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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 991 records · Page 55

Study of acoustic emission during mechanical tests of large flight weight tank structure

A polyphenylane oxide insulated, flight weight, subscale, aluminum tank was monitored for acoustic emissions during a proof test and during 100 cycles of environmental test simulating space flights. The use of a combination of frequency filtering and appropriate spatial filtering to reduce background noise was found to be sufficient to detect acoustic emission signals of relatively small intensity expected from subcritical crack growth in the structure. Several emission source locations were identified, including the one where a flaw was detected by post-test X-ray inspections. For most source locations, however, post-test inspections did not detect flaws; this was partially attributed to the higher sensitivity of the acoustic emission technique than any other currently available NDT method for detecting flaws.

Nakamura, Y.↗

Stress and buckling analysis of a double-bubble tank structure

An analytical study of a two-lobed circular arc pressure vessel (double-bubble tank) with a local perturbation from the cylindrical shape was made. It can be concluded that NASTRAN provides a good linear buckling analysis capability for structures that cannot be handled by other analysis techniques. However, solutions are relatively expensive from a computational standpoint. Two worthwhile additions to the NASTRAN program would be the inclusion of a new beam element that adequately represents the shear transfer when modeling stiffeners on a shell and the capability, in a rigid format, to keep certain prescribed loads constant during the eigenvalue extraction process.

Robinson, J. C.↗

Cryogenically formed prestressed composite fiber-metal structures for O2/N2 high pressure gas tanks.

Demonstration of high-structural-performance ARDEFORM cryoformed 301 stainless-steel glass-fiber-reinforced (GFR) vessels by room temperature tests of 13 1/2-in. diam spheres. Tests verified that the structural performance of ARDEFORM spherical GFR vessels not only exceeded that of all metal construction, but also bettered previous GFR experimental results by 50%. Achievement of essentially the full strength of fiberglass in a spherical wrap pattern was again verified. Significant weight advantages for this construction are projected for O2/N2 high-pressure gas tanks for Space Shuttle environmental control/life support system missions.

Gleich, D.↗

Thermally resistant polymers for fuel tank sealants

Imide-linked perfluoroalkylene ether polymers, that were developed for the high temperature fuel tank sealant application, are discussed. Modifications of polymer structure and properties were realized through use of a new aromatic dianhydride intermediate containing an ether-linked perfluoroalkylene segment. Tests of thermal, oxidative and hydrolytic stability, fuel resistance, and adhesion are discussed along with tensile strength and elongation results. Efforts to effect a low temperature condensation of amic acid prepolymer to form imide links inside are described.

Webster, J. A.↗

Space shuttle: Determination of the aerodynamic interference between the space shuttle orbiter, external tank, and solid rocket booster on a 0.004 scale ascent configuration

Wind tunnel tests were conducted to determine the aerodynamic interference between the space shuttle orbiter, external tank, and solid rocket booster on a 0.004 scale ascent configuration. Six component aerodynamic force and moment data were recorded over an angle of attack range from minus 10 to plus 10 degrees at zero degree sideslip. A sideslip range of minus 10 to plus 10 degrees at zero degree angle of attack was also tested. The Mach number range was varied from 0.6 to 4.96 with Reynolds number varying between 4.9 and 6.8 times one million per foot.

Ramsey, P. E.↗

Apollo 16 Mission: Oxidizer Deservicing Tank Failure: Anomaly Report - No. 1

An explosive failure of a ground support equipment decontamination unit tank occurred during the postflight deactivation of the oxidizer (nitrogen tetroxide) portion of the Apollo 16 command module reaction control system. A discussion of the significant aspects of the incident and conclusions are included.

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Tank fragmentation test

A photographic study of a simulated tank fragmentation test was made. Sixteen disks and four spheres were ejected from a test article mounted in a vertical orientation 110 ft above a target installed on the test chamber floor. The test was performed at a chamber pressure of 25 microns. Velocities at impingement on the target ranged from 88 to 120 ft/sec; corresponding ejection velocities at the exit plane of the ejector assembly ranged from 29 to 87 ft/sec. Tumble axes of the disks were expected to be all in the north-south direction; the majority of those measured were, while some were skewed from this direction, the maximum observed being 90 deg. A typical measured tumble rate was 2.4 turns/sec. The dispersion pattern measured on the target was reasonably regular, and measured approximately 16 ft east-to-west by 11 ft north-to-south.

Daye, C. J.↗

Development of advanced materials composites for use as insulations for LH2 tanks

A study of thread-reinforced polyurethane foam and glass fabric liner, serving as internally bonded insulation for space shuttle LH2 tanks, is reported. Emphasis was placed on an insulation system capable of reentry and multiple reuse in the shuttle environment. The optimized manufacturing parameters associated with each element of the composite are established and the results, showing successful completion of subscale system evaluation tests using the shuttle flight environmental requirements, are given.

