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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 991 records · Page 55
All sourcesNASA NTRSDOE OSTI
NASA NTRS1994

Planar rotational magnetic micromotors with integrated shaft encoder and magnetic rotor levitation

Deep x-ray lithography and electroplating may be combined to form a fabrication tool for micromechanical devices with large structural heights, to 500 micron, and extreme edge acuities, less than 0.1 micron-run-out per 100 micron of height. This process concept which originated in Germany as LIGA may be further extended by adding surface micromachining. This extension permits the fabrication of precision metal and plastic parts which may be assembled into three-dimensional micromechanical components and systems. The processing tool may be used to fabricate devices from ferromagnetic material such as nickel and nickel-iron alloys. These materials when properly heat treated exhibit acceptable magnetic behavior for current to flux conversion and marginal behavior for permanent magnet applications. The tool and materials have been tested via planar, magnetic, rotational micromotor fabrication. Three phase reluctance machines of the 6:4 configuration with 280 micron diameter rotors have been tested and analyzed. Stable rotational speeds to 34,000 rpm with output torques above 10 x 10(exp -9) N-m have been obtained. The behavior is monitored with integrated shaft encoders which are photodiodes which measure the rotor response. Magnetic levitation of the rotor via reluctance forces has been achieved and has reduced frictional torque losses to less than 1 percent of the available torque. The results indicate that high speed limits of these actuators are related to torque ripple. Hysteresis motors with magnetic bearings are under consideration and will produce high speed rotational machines with excellent sensor application potential.

Guckel, Henry↗
NASA NTRS1994

System identification of the Large-Angle Magnetic Suspension Test Fixture (LAMSTF)

The Large-Angle Magnetic Suspension Test Fixture (LAMSTF), a laboratory-scale research project to demonstrate the magnetic suspension of objects over wide ranges of attitudes, has been developed. This system represents a scaled model of a planned Large-Gap Magnetic Suspension System (LGMSS). The LAMSTF consists of a small cylindrical permanent magnet suspended element which is levitated above a planar array of five electromagnets mounted in a circular configuration. The cylinder is a rigid body and can be controlled to move in five independent degrees of freedom. Six position variables are sensed indirectly by using infrared light-emitting diodes and light-receiving phototransistors. The motion of the suspended cylinder is in general nonlinear and hence only the linear, time-invariant perturbed motion about an equilibrium state is considered. One of the main challenges in this project is the control of the suspended element over a wide range of orientations. An accurate dynamic model plays an essential role in controller design. The analytical model is first derived and open-loop characteristics discussed. The system is shown to be highly unstable and requires feedback control for system identification. Projection filters are first proposed to identify the state space model from closed-loop input/output test data in the time domain. This method is then extended to identify linear systems from the frequency test data. A canonical transformation matrix is also derived to transform the identified state space model into the physical coordinate. The LAMSTF system is stabilized by using a linear quadratic regulator (LQR) feedback controller for closed-loop identification. The rate information is obtained by calculating the back difference of the sensed position signals. Only the closed-loop random input/output data are recorded. Preliminary results from numerical simulations demonstrate that the identified system model is fairly accurate from either time domain or frequency-domain data. Experiments will be performed to validate the proposed closed-loop identification algorithms.

Huang, Jen-Kuang↗
NASA NTRS1996

Modeling and Identification of a Large Gap Magnetic Suspension System

This paper presents the results of modeling and system identification efforts on the NASA Large-Angle Magnetic Suspension Test Fixture (LAMSTF). The LAMSTF consists of a cylindrical permanent magnet which is levitated above a planar array of five electromagnets mounted in a circular configuration. The analytical model is first developed and open-loop characteristics are described. The system is shown to be highly unstable and requires feedback control in order to apply system identification. Limitations on modeling accuracy due to the effect of eddy-currents on the system are discussed. An algorithm is derived to identify a state-space model for the system from input/output data acquired during closed-loop operation. The algorithm is tested on both the baseline system and a perturbed system which has an increased presence of eddy currents. It is found that for the baseline system the analytic model adequately captures the dynamics, although the identified model improves the simulation accuracy. For the system perturbed by additional unmodeled eddy-currents the analytic model is no longer adequate and a higher-order model, determined through system identification, is required to accurately predict the system's time response.

