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At least 991 records · Page 55

The Role of Ceramics and Ceramic Matrix Composites in NASA's Advanced Space Propulsion Programs

In recent years, NASA has embarked on several new and exciting efforts in the exploration and use of space. The successful accomplishment of many planned missions and projects is dependent upon the development and deployment of previously unproven propulsion systems. Key to many of the propulsion systems is the use of structural ceramics and ceramic matrix composites. In spite of their promise, a number of programmatic and technical hurdles remain before the potential of ceramic materials can be realized. A programmatic environment which focuses on relatively short term hardware demonstration programs precludes traditional longer term material's development efforts. The challenge oftentimes becomes one of engineering ceramics into proposed missions. This is dependent upon a fundamental understanding of processing, degradation and design issues unique to space vehicle design and operations. A review of the general missions and benefits of utilizing ceramics and ceramic matrix composites will be presented. The design parameters and operating conditions will be presented for both specific missions/vehicles and classes of components. Key technical challenges and opportunities are identified along with suggested paths for addressing them.

Eckel, Andrew J.↗

The Role of Ceramics and Ceramic Matrix Composites in NASA's Advanced Space Propulsion Programs

In recent years, NASA has embarked on several new and exciting efforts in the exploration and use of space. The successful accomplishment of many planned missions and projects is dependent upon the development and deployment of previously unproven propulsion systems. Key to many of the propulsion systems is the use of structural ceramics and ceramic matrix composites. In spite of their promise, a number of programmatic and technical hurdles remain before the potential of ceramic materials can be realized. A programmatic environment which focuses on relatively short term hardware demonstration programs precludes traditional longer term material's development efforts. The challenge oftentimes becomes one of engineering ceramics into proposed missions. This is dependent upon a fundamental understanding of processing, degradation and design issues unique to space vehicle design and operations. A review of the general missions and benefits of utilizing ceramics and ceramic matrix composites will be presented. The design parameters and operating conditions will be presented for both specific missions/vehicles and classes of components. Key technical challenges and opportunities are identified along with suggested paths for addressing them.

Eckel, Andrew J.↗

Spin-Stabilized Microsatellites with Solar Concentrators

A document proposes the development of spin-stabilized microsatellites powered by solar photovoltaic cells aided by solar concentrators. Each such satellite would have a cylindrical or other axisymmetric main body with solar cells mounted in a circumferential belt-like array on its exterior surface. The solar concentrator would be a halo-like outrigger cylindrical Fresnel lens array that would be deployed from and would surround the main body, connected to the main body via spokes or similar structural members. The spacecraft would be oriented with its axis of symmetry perpendicular to the line of sight to the Sun and would be set into rotation about this axis. In effect, the solar cells and concentrator would be oriented and rotated in a "rotisserie" mode, making it possible to take advantage of the concentration of solar light while preventing localized overheating of the solar cells. In addition, the mechanical stabilization inherently afforded by the rotation could be exploited as a means of passive attitude control or, at least, of reducing the requirement for active attitude control.

Timmerman, Paul↗

Probabilistic Round Trip Contamination Analysis of a Mars Sample Acquisition and Handling Process Using Markovian Decompositions

A method for evaluating the probability of a Viable Earth Microorganism (VEM) contaminating a sample during the sample acquisition and handling (SAH) process of a potential future Mars Sample Return mission is developed. A scenario where multiple core samples would be acquired using a rotary percussive coring tool, deployed from an arm on a MER class rover is analyzed. The analysis is conducted in a structured way by decomposing sample acquisition and handling process into a series of discrete time steps, and breaking the physical system into a set of relevant components. At each discrete time step, two key functions are defined: The probability of a VEM being released from each component, and the transport matrix, which represents the probability of VEM transport from one component to another. By defining the expected the number of VEMs on each component at the start of the sampling process, these decompositions allow the expected number of VEMs on each component at each sampling step to be represented as a Markov chain. This formalism provides a rigorous mathematical framework in which to analyze the probability of a VEM entering the sample chain, as well as making the analysis tractable by breaking the process down into small analyzable steps.

