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At least 991 records · Page 55

Fabrication and Testing of Binary-Phase Fourier Gratings for Nonuniform Array Generation

This effort describes the fabrication and testing of binary-phase Fourier gratings designed to generate an incoherent array of output source points with nonuniform user-defined intensities, symmetric about the zeroth order. Like Dammann fanout gratings, these binary-phase Fourier gratings employ only two phase levels to generate a defined output array. Unlike Dammann fanout gratings, these gratings generate an array of nonuniform, user-defined intensities when projected into the far-field regime. The paper describes the process of design, fabrication, and testing for two different version of the binary-phase grating; one designed for a 12 micron wavelength, referred to as the Long-Wavelength Infrared (LWIR) grating, and one designed for a 5 micron wavelength, referred to as the Mid-Wavelength Infrared Grating (MWIR).

Keys, Andrew S.↗

A Fresh Look at Coupled-Oscillator Spatial Power Combining

Quasi-optical oscillators were proposed a little more than ten years ago as a means of developing the power levels needed for applications at millimeter frequencies using large numbers of individual semiconductor devices each of which produces only a modest amount of power [J.W. Mink, IEEE Trans. MTT., vol. 34, p. 273, 19861. An operating system was demonstrated soon after [Z.B. Popovic et. al, Int. J. Infrared and Millimeter Waves, v. 9, p. 647, 1988] in the form of a so-called grid oscillator. This device constituted a rectangular array of oscillating devices that are mutually coupled so that they oscillator coherently. The interconnecting lines in one direction serve as radiators so that the oscillators radiate directly, and the radiated fields add. Subsequently, coupled oscillators using resonant transmission line lengths was demonstrated by Mortazawi and Itoh [IEEE Trans. MTT., vol. 38, p. 86,1990). In recent work, coupled-oscillator power combiners have received less attention, with amplifier/combiners receiving more attention. Specific weaknesses of spatial-combining oscillators have motivated this transition. Namely, the oscillators employ low-Q resonators (resulting in low signal quality) and no clear means of modulation has been identified until recently. In this presentation, we review coupled-oscillator combiners in broad terms, indicating the features that make particular systems viable. We indicate how these features can be reconciled to functional requirements for system applications. Comparisons are drawn between two approaches to obtain mutual coupling: One employs low-Q oscillator circuits at each site, with concomitantly high propensity for the oscillators to couple. The other approach employs moderate-Q oscillators at each site with the concomitant requirement to tune the oscillators so that they share a range of frequencies over which they can couple and lock. In either case, precise frequency control and modulation can be achieved through locking to an external frequency source that ensures high quality signals. A recent development in coupled-oscillator arrays provides a means for beam-steering the radiation field of coupled oscillators through de-tuning of the edge elements in the array. This detuning introduces a progressive phase shift across the oscillator array. This 0 suggests architectures that can replace the functionality of a phased array without the cost 0 incurred by phase shifters. A comprehensive theory of the phase interactions among devices in such arrays is under development [e.g., Pogorzelski, York, and Maccarini, 1998 AP-S International Symposium, Atlanta, GA. June, 19981.

Pearson, L.W.↗

Initial Calibrations and Wind Tunnel Test Results for an In-Flow Reference Array Using New In-Flow Acoustic Sources in Four Array Mount Configurations

