of reliable data, although an investigation stands out as superior in many respects. However, from the aggregate of data the representative properties of the NACA 0012 airfoil can be identified with reasonable confidence over wide range of Mach numbers, Reynolds number, and angles of attack. This synthesized information can now be used to assess and validate existing and future wind tunnel results and to evaluate advanced Computational Fluid Dynamics codes.

Mccroskey, W. J.↗

A critical assessment of wind tunnel results for the NACA 0012 airfoil

A large body of experimental results, obtained in more than 40 wind tunnels on a single, well-known two-dimensional configuration, has been critically examined and correlated. An assessment of some of the possible sources of error has been made for each facility, and data which are suspect have been identified. It was found that no single experiment provided a complete set of reliable data, although one investigation stands out as superior in many respects. However, from the aggregate of data the representative properties of the NACA 0012 airfoil can be identified with reasonable confidence over wide ranges of Mach number, Reynolds number, and angles of attack. This synthesized information can now be used to assess and validate existing and future wind tunnel results and to evaluate advanced Computational Fluid Dynamics codes.

Mccroskey, W. J.↗

Wind-Tunnel Results of the B-52B with the X-43A Stack

A low-speed wind-tunnel test was performed with a 3%-scale model of a booster rocket mated to an X-43A research vehicle, a combination referred to as the Hyper-X launch vehicle. The test was conducted both in freestream air and in the presence of a partial model of the B-52B airplane. The objectives of the test were to obtain force and moment data to generate structural loads affecting the pylon of the B-52B airplane and to determine the aerodynamic influence of the B-52B on the Hyper-X launch vehicle for evaluating launch separation characteristics. The windtunnel test was conducted at a low-speed wind tunnel in Hampton, Virginia. All moments and forces reported are based either on the aerodynamic influence of the B-52B airplane or are for the Hyper-X launch vehicle in freestream air. Overall, the test showed that the B-52B airplane imparts a strong downwash onto the Hyper-X launch vehicle, reducing the net lift of the Hyper-X launch vehicle. Pitching and rolling moments are also imparted onto the booster and are a strong function of the launch-drop angle of attack.

Davis, Mark C.↗

Aeroelastic Analysis for Rotorcraft in Flight or in a Wind Tunnel

An analytical model is developed for the aeroelastic behavior of a rotorcraft in flight or in a wind tunnel. A unified development is presented for a wide class of rotors, helicopters, and operating conditions. The equations of motion for the rotor are derived using an integral Newtonian method, which gives considerable physical insight into the blade inertial and aerodynamic forces. The rotor model includes coupled flap-lag bending and blade torsion degrees of freedom, and is applicable to articulated, hingeless, gimballed, and teetering rotors with an arbitrary number of blades. The aerodynamic model is valid for both high and low inflow, and for axial and nonaxial flight. The rotor rotational speed dynamics, including engine inertia and damping, and the perturbation inflow dynamics are included. For a rotor on a wind-tunnel support, a normal mode representation of the test module, strut, and balance system is used. The aeroelastic analysis for the rotorcraft in flight is applicable to a general two-rotor aircraft, including single main-rotor and tandem helicopter configurations, and side-by-side or tilting proprotor aircraft configurations.

Johnson, W.↗

Wind-Tunnel Investigations of Blunt-Body Drag Reduction Using Forebody Surface Roughness

This paper presents results of wind-tunnel tests that demonstrate a novel drag reduction technique for blunt-based vehicles. For these tests, the forebody roughness of a blunt-based model was modified using micomachined surface overlays. As forebody roughness increases, boundary layer at the model aft thickens and reduces the shearing effect of external flow on the separated flow behind the base region, resulting in reduced base drag. For vehicle configurations with large base drag, existing data predict that a small increment in forebody friction drag will result in a relatively large decrease in base drag. If the added increment in forebody skin drag is optimized with respect to base drag, reducing the total drag of the configuration is possible. The wind-tunnel tests results conclusively demonstrate the existence of a forebody dragbase drag optimal point. The data demonstrate that the base drag coefficient corresponding to the drag minimum lies between 0.225 and 0.275, referenced to the base area. Most importantly, the data show a drag reduction of approximately 15% when the drag optimum is reached. When this drag reduction is scaled to the X-33 base area, drag savings approaching 45,000 N (10,000 lbf) can be realized.

Whitmore, Stephen A.↗

Exploratory wind-tunnel investigation of the stability and control characteristics of advanced general aviation configurations

Results of low-speed wind-tunnel investigations are presented for two general aviation configurations: the AVTEK canard configuration and the DeVore conventional configuration. Cooperative research programs were undertaken by industry and NASA to jointly conduct tests in the NASA Langley 12-Foot Low-Speed Wind Tunnel to explore stability and control characteristics of each configuration. A 1/5-scale AVTEK model and a 1/6-scale DeVore model were tested over an angle-of-attack range of up to 45 deg and an angle-of-sideslip range of up to 20 deg. Results from the AVTEK test are presented with an emphasis on the effects of configuration on the stall and poststall characteristics. Results from the DeVore test are presented with emphasis on the effects of wing leading-edge droop design on spin resistance characteristics.