Hudson, Nicolas↗

Alignment and Testing of Critical Interface Fixtures for the James Webb Space Telescope

NASA's James Webb Space Telescope (JWST) is a 6.6m diameter, segmented, deployable telescope for cryogenic IR space astronomy. The JWST Observatory architecture includes the Primary Mirror Backplane Support Structure (PMBSS) and Integrated Science Instrument Module (ISIM) Electronics Compartment (IEC) which is designed to integrate to the spacecraft bus via six cup/cone interfaces. Prior to integration to the spacecraft bus the JWST observatory must undergo environmental testing, handling, and transportation. Multiple fixtures were developed to support these tasks including the vibration fixture and handling and integration fixture (HIF). This work reports on the development of the nominal alignment of the six interfaces and metrology operations performed for the JWST observatory to safely integrate them for successful environmental testing.

technology development↗

Alignment and Testing of Critical Interface Fixtures for the James Webb Space Telescope

NASAs James Webb Space Telescope (JWST) is a 6.6m diameter, segmented, deployable telescope for cryogenic IR space astronomy. The JWST Observatory architecture includes the Primary Mirror Backplane Support Structure (PMBSS) and Integrated Science Instrument Module (ISIM) Electronics Compartment (IEC) which is designed to integrate to the spacecraft bus via six cupcone interfaces. Prior to integration to the spacecraft bus the JWST observatory must undergo environmental testing, handling, and transportation. Multiple fixtures were developed to support these tasks including the vibration fixture and handling and integration fixture (HIF). This work reports on the development of the nominal alignment of the six interfaces and metrology operations performed for the JWST observatory to safely integrate them for successful environmental testing.

instrument development↗

Fabrication of the HIAD Large-Scale Demonstration Assembly and Upcoming Mission Applications

Over a decade of work has been conducted in the development of NASAs Hypersonic Inflatable Aerodynamic Decelerator (HIAD) technology. This effort has included multiple ground test campaigns and flight tests culminating in the HIAD projects second generation (Gen-2) deployable aeroshell system and associated analytical tools. NASAs HIAD project team has developed, fabricated, and tested inflatable structures (IS) integrated with flexible thermal protection system (F-TPS), ranging in diameters from 3-6m, with cone angles of 60 and 70 deg.In 2015, United Launch Alliance (ULA) announced that they will use a HIAD (10-12m) as part of their Sensible, Modular, Autonomous Return Technology (SMART) for their upcoming Vulcan rocket. ULA expects SMART reusability, coupled with other advancements for Vulcan, will substantially reduce the cost of access to space. The first booster engine recovery via HIAD is scheduled for 2024. To meet this near-term need, as well as future NASA applications, the HIAD team is investigating taking the technology to the 10-15m diameter scale.In the last year, many significant development and fabrication efforts have been accomplished, culminating in the construction of a large-scale inflatable structure demonstration assembly. This assembly incorporated the first three tori for a 12m Mars Human-Scale Pathfinder HIAD conceptual design that was constructed with the current state of the art material set. Numerous design trades and torus fabrication demonstrations preceded this effort. In 2016, three large-scale tori (0.61m cross-section) and six subscale tori (0.25m cross-section) were manufactured to demonstrate fabrication techniques using the newest candidate material sets. These tori were tested to evaluate durability and load capacity. This work led to the selection of the inflatable structures third generation (Gen-3) structural liner. In late 2016, the three tori required for the large-scale demonstration assembly were fabricated, and then integrated in early 2017. The design includes provisions to add the remaining four tori necessary to complete the assembly of the 12m Human-Scale Pathfinder HIAD in the event future project funding becomes available.This presentation will discuss the HIAD large-scale demonstration assembly design and fabrication per-formed in the last year including the precursor tori development and the partial-stack fabrication. Potential near-term and future 10-15m HIAD applications will also be discussed.

