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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 991 records · Page 55
All sourcesNASA NTRSDOE OSTI
NASA NTRS2001

Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and fibers) Aluminum MMC. To this end, a revolutionary tool-less pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part, properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub-element tests will be presented.

Shah, Sandeep↗
NASA NTRS2001

Metal Matrix Composite LOX Turbopump Housing Via Novel Tool-Less Net-Shape Pressure Infiltration Casting Technology

Metal matrix composites (MMC) offer relatively higher specific strength, specific stiffness, lower coefficient of thermal expansion (CTE) and lower density as compared with conventional alloys. These unique properties make them very attractive for aerospace turbomachinery applications where there is ever increasing emphasis to reduce weight and cost, and to increase engine performance. Through a joint effort between NASA and Metal Matrix Cast Composites, Inc., a complex liquid oxygen (LOX) compatible turbopump housing is being redesigned and manufactured from hybrid (particulate and Fibers) Aluminum MMC. To this end, a revolutionary tool-less pressure infiltration casting technology is being perfected. Ceramic preforms for the composite are 3-dimensionally printed using a stereolithography file, acquired from a CAD model. The preforms are then invested into a refractory material and pressure infiltrated with liquid metal. After casting, the refractory material is washed away leaving behind a near net-shape composite part. Benefits of this process include increased composite uniformity, no mold machining, short time from design to part properties matching traditional methods, ability to make previously impossible to manufacture parts and no size limitations with a newly developed joining technology. The results of materials, manufacturing and design optimizations, preform joining, and sub element tests will be presented.

Shah, Sandeep↗
NASA NTRS1993

Radiation and phase change of lithium fluoride in an annulus

A one-dimensional thermal model is developed to evaluate the effect of radiation on the phase change of lithium-fluoride (LiF) in an annular canister under gravitational and microgravitational conditions. Specified heat flux at the outer wall of the canister models focused solar flux; adiabatic and convective conditions are considered for the inner wall. A two-band radiation model is used for the combined-mode heat transfer within the canister, and LiF optical properties relate metal surface properties in vacuum to those in LiF. For axial gravitational conditions, the liquid LiF remains in contact with the two bounding walls, whereas a void gap is used at the outer wall to model possible microgravitational conditions. For the adiabatic cases, exact integrals are obtained for the time required for complete melting of the LiF. Melting was found to occur primarily from the outer wall in the 1-g model, whereas it occurred primarily from the inner wall in the mu-g model. For the convective cases, partially melted steady-state conditions and fully melted conditions are determined to depend on the source flux level, with radiation extending the melting times.

Lund, Kurt O.↗
NASA NTRS1978

On the detectability of a metallized lunar core

Calculations are made of the expected complex electromagnetic gain of the moon using current models of the internal bulk electrical conductivity with the addition of conducting cores of varying radii. The results show that the phase of the response (gain) function is sensitive to the radius and conductivity. The gain amplitude varies in a complicated way for frequencies above (0) 10 microHz. Below this 'corner' frequency, the square of the gain amplitude varies approximately quadratically with frequency and therefore inverse quadratically with hydromagnetic wavelength in the solar wind. The addition of conducting cores alters this dependence. A 'flat' frequency independent range for the gain amplitude evolves, which is a second way, in principle, to detect a conducting core. The departure from the lambda to the -4th Rayleigh scattering law is due to a combination of the conductivity of the moon and the relative unimportance of confinement of the induced fields at the very low frequencies of interest for core detection. For some core parameters, detection is not feasible with current data, and data recording times varying from several months to centuries would be required.

Wiskerchen, M. J.↗
NASA NTRS1980

Dislocation dissociation in some f.c.c. metals

The dissociation of a perfect screw dislocation into a stacking fault in an f.c.c. lattice is modeled by the modified lattice statics. The interatomic potentials are obtained from the work of Esterling and Swaroop and differ substantially from those empirical potentials usually employed in defect simulations. The calculated stacking fault widths for aluminum, copper, and silver are in good agreement with weak beam microscopy results.

