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At least 991 records · Page 55

Aerodynamic performance of a 1.20-pressure ratio fan stage designed for low noise

The aerodynamic design and the overall blade element performance of a 51 centimeter diameter fan stage is presented. The stage was designed to minimize the noise generated by rotor stator interactions. The design pressure ratio was 1.20 at a flow of 30.6 kilograms per second and a rotor blade tip speed of 228.6 meters per second. At design speed the rotor peak efficiency was 0.935. The peak efficiency of the stage, however, was 0.824. The radial distribution of rotor performance parameters at peak efficiency and design speed indicated excellent agreement with design values.

Lewis, G. W., Jr.↗

Effects of long-chord acoustically treated stator vanes on fan noise. 2: Effect of acoustical treatment

A set of long chord stator vanes was designed to replace the vanes in an existing fan stage. The long chord stator vanes consisted of a turning section and axial extension pieces, all of which incorporated acoustic damping material. The long chord stator vanes were tested in two lengths, with the long version giving more noise reduction than the short, primarily because of the additional lining material. The noise reduction achieved with the acoustically treated long chord stator vanes was compared with the reduction achieved by an acoustically treated exhaust splitter. The long chord stator was at least as good as the splitter as a method for incorporating acoustic lining material. In addition, comparing an acoustic three ring inlet and an acoustic wall-only inlet discloses that the wall-only inlet could be used in an engine where the noise reduction requirements are not too stringent.

Dittmar, J. H.↗

Reduction of noise from a fan stage for a turbofan engine by use of long-chord acoustically-treated stator vanes

A set of acoustically-treated long-chord vanes was designed to replace the vanes in an existing fan stage to investigate the noise reduction possibilities of both increased stator chord length and this method of incorporating acoustic damping material. The vanes were tested with both active and inactive acoustic surfaces. The inactive tests showed significant broadband noise effects with noise reductions in the middle to high frequencies and an increase at low frequencies. No reduction in blade passage tone was observed, but decreases in the overtones were observed. The tests with the active acoustic treatment showed large noise reductions over a wide frequency range.

Dittmar, J. H.↗

Improved impact-resistant boron/aluminum composites for use as turbine engine fan blades

Thin-sheet Charpy and Izod impact tests and standard full-size Charpy impact tests were conducted on unidirectional and angleply composites containing 4, 5.6 and 8 mil boron in 1100, 2024, 5052 and 6061 Al matrices. Impact failure modes of B/Al are proposed to describe the mechanisms involved and to provide insight for maximizing impact resistance. The impact strength of B/Al was significantly increased by proper selection of materials and processing. The use of more ductile matrices and larger diameter boron fibers gave the highest impact strengths by allowing matrix shear deformation and multiple fiber breakage. Pendulum impact test results of improved B/Al were higher than notched titanium and indicate sufficient foreign object damage protection to warrant consideration of B/Al for application to fan blades in aircraft gas turbine engines.

Mcdanels, D. L.↗

Vibration characteristics of composite fan blades and comparison with measured data

The vibration characteristics of a composite fan blade for high-tip-speed applications were determined theoretically and the results compared with measured data. The theoretical results were obtained using a computerized capability consisting of NASTRAN coupled with composite mechanics by way of pre- and postprocessors. The predicted vibration frequencies and mode shapes were in reasonable agreement with the measured data. Theoretical results showed that different laminate configurations from the same composite system had only small effects on the blade frequency. However, the use of adhesively bonded titanium/beryllium laminar composites may improve considerably the blade vibration characteristics.

Chamis, C. C.↗

Noise reduction from the redesign of a fan stage to minimize stator lift fluctuations

An existing fan stage, redesigned to reduce stator lift fluctuations, was acoustically tested for reduced noise generation. The lift fluctuations on the stator were reduced by increasing the stator chord, adjusting incidence angles, and by adjusting the rotor velocity diagrams. The experiments showed significantly reduced broadband noise levels in the middle to high frequencies. Blade passage tone power was not reduced, but decreases in the harmonics were observed. Aerodynamic improvements in both performance and efficiency were obtained.