Cox, David E.↗
NASA NTRS1997

Simplified Analytical Model of a Six-Degree-of-Freedom Large-Gap Magnetic Suspension System

A simplified analytical model of a six-degree-of-freedom large-gap magnetic suspension system is presented. The suspended element is a cylindrical permanent magnet that is magnetized in a direction which is perpendicular to its axis of symmetry. The actuators are air core electromagnets mounted in a planar array. The analytical model consists of an open-loop representation of the magnetic suspension system with electromagnet currents as inputs.

Groom, Nelson J.↗
NASA NTRS1998

A New Small Nano-Kelvin Resolution Thermometer for Low Temperature Experiments

A small, high resolution paramagnetic susceptibility thermometer was developed using a GdCl3 paramagnetic salt. The device uses a SQUID (Superconducting Quantum Interference Device) magnetometer to determine the temperature dependent magnetization of the salt in a magnetic field. The magnetic field is provided by a pair of small samarium cobalt permanent magnet disks situated inside the thermometer housing. The eliminates the need for a heavy, charging solenoid used in a conventional SQUID based magnetic thermometer system. This thermometer can resolve approximately 10 (exp -9)K near the liquid-gas critical point of He-3(approximately 3.31K). The drift rate of the thermometer was measured to be less than 2 x 10 (exp -13) K per second. This light weight thermometer (approximately 7 g) is a candidate for use in future low temperature Space Shuttle and International Space Station experiments. The present thermometer design easily permits a variety of magnetic materials for use in other applications.

Welander, Paul↗
DOE OSTI2023

Toughening Sm–Co sintered magnets via microstructure modification with additives

We report the mechanical properties of the brittle Smsingle bondCo permanent magnets are of great practical significance. However, studies on the magnets have mostly focused on their magnetic properties. This paper reports the modified microstructure and refined unimodal grain size, enhanced flexural strength, and magnetic properties of Sm 2 (Co,Fe,Cu,Zr) 17 sintered magnets doped with La 2 O 3 , MgO, and CaF 2 fine particulates. The correlations between microstructure, phase composition, and mechanical and magnetic properties were studied. Doping of a small amount (e.g., 0.5–3 wt%) of La 2 O 3 , MgO, or CaF 2 fine particulates could significantly refine the unimodal grain sizes of the Smsingle bondCo magnets via the Zener pinning effect. Moreover, doping significantly improved the flexural strengths σ of the magnets. For example, the σ values of the magnets with 0.5 wt% MgO, 1 wt% La 2 O 3 , and 1 wt% CaF 2 were approximately 65%, 63%, and 42% higher than that of the reference magnet, respectively. Micromechanical simulations revealed that the fine particles of La 2 O 3 could deflect crack growth, while the CaF 2 particles could attract or arrest cracks during the fracture process. The mechanical strengthening effect was mainly due to grain size refinement. The Smsingle bondCo magnets with 0.5–1.5 wt% CaF2 and 0.5 wt% La 2 O 3 exhibited excellent magnetic properties while doping 1–3 wt% La2O3 and 0.5–3 wt% MgO deteriorated magnetic performance. The rational design of CaF 2 - or La 2 O 3 -doped microstructure can be an economical and effective method for producing toughened Sm–Co sintered magnets with high magnetic performance.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Element-resolved magnetism across the temperature- and pressure-induced spin reorientation in MnBi

Rare-earth free permanent magnet MnBi (NiAs-type crystal structure) displays strong magnetic anisotropy above its 90 K spin reorientation transition (SRT). X-ray magnetic circular dichroism (XMCD) shows induced magnetism in Bi 5d band, which is strongly coupled to the magnetism of Mn. A clear increase in Bi orbital-to-spin moment ratio is observed above the SRT. Hydrostatic pressure mimics the e*ect of temperature on the SRT, and the pressure effect also leads to anisotropic lattice contraction, which is known to be induced by cooling. These results reveal that temperature and pressure can similarly induce the coupled structural and magnetic responses, suggesting the importance of the anisotropic lattice change and Mn-Bi hybridization to the magnetic anisotropy change across the SRT.