Yip, L. P.↗

Techniques for extreme attitude suspension of a wind tunnel model in a magnetic suspension and balance system

Although small scale magnetic suspension and balance systems (MSBSs) for wind tunnel use have been in existence for many years, they have not found general application in the production testing of flight vehicles. One reason for this is thought to lie in the relatively limited range of attitudes over which a wind tunnel model may be suspended. Modifications to a small MSBS to permit the suspension and control of axisymmetric models over angles of attack from less than zero to over ninety degrees are reported. Previous work has shown that existing arrangement of ten electromagnets was unable to generate one of the force components needed for control at extreme attitudes. Examination of possible solutions resulted in a simple alteration to rectify this deficiency. To generate the feedback signals to control the suspended model, an optical position sensing system using collimated laser beams and photodiode arrays was installed and tested. An analytical basis was developed for distributing the demands for force and moment needed for model stabilization amonge the electromagnets over the full attitude range. This was implemented by an MSBS control program able to continually adjust the distribution for the instantaneous incidence in accordance with prescheduled data. Results presented demonstrate rotations of models from zero to ninety degrees at rates up to ninety degrees per second, with pitching rates rising to several hundred degrees per second in response to step-change demands. A study of a design for a large MSBS suggests that such a system could be given the capability to control a model in six degrees of freedom over an unlimited angle of attack range.

Parker, David Huw↗

Wind Tunnel Wall Interference Assessment and Correction, 1983

Technical information focused upon emerging wall interference assessment/correction (WIAC) techniques applicable to transonic wind tunnels with conventional and passively or partially adapted walls is given. The possibility of improving the assessment and correction of data taken in conventional transonic wind tunnels by utilizing simultaneously obtained flow field data (generally taken near the walls) appears to offer a larger, nearer-term payoff than the fully adaptive wall concept. Development of WIAC procedures continues, and aspects related to validating the concept need to be addressed. Thus, the scope of wall interference topics discussed was somewhat limited.

Perry A. Newman↗

Test technique development in interference free testing, flow visualization, and remote control model technology at Langley's Unitary Plan wind tunnel

A metric half-span model is considered as a means of mechanical support for a wind-tunnel model which allows measurement of aerodynamic forces and moments without support interference or model distortion. This technique can be applied to interference-free propulsion models. The vapor screen method of flow visualization at supersonic Mach numbers is discussed. The use of smoke instead of water vapor as a medium to produce the screen is outlined. Vapor screen data are being used in the development of analytical vortex tracking programs. Test results for a remote control model system are evaluated. Detailed control effectiveness and cross-coupling data were obtained with a single run. For the afterbody tail configuration, tested control boundaries at several roll orientations were established utilizing the facility's on-line capability to 'fly' the model in the wind tunnel.

Corlett, W. A.↗

An experimental study of high contraction ratio, subsonic wind tunnel inlets

The inlet or contraction section has significant impact on the performance and operating characteristics of any subsonic wind tunnel. Previous experimental studies have been conducted to examine specific aspects of inlet performance and design. This work builds on this earlier experience by performing a comprehensive experimental analysis of a member of a family of high contraction ratio inlets used on indraft type wind tunnels. Quantitative flow field measurements were made using wall static ports, a five-hole pressure probe, and a hot wire anemometry system. Smoke flow visualization techniques were used to examine the inlet flow in a more qualitative manner and to correlate with quantitative measurements. This experimental investigation has provided insight into some of the many problems associated with inlet flows.

Caylor, M. J.↗

Experimental study of flow deflectors designed to alleviate ground winds induced by exhaust of 80-by 120-foot wind tunnel

An experimental study directed at finding a deflector ramp that will reduce to an acceptable level the ground winds under the exhaust jet of the 80 by 120 Foot Wind Tunnel at NASA Ames Center is described. A one-fifieth scale model of the full-scale facility was used to investigate how the jet flow field was modified by the various design parameters of the ramp. It was concluded that the ground winds were alleviated sufficiently by a ramp with end plates located next to the wind tunnel building along the ground edge of the exhaust opening. At full scale, the ramp should have a slant length of 7.62 m (25 ft) or more, and would be elevated at about 45 degrees to the ground plane. The material should have holes less than 15.2 (6 in) in diameter distributed uniformly over its surface to produce a porosity of about 30%.

Rossow, V. J.↗

Wall interference in closed type wind tunnels

A series of tests has been conducted by the National Advisory Committee for Aeronautics, in the variable density wind tunnel on several airfoils of different sizes and sections to determine the effect of tunnel wall interference and to determine a correction which can be applied to reduce the error caused thereby. The use of several empirical corrections was attempted with little success. The Prandtl theoretical correction gives the best results and its use is recommended for correcting closed wind tunnel results to conditions of free air.

Higgins, George J↗