Dittmar, J. H.↗

Performance of 1.15-pressure-ratio fan stage at several rotor blade setting angles with reverse flow

A 51 cm diameter low pressure ratio fan stage was tested in reverse flow. Survey flow data were taken over the range of rotative speed from 50 percent to 100 percent design speed at several rotor blade setting angles through both flat and feather pitch. Normal flow design values of pressure ratio and weight flow were 1.15 and 29.9 kg/sec with a rotor tip speed of 243.8 m/sec. The maximum thrust in reverse flow was 52.5 percent of design thrust in normal flow.

Kovich, G.↗

Simulation of Flight-Type Engine Fan Noise in the NASA-Lewis 9X15 Anechoic Wind Tunnel

Flight type noise as contrasted to the usual ground static test noise exhibits substantial reductions in the time unsteadiness of tone noise, and in the mean level of tones calculated to be nonpropagating or cut-off. A model fan designed with cuttoff of the fundamental tone was acoustically tested in the anechoic wind tunnel under both static and tunnel flow conditions. The properties that characterize flight type noise were progressively simulated with increasing tunnel flow. The distinctly lobed directivity pattern of propagating rotor/stator interaction modes was also observed. Excess noise attributed to the ingestion of the flow disturbances that prevail near most static test facilities is substantially reduced with tunnel flow.

Heidmann, M. F.↗

Cold-air performance of a tip turbine designed to drive a lift fan. 1: Baseline performance

Full admission baseline performance was obtained for a 0.4 linear scale of the LF460 lift fan turbine over a range of speeds and pressure ratios without leakage air. These cold-air tests covered a range of speeds from 40 to 140 percent of design equivalent speed and a range of scroll inlet to diffuser exit static pressure ratios from 2.0 to 4.2. Results are presented in terms of specific work, torque, mass flow, efficiency, and total pressure drop.

Haas, J. E.↗

Further studies of static to flight effects on fan tone noise using inlet distortion control for source identification

Current experimental investigations have linked static inflow distortion phenomena such as the ground vortex, atmospheric turbulence, and teststand structure interference to the generation of fan tone noise at the blade passing frequency. Since such distortions do not exist in flight, it is important to remove them from the static test environment and thereby improve the static-to-flight tone-noise correlation. In the course of providing evidence for this position, a recent investigation used a distortion control inlet with a modern day turbofan engine to assess atmospheric turbulence effects. Although the initial results were encouraging, they were incomplete. The present investigation continues this work and shows more completely the effect of atmospheric turbulence on tone-noise generation. Further, use is made of the distortion control inlet to identify other competing tone-noise sources in the test engine such as a rotor-core stator interaction which was confirmed by engine modifications.

Hodder, B. K.↗

Effects of tip clearance on overall performance of transonic fan stage with and without casing treatment

The overall performance of a transonic fan stage is presented for various tip clearances, with and without casing treatment. The stage was tested with a solid casing, and with open skewed slots and closed skewed slots in the casing over the rotor blade tips. Four nominal nonrotating rotor blade tip clearances from 0.061 to 0.178 centimeter were used. For all three casings, the pressure ratio and efficiency decreased with increasing tip clearance. The stall margin for a given casing also decreased with increasing clearance. At design speed and a given tip clearance, the highest stall margin was obtained with the open-slot casing, and the lowest stall margin was obtained with the solid casing.

Moore, R. D.↗

Cold air performance of a tip turbine designed to drive a lift fan. 2: Partial admission

Partial admission performance was obtained for a 0.4 linear scale version of the LF460 lift fan turbine over a range of speed from 40 to 140 percent of design equivalent speed and a range of scroll inlet total to diffuser exit static pressure ratio from 2.2 to 5.0. The investigation was conducted in two parts, with each part using a different side of the turbine scroll to simulate loss of a gas generator. Each side had an arc of admission of 180. Results are presented in terms of specific work, torque, mass flow, and efficiency.