36 MATERIALS SCIENCE↗
NASA NTRSDate not supplied

Electromagnetic Modeling of Wind tunnel Magnetic Suspension and Balance Systems

An analytical framework for the open-loop behavior of a permanent magnet element levitated within an applied magnetic field are shown, in the context of application to wind tunnel Magnetic Suspension and Balance Systems (MSBS). Various modes of motion are identified, which correlate with observed behavior of the NASA/ODU 6-inch MSBS. This system is being developed as a technology demonstrator for dynamic stability testing of atmospheric entry capsules, with possible application to a supersonic wind tunnel. The analytic equations are populated with field information from experimental measurements and a finite element model. Finally, a system simulation can provide alternative estimates of system dynamic behavior via model linearization, with preliminary comparisons presented. Taken together, the analytical framework, experimental measurement, finite element analysis, and dynamic simulation provide a complete understanding of the characteristics and behavior of the MSBS.

magnetic suspension↗
DOE OSTI2010

Temperature Measurements in the Magnetic Measurement Facility

Several key LCLS undulator parameter values depend strongly on temperature primarily because of the permanent magnet material the undulators are constructed with. The undulators will be tuned to have specific parameter values in the Magnetic Measurement Facility (MMF). Consequently, it is necessary for the temperature of the MMF to remain fairly constant. Requirements on undulator temperature have been established. When in use, the undulator temperature will be in the range 20.0 {+-} 0.2 C. In the MMF, the undulator tuning will be done at 20.0 {+-} 0.1 C. For special studies, the MMF temperature set point can be changed to a value between 18 C and 23 C with stability of {+-}0.1 C. In order to ensure that the MMF temperature requirements are met, the MMF must have a system to measure temperatures. The accuracy of the MMF temperature measurement system must be better than the {+-}0.1 C undulator tuning temperature tolerance, and is taken to be {+-}0.01 C. The temperature measurement system for the MMF is under construction. It is similar to a prototype system we built two years ago in the Sector 10 alignment lab at SLAC. At that time, our goal was to measure the lab temperature to {+-}0.1 C. The system has worked well for two years and has maintained its accuracy. For the MMF system, we propose better sensors and a more extensive calibration program to achieve the factor of 10 increase in accuracy. In this note we describe the measurement system under construction. We motivate our choice of system components and give an overview of the system. Most of the software for the system has been written and will be discussed. We discuss error sources in temperature measurements and show how these errors have been dealt with. The calibration system is described in detail. All the LCLS undulators must be tuned in the Magnetic Measurement Facility at the same temperature to within {+-}0.1 C. In order to ensure this, we are building a system to measure the temperature of the undulators to {+-}0.01 C. This note describes the temperature measurement system under construction.

43 PARTICLE ACCELERATORS↗
DOE OSTI2020

Modeling a ring magnet in ALEGRA

We show here that Sandia's ALEGRA software can be used to model a permanent magnet in 2D and 3D, with accuracy matching that of the open-source commercial software FEMM. This is done by conducting simulations and experimental measurements for a commercial-grade N42 neodymium alloy ring magnet with a measured magnetic field strength of approximately 0.4 T in its immediate vicinity. Transient simulations using ALEGRA and static simulations using FEMM are conducted. Comparisons are made between simulations and measurements, and amongst the simulations, for sample locations in the steady-state magnetic field. The comparisons show that all models capture the data to within 7%. The FEMM and ALEGRA results agree to within approximately 2%. The most accurate solutions in ALEGRA are obtained using quadrilateral or hexahedral elements. In the case where iron shielding disks are included in the magnetized space, ALEGRA simulations are considerably more expensive because of the increased magnetic diffusion time, but FEMM and ALEGRA results are still in agreement. The magnetic field data are portable to other software interfaces using the Exodus file format.