Swanson, G. T.↗

Fabrication of the HIAD Large-Scale Demonstration Assembly

Over a decade of work has been conducted in the development of NASA's Hypersonic Inflatable Aerodynamic Decelerator (HIAD) technology. This effort has included multiple ground test campaigns and flight tests culminating in the HIAD projects second generation (Gen-2) deployable aeroshell system and associated analytical tools. NASAs HIAD project team has developed, fabricated, and tested inflatable structures (IS) integrated with flexible thermal protection system (F-TPS), ranging in diameters from 3-6m, with cone angles of 60 and 70 deg.In 2015, United Launch Alliance (ULA) announced that they will use a HIAD (10-12m) as part of their Sensible, Modular, Autonomous Return Technology (SMART) for their upcoming Vulcan rocket. ULA expects SMART reusability, coupled with other advancements for Vulcan, will substantially reduce the cost of access to space. The first booster engine recovery via HIAD is scheduled for 2024. To meet this near-term need, as well as future NASA applications, the HIAD team is investigating taking the technology to the 10-15m diameter scale. In the last year, many significant development and fabrication efforts have been accomplished, culminating in the construction of a large-scale inflatable structure demonstration assembly. This assembly incorporated the first three tori for a 12m Mars Human-Scale Pathfinder HIAD conceptual design that was constructed with the current state of the art material set. Numerous design trades and torus fabrication demonstrations preceded this effort. In 2016, three large-scale tori (0.61m cross-section) and six subscale tori (0.25m cross-section) were manufactured to demonstrate fabrication techniques using the newest candidate material sets. These tori were tested to evaluate durability and load capacity. This work led to the selection of the inflatable structures third generation (Gen-3) structural liner. In late 2016, the three tori required for the large-scale demonstration assembly were fabricated, and then integrated in early 2017. The design includes provisions to add the remaining four tori necessary to complete the assembly of the 12m Human-Scale Pathfinder HIAD in the event future project funding becomes available.This presentation will discuss the HIAD large-scale demonstration assembly design and fabrication per-formed in the last year including the precursor tori development and the partial-stack fabrication. Potential near-term and future 10-15m HIAD applications will also be discussed.

Swanson, G. T.↗

Equuleus Launch Window Analysis and Mission Design

This paper presents the trajectory design process for EQUULEUS, a 6U CubeSat developed by JAXA and the University of Tokyo that is scheduled to launch as a piggyback of NASA’s Artemis 1. After separation from the upper stage of the Space Launch System, EQUULEUS will maneuver along a low-energy transfer to an Earth–Moon quasi-rectilinear halo orbit in 1-to-4 resonance with the lunar synodic period. As a secondary payload, the trajectory of EQUULEUS needs to be compatible with the requirements of the primary mission, but also robust against disturbances and potential changes in the deployment state. Realistic initial conditions spanning two years of potential launch windows are processed and the solution structure for optimal lunar transfers is analyzed. A host of candidate solutions is presented, compatibly with the fuel and power limitations of EQUULEUS. The global understanding of the solution space is shown to be insightful for the design of robust trajectories for limited control-authority spacecraft.

Kawakatsu, Yasuhiro↗

Low-Earth Flight Test of an Inflatable Decelerator (LOFTID) Aeroshell Flight Performance

On November 10, 2022, NASA launched the Low-earth Orbit Flight Test of an Inflatable Decelerator (LOFTID) vehicle as a secondary payload mounted inside the launch vehicle adaptor on an Atlas V 401 out of the Vandenburg Space Force Base (VSFB). The primary payload, Joint Polar Satellite System-2 (JPSS-2), was delivered successfully to a sun synchronous trajectory shortly after launch, at which point the Centaur upper stage performed a burn to de-orbit the system. Once on the desired trajectory to enter the atmosphere the top of the payload adaptor was ejected to expose the LOFTID vehicle, then the LOFTID aeroshell, a Hypersonic Inflatable Aerodynamic Decelerator (HIAD), was deployed and inflated without issue. The Centaur pointed the LOFTID to the desired attitude to enter the atmosphere, spun the assembly to three rpm, separated the reentry vehicle, and finally performed a collision avoidance maneuver to prevent the Centaur from re-contacting the LOFTID after atmospheric entry. The LOFTID vehicle maintained the design attitude and spin rate from separation to atmospheric entry, roughly 30 minutes, demonstrating the aeroshell did not experience any energy damping from inflatable structure flexibility. The LOFTID vehicle entered the atmosphere over Alaska at >8km/sec and decelerated as designed demonstrating stable flight from hypersonic entry through subsonic parachute deployment. On-board visible light cameras captured the reactions of the heatshield through all phases of flight and co-located infrared light cameras captured the temperature distribution of the aft side of the heat shield anchored to a distribution of thermocouples on the inflatable structure (IS) in the field of view. Thermocouples were also embedded in the forward side of the aeroshell both in the Flexible Thermal Protection System (FTPS) as well as the IS. This presentation will discuss aeroshell response to the atmospheric entry. The visible light cameras captured mechanical response of the IS to the loads applied in the different phases of entry. Events seen on the visible light cameras correlate with the response of the load cell pins on webbing elements that attach the aeroshell to the centerbody structure. Thermocouple data captured verifies the aerothermal response of the aeroshell was in-kind with pre-flight analysis predictions although some-what lower in most locations. This data will allow the improvement of the aeroshell modeling tools predictive capability. Post-flight inspection of the aeroshell after splash down and ocean recovery shows that all the aeroshell materials and manufacturing techniques developed over the past 15 years of HIAD technology development performed as de-signed at large scale, a scale which cannot be replicated in ground test facilities. The HIAD supported the LOFTID vehicle high in the water after touching down under parachute and maintained buoyancy and integrity for the hour it took to position the recovery vessel near the LOFTID after splash down. There was no indication the HIAD would have experienced an issue maintaining buoyancy for many more hours after water impact as the component maintained adequate inflation pressure more than 12 hours after water extraction with no additional inflation gas in tanks, as the inflation gas remaining in the tank was vented prior to impact. The LOFTID aeroshell was an unqualified success and has opened up opportunities for commercial application.