This paper describes efforts to develop a small in-flow phased microphone array as a reference acoustic sensor and quantify its level-measurement accuracy with new in-flow calibration sources. The devices can be applied to a wide variety of in- and out-of-flow measurement applications and test facilities. Recent tests of the array and two calibration sources in the NASA Anechoic Chamber and Army 7- by 10-foot Wind Tunnel at NASA Ames Research Center demonstrated that the array was functional over a frequency range of 2 to 100 kilohertz for emission angles of 92 degrees, 108 degrees, and 120 degrees, and Mach numbers of 0, 0.15, and 0.25. The array and calibration sources were then used to assess the relative effects of array installation on background noise and level measurement accuracy by locating the array in the flow (strut- and wall-mounted) as well as outside the flow behind a porous wall screen and a free shear layer. The wind tunnel array measurements were compared with anechoic chamber measurements using discrete microphones at the same source distance and emission angles. At 92 degrees, the noise floor and attenuation spectra were comparable (within 5 decibels) for each installation from 2 to 30 kilohertz. At higher angles, the array installation behind the Kevlar screen had the lowest noise floor at M = 0.15 and 0.25. The array installation 10 inches (maximum available distance) behind a free shear layer had higher background noise that is typically reduced to a lower level by moving the array back further from the flow. For emission angles greater than 92 degrees, both the Kevlar and free shear layer installations exhibited stronger attenuations in measured level, beginning at lower frequencies than either the wall- or strut-mount configurations. Additional array and calibration source units of the same design are being tested at NASA’s Glenn Research Center and Langley Research Center in their aeroacoustic research facilities in an effort to improve measurement accuracy and repeatability.

Aeroacoustic Wind Tunnel Research↗

Investigation of Fiber Optics Based Phased Locked Diode Lasers

Optical power beaming requires a high intensity source and a system to address beam phase and location. A synthetic aperture array of phased locked sources can provide the necessary power levels as well as a means to correct for phase errors. A fiber optic phase modulator with a master oscillator and power amplifier (MOPA) using an injection-locking semiconductor optical amplifier has proven to be effective in correcting phase errors as large as 4pi in an interferometer system. Phase corrections with the piezoelectric fiber stretcher were made from 0 - 10 kHz, with most application oriented corrections requiring only 1 kHz. The amplifier did not lose locked power output while the phase was changed, however its performance was below expectation. Results of this investigation indicate fiber stretchers and amplifiers can be incorporated into a MOPA system to achieve successful earth based power beaming.

Burke, Paul D.↗

Phase aligner for the Electronically Scanned Thinned Array Radiometer (ESTAR) instrument

A prototype Phase Aligner (PA) or the Electronically Scanned Thinned Array Radiometer instrument has been designed and tested. Implemented in a single Xilinx XC3042PC84-125 Field Programmable Gate Array (FPGA), it is a dual-port register file which allows independent storage and phase coherent retrieval of antenna array data by the Central Processing Unit (CPU). It has dimensions of 4 x 20 bits and can be used at clock frequencies as high as 25 MHz. The ESTAR is a passive synthetic-aperture radiometer designed to sense soil moisture and ocean salinity at L-band.

Chren, William A., Jr.↗

System and method for controlling the phase of an antenna array

A system and method for controlling power transferred to an aircraft. The system includes a master antenna and a plurality of slave antennas on the ground. Each slave antenna transmits an uplink signal of a unique phase modulated frequency. The master antenna transmits a master uplink signal. The aircraft receives all the uplink signals and modulates a composite of those signals to produce a downlink beacon that has multiple phase components, each of which corresponds to one of the slave antennas and has a unique frequency. Each of the slave antennas receives the downlink beacon and uses the corresponding phase component to adjust the phase of the slave uplink signal relative to the master uplink signal.

Conroy, Bruce↗

Frequency translating phase conjugation circuit for active retrodirective antenna array

An active retrodirective antenna array which has central phasing from a reference antenna element through a "tree" structured network of transmission lines utilizes a number of phase conjugate circuits (PCCs) at each node and a phase reference regeneration circuit (PRR) at each node except the initial node. Each node virtually coincides with an element of the array. A PCC generates the exact conjugate phase of an incident signal using a phase locked loop which combines the phases in an up converter, divides the sum by 2 and mixes the result with the phase in a down converter for phase detection. The PRR extracts the phase from the conjugate phase. Both the PCC and the PRR are not only exact but also free from mixer degeneracy.