36 MATERIALS SCIENCE↗
DOE OSTI2026

Aluminum bonded SmCo5 magnets with enhanced mechanical strength

Despite their versatility and easy manufacturability, polymer-bonded magnets find limited application due to their limited mechanical properties and temperature resistance. In this study, we developed mechanically robust, aluminum-bonded SmCo5 magnets by utilizing a low-temperature, shear-assisted friction consolidation technique. Bonded magnets with varying magnetic phase content were fabricated at processing temperature of 500°C, and their microstructures, magnetic, mechanical, and electrical properties were systematically investigated. The resulting bonded-magnets showed effective consolidation with nanocrystalline microstructures. Magnetic properties were found to be tunable through variations in binder phase content, with coercivity reaching values up to 15.3 kOe (1217.5 kA/m) and maximum magnetic energy product up to 3.6 MGOe (28.7 kJ/m3), which are comparable to other bonded magnets. Electrical resistivities were lower than the polymer-bonded magnets, but comparable to the sintered ones. We observed an average flexural strength of 223 MPa for 60 vol.% SmCo5/Al sample, which is nearly two times higher than the reported values for sintered and bonded Sm-Co magnets. Our research demonstrated an effective approach to fabricate metal-bonded permanent magnets with superior magnetic and mechanical properties potentially applicable for high temperature applications.

Poudel Chhetri, Tej Bahadur↗
DOE OSTI2018

Magnetic properties and magnetocrystalline anisotropy of Nd 2 Fe 17 , Nd 2 Fe 17 X 3 , and related compounds

The electronic and magnetic properties of Nd 2 Fe 17 and Nd 2 Fe 17 X 3 (X = C or N) compounds have been calculated using the first-principles density functional calculations. Among these, the nitrogen and carbon interstitial compounds exhibit all of the required properties such as a saturation moment of 1.6 T, Curie temperature of 700–750 K, however easy magnetic axis lies in the planar direction making them less attractive for permanent magnet applications. The calculated magnetocrystalline anisotropy energy is found to be -2.7 MJ/m 3 for Nd 2 Fe 17 C 3 and -4.7 MJ/m 3 for Nd 2 Fe 17 N 3 . Finally, we further explored the possibility of changing the easy axis direction through La/Ce alloying at Nd site. Although the MAE is found to be smaller in magnitude for all the La/Ce alloys it still maintains planar direction.

36 MATERIALS SCIENCE↗
DOE OSTI2023

A Flexible Field Mapping System for Accelerator Magnets

Magnetic field mapping is a fundamental magnetic measurement method that typically uses Hall and NMR sensors. In magnet measurement facilities, such systems are likely used in various configurations suitable for a specific task at hand. To address this diversity, the authors developed a flexible field mapping system capable of being configured and tailored to each particular measurement case. Further, the system needs to address the variability introduced by differences in sensors and their readout systems, probe positioning systems, power supply systems, and required mapping geometry (mapping space and grid, measurement steps and sequences). Although the discussed field mapping systems range from a self-propelled multi-sensor mapper of a large detector magnet to a single 3D Hall sensor system to scan a small permanent magnet, they were all built with the same core mapping system. The variability present in field mapping systems, the measurement system architecture addressing this variability, as well as examples of several field mapping systems built in this architecture are presented.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

A Flexible Field Mapping System for Accelerator Magnets

Magnetic field mapping is a fundamental magnetic measurement method that typically uses Hall and NMR sensors. In magnet measurement facilities, such systems are likely used in various configurations suitable for a specific task at hand. To address this diversity, the authors developed a flexible field mapping system capable of being configured and tailored to each particular measurement case. The system needs to address the variability introduced by differences in sensors and their readout systems, probe positioning systems, power supply systems and in required mapping geometry (mapping space and grid, measurement steps and sequences). Although the discussed field mapping systems range from a self-propelled, multi-sensor mapper of a large detector magnet to a single 3D Hall sensor system to scan a small permanent magnet, they were all built with the same core mapping system. The variability present in field mapping systems and the measurement system architecture addressing this variability, as well as examples of several field mapping systems built in this architecture are presented.