LOFTID Aeroshell Flight Performance↗

Atmospheric thermal structure during a winter anomaly absorption event

Temperature and wind profiles between 60 and 90 km were obtained during an anomalous wintertime absorption event. Data were collected by passive inflatable falling spheres deployed from meteorological rockets. The enhanced radio wave absorption is apparently associated with a well-defined mesopause near 84 km and a large inversion near 68 km; these readings suggest that both phenomena have been displaced to a level about 5 km lower than normal. In addition, colder than normal temperatures are recorded in the 55 to 72 km range during the anomalous conditions. The possible relationship between this change in the mesospheric temperature structure and the anomalous absorption and atmospheric radiative characteristics is discussed.

Olsen, R. O.↗

Shuttle-launch triangular space station

A triangular space station deployable in orbit is described. The framework is comprized of three trusses, formed of a pair of generally planar faces consistine of foldable struts. The struts expand and lock into rigid structural engagement forming a repetition of equilater triangles and nonfolding diagonal struts interconnecting the two faces. The struts are joined together by node fittings. The framework can be packaged into a size and configuration transportable by a space shuttle. When deployed, the framework provides a large work/construction area and ample planar surface area for solar panels and thermal radiators. A plurity of modules are secured to the framework and then joined by tunnels to make an interconnected modular display. Thruster units for the space station orientation and altitude maintenance are provided.

Schneider, W. C.↗

Low-Thrust Trajectory Design for a Cislunar CubeSat Leveraging Structures from the Bicircular Restricted Four-Body Problem

The upcoming Lunar IceCube (LIC) mission will deliver a 6U CubeSat to a low lunar orbit via a ride-share opportunity during NASAs Artemis 1 mission. This presents a challenging trajectory design scenario, as the vast change in energy required to transfer from the initial deployment state to the destination orbit is compounded by the limitations of the LICs low-thrust engine. This investigation addresses these challenges by developing a trajectory design framework that utilizes dynamical structures available in the Bicircular Restricted Four-Body Problem (BCR4BP) along with a robust direct collocation algorithm. Maps are created that expedite the selection of invariant manifold paths from a periodic staging orbit in the BCR4BP that offer favorable connections between the LIC transfer phases. Initial guesses assembled from these maps are passed to a direct collocation algorithm that corrects them in the BCR4BP while including the variable low-thrust acceleration of the spacecraft engine. Results indicate that the ordered motion provided by the BCR4BP and the robustness of direct collocation combine to offer an efficient and adaptable framework for designing a baseline trajectory for the LIC mission.

Pritchett, Robert↗

Low-Thrust Trajectory Design for A Cislunar CubeSat Leveraging Structures from the Bicircular Restricted Four-Body Problem

The upcoming Lunar IceCube (LIC) mission will deliver a 6U CubeSat to a low lunar orbit via a ride-share opportunity during NASAs Artemis 1 mission. This presents a challenging trajectory design scenario, as the vast change in energy required to transfer from the initial deployment state to the destination orbit is compounded by the limitations of the LICs low-thrust engine. This investigation addresses these challenges by developing a trajectory design framework that utilizes dynamical structures available in the Bicircular Restricted Four-Body Problem (BCR4BP) along with a robust direct collocation algorithm. Maps are created that expedite the selection of invariant manifold paths from a periodic staging orbit in the BCR4BP that offer favorable connections between the LIC transfer phases. Initial guesses assembled from these maps are passed to a direct collocation algorithm that corrects them in the BCR4BP while including the variable low-thrust acceleration of the spacecraft engine. Results indicate that the ordered motion provided by the BCR4BP and the robustness of direct collocation combine to offer an efficient and adaptable framework for designing a baseline trajectory for the LIC mission.