Esterling, D. M.↗
NASA NTRS1986

Atmospheric electrical modeling in support of the NASA F106 Storm Hazards Project

With the use of composite (non-metallic) and microelectronics becoming more prevalent in the construction of both military and commercial aircraft, the control systems have become more susceptible to damage or failure from electromagnetic transients. One source of such transients is the lightning discharge. In order to study the effects of the lightning discharge on the vital components of an aircraft, NASA Langley Research Center has undertaken a Storm Hazards Program in which a specially instrumented F106B jet aircraft is flown into active thunderstorms with the intention of being struck by lightning. One of the specific purposes of the program is to quantify the environmental conditions which are conductive to aircraft lightning strikes.

Helsdon, J. H.↗
NASA NTRS1979

Modelling switching-time effects in high-frequency power conditioning networks

Power transistor networks which switch large currents in highly inductive environments are beginning to find application in the hundred kilohertz switching frequency range. Recent developments in the fabrication of metal-oxide-semiconductor field-effect transistors in the power device category have enhanced the movement toward higher switching frequencies. Models for switching devices and of the circuits in which they are imbedded are required to properly characterize the mechanisms responsible for turning on and turning off effects. Easily interpreted results in the form of oscilloscope-like plots assist in understanding the effects of parametric studies using topology oriented computer-aided analysis methods.

Owen, H. A.↗
NASA NTRS1989

Electronic structure of BaO/W cathode surfaces

The local electronic structure of the emissive layer of barium dispenser thermionic cathodes is investigated theoretically using the relativistic scattered-wave approach. The interaction of Ba and O with W, Os, and W-Os alloy surfaces is studied with atomic clusters modeling different absorption environments representative of B- and M-type cathodes. Ba is found to be strongly oxidized, while O and the metal substrate are in a reduced chemical state. The presence of O enhances the surface dipole and Ba binding energy relative to Ba on W. Model results for W-Os alloy substrates show only relatively small changes in Ba and O for identical geometries, but very large charge redistributions inside the substrate, which are attributed to the electronegativity difference between Os and W. If Os is present in the surface layer, the charge transfer from Ba to the substrate and the Ba binding energy increase relative to W. Explanations are offered for the improved electron emission from alloy surfaces and the different emission enhancement for different alloy substrates.

Muller, Wolfgang↗
NASA NTRSDate not supplied

Modeling Pore Closure in the Hot Isostatic Pressing of Additively Manufactured Inconel 718 Samples

Additive manufacturing provides opportunity for a new world of possibilities for metallic component design and fabrication; however, as-built part quality is notoriously variable, anisotropic, and degraded by porous defects. To improve quality, parts are commonly post processed using a variety of techniques including hot isostatic pressing (HIP). During HIP, high temperature and pressure is employed to improve microstructure and reduce pore volume by inducing visco-plastic deformation in the metallic substrate. Validated computational capabilities can provide predictions to guide the selection of processing condition, expected pore reduction, and the effects of varying entrapped gas in the pores. This discussion describes a micro-scale finite element structural model developed to predict pore closure due to HIP in as-built additively manufactured Inconel 718 samples produced by the laser powder bed fusion process. The model accounts for plastic deformation, creep, and internal pressure for a single pore. Pores are characterized in physical samples before and after HIP, and model predictions are compared to this measured data.

defect model prediction↗
NASA NTRS1981

Heat storage in alloy transformations

The feasibility of using metal alloys as thermal energy storage media was determined. The following major elements were studied: (1) identification of congruently transforming alloys and thermochemical property measurements; (2) development of a precise and convenient method for measuring volume change during phase transformation and thermal expansion coefficients; (3) development of a numerical modeling routine for calculating heat flow in cylindrical heat exchangers containing phase change materials; and (4) identification of materials that could be used to contain the metal alloys. Several eutectic alloys and ternary intermetallic phases were determined. A method employing X-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation from data obtained during one continuous experimental test. The method and apparatus are discussed and the experimental results are presented. The development of the numerical modeling method is presented and results are discussed for both salt and metal alloy phase change media.