Lemons, C. R.↗

External tank project new technology plan

A production plan for the space shuttle external tank configuration is presented. The subjects discussed are: (1) the thermal protection system, (2) thermal coating application techniques, (3) manufacturing and tooling, (4) propulsion system configurations and components, (5) low temperature rotating and sliding joint seals, (6) lightning protection, and (7) nondestructive testing technology.

Source record↗

Draw forming of scale shuttle external tank dome gores

The process for manufacturing external tank dome gores is discussed. The test fixture and test procedure are described. The characteristics of the draw forming die are analyzed. The specific subjects included are: (1) forming, (2) trimming, (3) cleaning, and (4) heat treatment.

Garfield, G.↗

Forced vibrations of multi-component compliant tanks and feedlines

An analytical and experimental research program was performed to investigate the effects of flexible tanks and lines and the total system dynamic response of a simple physical system which had some of the essential features of a liquid-fueled launch vehicle. Several vessel-wall materials were used to obtain a range of elastic moduli. Water was used to simulate the fuel and an electromagnetic shaker provided external excitation such as might originate from a rocket-propulsion system. Experimental data were compared to values obtained from mathematical models for the many degree-of-freedom lumped-mass representation.

Smith, H. W.↗

Study of acoustic emission during mechanical tests of large flight weight tank structure

A PPO-insulated, flight-weight, subscale, aluminum tank was monitored for acoustic emissions during a proof test and during 100 cycles of environmental test simulating space flights. The use of a combination of frequency filtering and appropriate spatial filtering to reduce background noise was found to be sufficient to detect acoustic emission signals of relatively small intensity expected from subcritical crack growth in the structure. Several emission source locations were identified, including the one where a flaw was detected by post-test x-ray inspections. For most source locations, however, post-test inspections did not detect flaws; this was partially attributed to the higher sensitivity of the acoustic emission technique than any other currently available NDT method for detecting flaws. For these non-verifiable emission sources, a problem still remains in correctly interpreting observed emission signals.

Mccauley, B. O.↗

Static stability characteristics of the space shuttle external tank (MSFC model 458) during reentry in the MSFC 14-inch TWT (TA1F)

Data obtained in a wind tunnel test of a 0.003-scale modified MCR 0200 space shuttle external tank (ET) model tested at reentry conditions in the MSFC 14-inch trisonic wind tunnel are presented. This test is a continuation of a series of tests conducted to evaluate the aerodynamic characteristics of the ET during reentry. Three Mach numbers were investigated: 1.96, 3.48, and 4.96. The angle-of-attack range was -10 deg to 190 deg. Eight roll positions of the model from 0 deg to 315 deg were tested. The run schedule consisted of 162 runs. No. 120 grit was applied randomly over the model throughout the test.

Ramsey, P. E.↗

Pressure and heat flux results from the space shuttle/external fuel tank interaction test at Mach numbers 16 and 19

Heat transfer rates and pressures were measured on a 0.0175-scale model of the space shuttle external tank (ET), model MCR0200. Tests were conducted with the ET model separately and while mated with a 0.0175-scale model of the orbiter, model 21-OT (Grumman). The tests were conducted in the AEDC-VKF Hypervelocity Wind Tunnel (F) at Mach numbers 16 and 19. The primary data consisted of the interaction heating rates experienced by the ET while mated with the orbiter in the flight configuration. Data were taken for a range of Reynolds numbers from 50,000 to 65,000 under laminar flow conditions.

Brewer, E. B.↗

A hypersonic force and moment test of a 0.006 scale model (466) of the 330.2 inch diameter external tank in the Ames Research Center 3.5 foot hypersonic wind tunnel (TA9F)

Data were obtained in a series of wind tunnel tests on the space shuttle external tank over an angle of attack range from 0 deg to 180 deg at Mach numbers of 5.3 and 10.4. Body roll angles varied from 0 deg to 315 deg for the Mach number 10.4 tests. A constant roll angle of 180 deg was used for all Mach number 5.3 tests. The effects of protuberances and Reynolds number on the force and moment coefficients were investigated.

Ramsey, P. E.↗

Hot vacuum creep forming of scale shuttle external tank dome caps

The feasibility of forming shuttle external tank dome caps by hot vacuum creep was investigated for a sub-scale configuration. Aluminum 2219-T37 at an elevated temperature equivalent to the artificial aging time and temperature was used to produce the T87 condition while achieving MIL-HBK -5 properties of 2219-T87 aluminum alloy material. A feasibility analysis was conducted in two phases: the design and build of a sub-scale hot vacuum creep forming (HVCF) die and the forming evaluation of various cap configurations. The contour was constant in all evaluations. This configuration was found to be too severe for the limited forming force available by HVCF.

Thomas, A. O.↗