Haas, J. E.↗

Effect of casing treatment of overall performance of axial-flow transonic fan stage with pressure ratio of 1.75 and tip solidity of 1.5

The effect of a number of casing treatments on the overall performance of a 1.75-pressure-ratio, 423-m/sec-tip-speed fan stage was evaluated. The skewed slot configuration with short-open slots over the midportion of the rotor had a stall margin of 23.5 percent, while the solid casing had a stall margin of 15.0 percent. The skewed slot configuration with long open slots extending ahead of and over portion of rotor displaced the stall line to the lowest flow at all speeds tested. At design speed, the peak efficiency for the long, forward open slots was 1 point less than that for the short midopen slots and 3 points less than that for the solid casing.

Osborn, W. M.↗

Performance of low-pressure-ratio fan stage at two off-design blade setting angles

The overall and blade-element performance of a low pressure ratio, low tip speed fan stage at design speed is presented for tow off-design rotor blade angle settings. The rotor design tip speed is 243.8 m/sec and weight flow per unit annulus area is 175.8 kg/sec. Design weight flow and pressure ratio are 29.9 kg/sec and 1.151, respectively.

Kovich, G.↗

Ultra high tip speed (670.6 m/sec) fan stage with composite rotor: Aerodynamic and mechanical design

A highly loaded, single-stage compressor having a tip speed of 670.6 m/sec was designed for the purpose of investigating very high tip speeds and high aerodynamic loadings to obtain high stage pressure ratios at acceptable levels of efficiency. The design pressure ratio is 2.8 at an adiabatic efficiency of 84.4%. Corrected design flow is 83.4 kg/sec; corrected design speed is 15,200 rpm; and rotor inlet tip diameter is 0.853 m. The rotor uses multiple-circular-arc airfoils from 0 to 15% span, precompression airfoils assuming single, strong oblique shocks from 21 to 43% span, and precompression airfoils assuming multiple oblique shocks from 52% span to the tip. Because of the high tip speeds, the rotor blades are designed to be fabricated of composite materials. Two composite materials were investigated: Courtaulds HTS graphite fiber in a Kerimid 601 polyimide matrix and the same fibers in a PMR polyimide matrix. In addition to providing a description of the aerodynamic and mechanical design of the 670.0 m/sec fan, discussion is presented of the results of structural tests of blades fabricated with both types of matrices.

Halle, J. E.↗

Noise of fan designed to reduce stator lift fluctuations

An existing fan stage was redesigned to reduce stator lift fluctuations and was acoustically tested at three nozzle sizes for reduced noise generation. The lift fluctuations on the stator were reduced by increasing the stator cord, adjusting incidence angles, and adjusting the rotor velocity diagrams. Broadband noise levels were signficantly reduced in the middle to high frequencies. Blade passage tone sound power was not lessened, but decreases in the harmonics were observed. Aerodynamic improvements in both performance and efficiency were obtained.

Dittmar, J. H.↗

Boron/aluminum fan blades for SCAR engines

Processing procedures were developed to enhance boron/aluminum bond behavior and foreign object damage (FOD) tolerance. Design and analysis indicated that the J101 Stage 1 fan blade meets the required frequencies without a midspan shroud. The fabricability of full size J101 blades was assessed, while six blades were fabricated and finished machined.

Stabrylla, R. G.↗

Low speed aerodynamic characteristics of a vectored thrust V/STOL transport with two lift/cruise fans

A wind tunnel test was conducted to obtain power on low speed characteristics of a twin fan vectored thrust V/STOL transport aircraft. Longitudinal, as well as some lateral directional data, were analyzed. Hover, STOL, and conventional flight modes were investigated. Determination of STOL characteristics, hover characteristics, roll control effectiveness and aircraft attitude were evaluated. The study also included various means to improve the lifting capability of the aircraft such as by application of fuselage strakes, exhaust vanes capable of shifting the thrust vector aft, and external flap blowing for STOL performance.

Renselaer, D. J.↗