43 PARTICLE ACCELERATORS↗
NASA NTRS1995

Hybrid superconductor magnet bearings

Hybrid superconductor magnet bearings (HSMB's) utilize high temperature superconductors (HTS's) together with permanent magnets to form a frictionless interface between relatively rotating parts. They are low mass, stable, and do not incur expenditure of energy during normal operation. There is no direct physical contact between rotor and stator, and hence there is no wear and tear. However, just as any other applications of HTS's, it requires a very cold temperature to function. Whereas this might be perceived as a disadvantage on earth, it is of no great concern in space or on the moon. To astronomers, the moon is an excellent site for an observatory, but the cold and dusty vacuum environment on the moon precludes the use of mechanical bearings on the telescope mounts. Furthermore, drive mechanisms with very fine steps, and hence bearings with extremely low friction are needed to track a star from the moon, because the moon rotates very slowly. All aspects considered, the HSMB is about the only candidate that fits in naturally. Here, we present a design for one such bearing, capable of supporting a telescope that weighs about 3 lbs on Earth.

Chu, Wei-Kan↗
NASA NTRS2000

A 3-D Magnetic Analysis of a Linear Alternator For a Stirling Power System

The NASA Glenn Research Center and the Department of Energy (DOE) are developing advanced radioisotope Stirling convertors, under contract with Stirling Technology Company (STC), for space applications. Of critical importance to the successful development of the Stirling convertor for space power applications is the development of a lightweight and highly efficient linear alternator. This paper presents a 3-D finite element method (FEM) approach for evaluating Stirling convertor linear alternators. Preliminary correlations with open-circuit voltage measurements provide an encouraging level of confidence in the model. Spatial plots of magnetic field strength (H) are presented in the region of the exciting permanent magnets. These plots identify regions of high H, where at elevated temperature and under electrical load, the potential to alter the magnetic moment of the magnets exists. This implies the need for further testing and analysis.

Geng, Steven M.↗
DOE OSTI2018

Magnetic Optimization of the SST-EPU60 for NSLS-II

The SST-EPU60 is a pure permanent magnet Elliptically Polarized Undulator (EPU) APPLE-II* type developed at Advanced Design Consulting (ADC) for the Synchrotron Radiation Center at University of Wisconsin–Madison [1]. This device was selected to be reused for the Spectroscopy Soft and Tender (SST) beamline at the National Synchrotron Light Source II (NSLS-II). However, due to the more stringent performance requirements of the NSLS-II storage ring, magnetic field tuning was necessary to achieve required specification. This paper reports the details of the SST-EPU60 refurbishment activities including the additional magnetic field measurements and the final results of the magnetic adjustment.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Iron-Nitride-Based Magnets: Synthesis and Phase Stabilization of Body Center Tetragonal (BCT) Metastable Fe-N Anisotropic Nanocomposite Magnet- A Path to Fabricate Rare Earth Free Magnet

REACT Project: The University of Minnesota will develop an early stage prototype of an iron-nitride permanent magnet material for EVs and renewable power generators. This new material, comprised entirely of low-cost and abundant resources, has the potential to demonstrate the highest energy potential of any magnet to date. This project will provide the basis for an entirely new class of rare-earth-free magnets capable of generating power without costly and scarce rare earth materials. The ultimate goal of this project is to demonstrate a prototype with magnetic properties exceeding state-of-the-art commercial magnets.

ARPA-E↗