Pritchett, Robert↗

Stiffening of the ACES deployable space boom

The purpose of this design project was to design an active planar stiffening device for the existing ACES (Acoustic Containerless Experiment System) structure. the ACES structure was modeled using simple beam theory. Various concepts were generated about how the stiffening device should be configured in order to perform at an optimum level. The optimum configuration was selected to be a single set of spreaders located approximately 63% of the distance down the beam. Actuation was to be provided by a DC electric motor. From the test results, the design group was able to draw conclusions and make recommendations about the utility of further research into this area.

Sidwell, Vince↗

Self-Inflatable/Self-Rigidizable Reflectarray Antenna

A report describes recent progress in a continuing effort to develop large reflectarray antennas to be deployed in space. Major underlying concepts were reported in two prior NASA Tech Briefs articles: Inflatable Reflectarray Antennas (NPO- 20433), Vol. 23, No. 10 (October 1999), page 50 and Tape-Spring Reinforcements for Inflatable Structural Tubes (NPO-20615), Vol. 24, No. 7 (July 2000), page 58. To recapitulate: An antenna as proposed would include a reflectarray membrane stretched flat on a frame of multiple tubular booms that would be deployed by inflation. The instant report discusses design concepts and relevant basic mechanical principles. Among the concepts are alternative configurations of booms for holding the reflectarray membrane and its radio-frequency feed horn and the use of catenaries and constant-force springs to stretch the reflectarray membrane on the frame at the required tension. Some emphasis is placed on the need to keep the deployed frame rigid without depending on maintenance of inflation in the presence of impinging micrometeors that could cause leaks: for this purpose, the booms could be made as spring-tape-reinforced aluminum laminate tubes like those described in the second-mentioned prior article.

Fang, Houfei↗

High Precision Thermal, Structural and Optical Analysis of an External Occulter Using a Common Model and the General Purpose Multi-Physics Analysis Tool Cielo

The efficient simulation of multidisciplinary thermo-opto-mechanical effects in precision deployable systems has for years been limited by numerical toolsets that do not necessarily share the same finite element basis, level of mesh discretization, data formats, or compute platforms. Cielo, a general purpose integrated modeling tool funded by the Jet Propulsion Laboratory and the Exoplanet Exploration Program, addresses shortcomings in the current state of the art via features that enable the use of a single, common model for thermal, structural and optical aberration analysis, producing results of greater accuracy, without the need for results interpolation or mapping. This paper will highlight some of these advances, and will demonstrate them within the context of detailed external occulter analyses, focusing on in-plane deformations of the petal edges for both steady-state and transient conditions, with subsequent optical performance metrics including intensity distributions at the pupil and image plane.

integrated modeling↗

Innovative Escapement-Based Mechanism for Micro-Antenna Boom Deployment

This paper presents the prototype of a tubular boom antenna developed for the Polish BRITE-PL satellite by the Space Research Center of the Polish Academy of Sciences (CBK PAN). What is unique about our work is that we developed an original type of the tubular boom antenna deployment mechanism that can be used widely as a basic solution for compact electrical antennas, booms deploying sensitive instruments, ultra-light planetary manipulators etc. The invented electromagnetic driving unit provides a dual complementary action - it adds extra energy to the driving spring, making the system more reliable, and at the same time it moderates the deployment speed acting as a kind of damper. That distinguishing feature predetermines the mechanism to be applied wherever the dynamic nature of a spring drive introducing dangerous vibrations and inducing severe local stress in the structure needs to be mitigated. Moreover, the paper reveals a product unique in Europe - a miniature beryllium bronze tubular boom free of geometry and strain defects, which is essential for stiffness and fatigue resistance. Both the deployment mechanism and the technology of tubular boom manufacturing are protected by patent rights.

Tokarz, Marta↗