Chernoff, R.↗

Phasing the Very Large Array on Galileo in the presence of Jupiter's strong radio emission

Work is in progress to determine the feasibility of using the Very Large Array (VLA) radio telescope to receive telemetry from Galileo during its close encounter with Io on 7 Dec. 1995. The VLA was used previously to receive telemetry from Voyager 2 at Neptune. However, Jupiter's strong radio emission is an additional complication in the case of the Galileo encounter. This article analyzes the effect of Jupiter's radio emission on the phase-adjustment procedure ('autophasing') used to maintain coherence among the 27 VLA antennas. Results of an experiment designed to mimic the Io encounter are presented. As expected, Jupiter's strong radio emission has a considerable effect on the autophasing procedure. A simple emission model is found to give a good approximation to the fringe-visibility plots derived from the VLA data, and that successful model is used to estimate the VLA's ability to autophase on Galileo during the Io encounter. The effect of Jupiter should be small for projected baselines longer than approximately 800 m and completely negligible for projected baselines longer than approximately 1.1 km. The most extended configuration of the VLA (the A configuration) probably can be used successfully for telemetry reception during the Io encounter. Further analysis and testing of the effect of correlated noise from Jupiter is necessary before a final decision can be made about the feasibility of using the second largest (B) configuration of the VLA for reception of Galileo telemetry. Use of the B configuration could simplify the upgrades needed to support the Io encounter. Tests to help choose the preferred VLA configuration could be performed by using the VLA to observe the Magellan spacecraft at Venus during Jul. and Oct. 1991. Examination of the effects of planet noise on the VLA have implications beyond the use of that telescope for supporting the Io encounter. The effects of planet radio emission on spacecraft data received by antenna arrays are relevant to choosing the exact locations of antennas that might be built by the Deep Space Network in coming years.

Ulvestad, J. S.↗

Measurement of Model Noise in a Hard-Wall Wind Tunnel

Identification, analysis, and control of fluid-mechanically-generated sound from models of aircraft and automobiles in special low-noise, semi-anechoic wind tunnels are an important research endeavor. Such studies can also be done in aerodynamic wind tunnels that have hard walls if phased microphone arrays are used to focus on the noise-source regions and reject unwanted reflections or background noise. Although it may be difficult to simulate the total flyover or drive-by noise in a closed wind tunnel, individual noise sources can be isolated and analyzed. An acoustic and aerodynamic study was made of a 7-percent-scale aircraft model in a NASA Ames 7-by-10-ft (about 2-by-3-m) wind tunnel for the purpose of identifying and attenuating airframe noise sources. Simulated landing, takeoff, and approach configurations were evaluated at Mach 0.26. Using a phased microphone array mounted in the ceiling over the inverted model, various noise sources in the high-lift system, landing gear, fins, and miscellaneous other components were located and compared for sound level and frequency at one flyover location. Numerous noise-alleviation devices and modifications of the model were evaluated. Simultaneously with acoustic measurements, aerodynamic forces were recorded to document aircraft conditions and any performance changes caused by geometric modifications. Most modern microphone-array systems function in the frequency domain in the sense that spectra of the microphone outputs are computed, then operations are performed on the matrices of microphone-signal cross-spectra. The entire acoustic field at one station in such a system is acquired quickly and interrogated during postprocessing. Beam-forming algorithms are employed to scan a plane near the model surface and locate noise sources while rejecting most background noise and spurious reflections. In the case of the system used in this study, previous studies in the wind tunnel have identified noise sources up to 19 dB below the normal background noise of the wind tunnel. Theoretical predictions of array performance are used to minimize the width and the side lobes of the beam pattern of the microphone array for a given test arrangement. To capture flyover noise of the inverted model, a 104-element microphone array in a 622-mm-diameter cluster was installed in a 19-mm-thick poly(methyl methacrylate) plate in the ceiling of the test section of the wind tunnel above the aircraft model (see Figure 1). The microphones were of the condenser type, and their diaphragms were mounted flush in the array plate, which was recessed 12.7 mm into the ceiling and covered by a porous aromatic polyamide cloth (not shown in the figure) to minimize boundary-layer noise. This design caused the level of flow noise to be much less than that of flush-mount designs. The drawback of this design was that the cloth attenuated sound somewhat and created acoustic resonances that could grow to several dB at a frequency of 10 kHz.