Birchenall, C. E.↗
NASA NTRS1994

A Comparison of Metallographic Cooling Rate Methods Used in Meteorites

The primary objective of this study was to test the postulate that cooling rates acquired from metal grains in chondrites are consistent with those from iron meteorites. Both types of metal occur in some Group IAB meteorites, which are mixtures of massive metal with well-developed Widmanstatten structures and chondritic inclusions with dispersed metal grains. The grains have textures and compositions similar to chondritic metal, including negligible P. The meteorites studied show little or no sign of shock reheating and textural evidence indicates that silicates and metal were mixed before Widmanstatten patterns formed during cooling. Cooling rates were obtained by comparing measured to modeled taenite grain or lamellae dimensions and central Ni contents. Modeling entails solving diffusion equations using experimental diffusion coefficients, phase relations, and bulk or local Ni and P contents, taking into account geometry, undercooling, and impingement. There is one set of parameters for grains and another, quite different set for Widmanstatten lamellae, including a factor of 30 difference in diffusion coefficients. Yet cooling rates obtained from Widmanstatten structures and metal grains in chondritic inclusions of the same meteorite are consistent; uncertainties in the best data are +/- 10 K/Ma, equivalent to a factor of 1 +/- 0.25. This agreement implies that the data and models are correct or contain fortuitously offsetting errors, which is quite unlikely. Cooling rates range from 40 K/Ma to 70 K/Ma in IAB meteorites that contain both grains and Widmanstatten structures. Rates based on grains in Ni-poor and Ni-rich meteorites lacking Widmansatten patterns expand the range from 30 K/Ma to perhaps 200 K/Ma. Cooling rates correlate with Ni content; Ni-poor meteorites have slower rates than Ni-rich ones. Evidently, IAB meteorites were radially distributed over greater than 30km in a body with a radius less than 50km. A comparison of the available Ar ages with cooling times inferred from the cooling rates suggests that the parent body cooled more slowly after the metallographic cooling rates were established.

Herpfer, Marc A.↗
NASA NTRS1968

A note on the Kapitza resistance.

Kinetic theory model for heat transfer across liquid He 2 boundary in contact with metal, noting agreement with Kapitza thermal resistance theory

Abbe, W. J.↗
NASA NTRS1972

Fuel cells and the theory of metals.

Metal theory is used to study the role of metal catalysts in electrocatalysis, with particular reference to alkaline hydrogen-oxygen fuel cells. Use is made of a simple model, analogous to that used to interpret field emission in vacuum. Theoretical values for all the quantities in the Tafel equation are obtained in terms of bulk properties of the metal catalysts (such as free electron densities and Fermi level). The reasons why some processes are reversible (H-electrodes) and some irreversible (O-electrodes) are identified. Selection rules for desirable properties of catalytic materials are established.

Bocciarelli, C. V.↗
NASA NTRS1977

An analysis of the Wheeler method for measuring the radiating efficiency of antennas

A model problem is formulated to evaluate the limitations imposed by the assumptions in the Wheeler or cap method for measuring the radiating efficiency of antennas. The antenna in the model is a circular loop and the radiation shield is a spherical metal shell. Calculated values of the actual efficiency of the antenna and the efficiency that would be measured using the Wheeler method are compared to determine the accuracy of the method and set guidelines for its application.

Smith, G. S.↗
NASA NTRS1977

Static aerodynamic characteristics of a single-stage-to-orbit vehicle with low planform loading at Mach numbers from 0.3 to 4.63

Transonic pressure and wind tunnel studies were performed to determine the longitudinal and lateral aerodynamic characteristics of a single-stage-to-orbit vehicle which utilizes an all metallic, hot structure, thermal protection system resulting in low planform loading. The model was tested over a Mach number range from 0.3 to 4.63 for angles of attack from -4 deg to 32 deg at both 0 deg and 5 deg sideslip.

Freeman, D. C., Jr.↗
NASA NTRS1978

Lunar sample analysis

Flameless atomic abosrption, X-ray photoemission spectroscopy, ferromagnetic resonance, scanning electron microscopy, and Moessbauer spectroscopy were used to investigate the evolution of the lunar regolith, the transport of volatile trace metals, and the surface composition of lunar samples. The development of a model for lunar volcanic eruptions is also discussed.

Housley, R. M.↗