Soderman, Paul T.↗

Phase Two of the Array Automated Assembly Task for the Low Cost Solar Array Project

Various top contact metal systems were studied. Only Ti Pd Cu approaches baseline (Ti Pd Ag) quality, but this system shows a lack of long term stability. Aluminum back surface field structures were fabricated and thicknesses of p superscript + material of up to 7.0 microns were achieved with open circuit voltages of 0.59V. A general purpose ultrasonic welder was purchased and tests using various metal foils are under way. During fabrication of the demonstration module, several cells became cracked. Due to redundancy of interconnections, the module was not open circuited but the efficiency was reduced to 8.8%. The broken cell was interconnected with a strap across the back and the efficiency was increased to 11.5%. A cost analysis was made and the results indicate a selling price of $0.56/watt peak (in 1986 with 1975 dollars).

Campbell, R. B.↗

Investigation of Proposed Process Sequence for the Array Automated Assembly Task, Phase 2

The technological readiness of the proposed process sequence was reviewed. Process steps evaluated include: (1) plasma etching to establish a standard surface; (2) forming junctions by diffusion from an N-type polymeric spray-on source; (3) forming a p+ back contact by firing a screen printed aluminum paste; (4) forming screen printed front contacts after cleaning the back aluminum and removing the diffusion oxide; (5) cleaning the junction by a laser scribe operation; (6) forming an antireflection coating by baking a polymeric spray-on film; (7) ultrasonically tin padding the cells; and (8) assembling cell strings into solar circuits using ethylene vinyl acetate as an encapsulant and laminating medium.

Mardesich, N.↗

Phase 2 of the Array Automated Assembly Task for the Low Cost Solar Array Project

Two process specifications supplied by contractors were tested. The aluminum silk screening process resulted in cells comparable to those from sputtered Al. The electroless plating of contacts specification could be used only with extensive modification. Several experiments suggest that there is some degradation of the front junction during the Al back surface field (BSF) fabrication. A revised process sequence was defined which incorporates Al BSF formation. A cost analysis of this process yielded a selling price of $0.75/watt peak in 1980.

Campbell, R. B.↗

Phase 2 of the array automated assembly task for the low cost solar array project

The process sequence for the fabrication of dendritic web silicon into solar panels was modified to include aluminum back surface field formation. Plasma etching was found to be a feasible technique for pre-diffusion cleaning of the web. Several contacting systems were studied. The total plated Pd-Ni system was not compatible with the process sequence; however, the evaporated TiPd-electroplated Cu system was shown stable under life testing. Ultrasonic bonding parameters were determined for various interconnect and contact metals but the yield of the process was not sufficiently high to use for module fabrication at this time. Over 400 solar cells were fabricated according to the modified sequence. No sub-process incompatibility was seen. These cells were used to fabricate four demonstration modules. A cost analysis of the modified process sequence resulted in a selling price of $0.75/peak watt.

Campbell, R. B.↗

Phase 2 of the array automated assembly task for the low cost silicon solar array project

Studies were conducted on several fundamental aspects of electroless nickel/solder metallization for silicon solar cells. A process, which precedes the electroless nickel plating with several steps of palladium plating and heat treatment, was compared directly with single step electroless nickel plating. Work was directed toward answering specific questions concerning the effect of silicon surface oxide on nickel plating, effects of thermal stresses on the metallization, sintering of nickel plated on silicon, and effects of exposure to the plating solution on solar cell characteristics. The process was found to be extremely lengthy and cumbersome, and was also found to produce a product virtually identical to that produced by single step electroless nickel plating, as shown by adhesion tests and electrical characteristics of cells under illumination.

Petersen, R. C.↗

Investigation of proposed process sequence for the array automated assembly task, phases 1 and 2

Progress was made on the process sequence for module fabrication. A shift from bonding with a conformal coating to laminating with ethylene vinyl acetate and a glass superstrate is recommended for further module fabrication. The processes that were retained for the selected process sequence, spin-on diffusion, print and fire aluminum p+ back, clean, print and fire silver front contact and apply tin pad to aluminum back, were evaluated for their cost contribution.

Mardesich, N.↗