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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 991 records · Page 55
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

A self-supervised robotic system for autonomous contact-based spatial mapping of semiconductor properties

Integrating robotically driven contact-based material characterization techniques into self-driving laboratories can enhance measurement quality, reliability, and throughput. While deep learning models support robust autonomy, current methods lack reliable pixel-precision positioning and require extensive labeled data. To overcome these challenges, we propose an approach for building self-supervised autonomy into contact-based robotic systems that teach the robot to follow domain expert measurement principles at high throughputs. We demonstrate the performance of this approach by autonomously driving a 4-DOF robotic probe for 24 hours to characterize semiconductor photoconductivity at 3025 uniquely predicted poses across a gradient of drop-casted perovskite film compositions, achieving throughputs of more than 125 measurements per hour. Spatially mapping photoconductivity onto each drop-casted film reveals compositional trends and regions of inhomogeneity, valuable for identifying manufacturing defects. With this self-supervised neural network–driven robotic system, we enable high-precision and reliable automation of contact-based characterization techniques at high throughputs, thereby allowing measurement of previously inaccessible yet important semiconductor properties for self-driving laboratories.

Science & Technology - Other Topics↗
DOE OSTI2016

On a two-layer Si{sub 3}N{sub 4}/SiO{sub 2} dielectric mask for low-resistance ohmic contacts to AlGaN/GaN HEMTs

The fabrication of a two-layer Si{sub 3}N{sub 4}/SiO{sub 2} dielectric mask and features of its application in the technology of non-fired epitaxially grown ohmic contacts for high-power HEMTs on AlGaN/GaN heterostructures are described. The proposed Si{sub 3}N{sub 4}/SiO{sub 2} mask allows the selective epitaxial growth of heavily doped ohmic contacts by nitride molecular-beam epitaxy and the fabrication of non-fired ohmic contacts with a resistance of 0.15–0.2 Ω mm and a smooth surface and edge morphology.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Investigation of the electrical conduction mechanisms in P-type amorphous germanium electrical contacts for germanium detectors in searching for rare-event physics

For the first time, electrical conduction mechanisms in the disordered material system is experimentally studied for p-type amorphous germanium (a-Ge) used for high-purity Ge detector contacts. The localization length and the hopping parameters in a-Ge are determined using the surface leakage current measured from three high-purity planar Ge detectors. The temperature dependent hopping distance and hopping energy are obtained for a-Ge fabricated as the electrical contact materials for high-purity Ge planar detectors. As a result, we find that the hopping energy in a-Ge increases as temperature increases while the hopping distance in a-Ge decreases as temperature increases. The localization length of a-Ge is on the order of 2.13$^{-0.05}_{+0.07}$A° to 5.07$^{0.83}_{+2.58}$A°,depending on the density of states near the Fermi energy level within bandgap. Using these parameters, we predict that the surface leakage current from a Ge detector with a-Ge contacts can be much smaller than one yocto amp (yA) at helium temperature, suitable for rare-event physics searches.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2025

Porous Interlayers that Getter Surface-Segregating Species for Improved Silver Wetting, Adhesion, and Electrical Contact on Stainless Steel SOFC Components

Here, porous nickel interlayers or porous platinum interlayers were shown to promote the wetting, spreading, and adhesion of silver on alumina-forming ferritic stainless steel (AFFSS) and chromia-forming ferritic stainless steel (CFFSS). These interlayers resulted in dense, crack-free AFFSS|Ag-Ni|CFFSS and AFFSS|Ag-Pt|CFFSS braze joints that, after 300 h in 650 °C air, displayed shear strengths up to 70 MPa similar to, or larger than, those of AFFSS|Ag-CuO|CFFSS or AFFSS|Ag|CFFSS joints subjected to identical treatment. Similarly, after exposure to 25 cycles of (50 switches between) 12 h of 650 °C air and 12 h of 650 °C 4%H 2 –96%N 2 , AFFSS|Ag-Ni|CFFSS and AFFSS|Ag-Pt|CFFSS braze joints displayed shear strengths significantly larger than those of AFFSS|Ag-CuO|CFFSS or AFFSS|Ag|CFFSS joints subjected to identical treatment. In addition, nickel and platinum were found to chemically getter surface-segregating steel constituents, particularly Al from the AFFSS. As a result, Ag-Ni and Ag-Pt electrical contact resistances on AFFSS and CFFSS substrates were several orders of magnitude lower than those of conventional Ag-CuO reactive air brazes or Heraeus C8710 Ag contact pastes. Together, these results suggest that Ag-Pt and especially Ag-Ni may be useful for the fabrication of durable joints, seals, and/or electrical contacts in electrical/electrochemical devices exposed to high temperatures and/or variable oxygen partial pressure environments.

36 MATERIALS SCIENCE↗
DOE OSTI2019

An elastoplastic finite element study of cylindrical plane-strain contact for steel/steel and Inconel 617/Incoloy 800H undergoing unidirectional sliding

The current work employs a two-dimensional plane strain finite element analysis to investigate the unidirectional sliding contact between a deformable half-cylinder and a deformable flat block. The unidirectional sliding is governed by a displacement-controlled action where the materials of the two contacting bodies are first set to identical steels at 20 ℃ and then to Inconel 617 and Incoloy 800H at 800 ℃. First, a normal interference (indentation) is applied, which is followed by unidirectional sliding. The von Mises stress distribution, plastic strain distribution, junction growth, normal force, tangential force, effective coefficient of friction, and scars on the surface of the block are obtained during the sliding motion. The leading edge of the contacting area and the bulk material under the leading edge experience large von Mises stresses. The large plastic strain is found on the surface of the block, and forms a “pocket” shape under the surface. The junction growth is also investigated, showing the direction of the growth is in the same direction of the tangential force that the weaker material experiences. The forces and the effective coefficient of friction are found to stabilize after a certain sliding distance, and the effective coefficient of friction converges to the coefficient of friction used in the model. Pileup is found on the surface of the block after a sufficient unidirectional sliding distance.

Yang, Huaidong↗
DOE OSTI2013

Structures of Coxsackievirus, Rhinovirus, and Poliovirus Polymerase Elongation Complexes Solved by Engineering RNA Mediated Crystal Contacts

RNA-dependent RNA polymerases play a vital role in the growth of RNA viruses where they are responsible for genome replication, but do so with rather low fidelity that allows for the rapid adaptation to different host cell environments. These polymerases are also a target for antiviral drug development. However, both drug discovery efforts and our understanding of fidelity determinants have been hampered by a lack of detailed structural information about functional polymerase-RNA complexes and the structural changes that take place during the elongation cycle. Many of the molecular details associated with nucleotide selection and catalysis were revealed in our recent structure of the poliovirus polymerase-RNA complex solved by first purifying and then crystallizing stalled elongation complexes. In the work presented here we extend that basic methodology to determine nine new structures of poliovirus, coxsackievirus, and rhinovirus elongation complexes at 2.2–2.9 Å resolution. The structures highlight conserved features of picornaviral polymerases and the interactions they make with the template and product RNA strands, including a tight grip on eight base-pairs of the nascent duplex, a fully prepositioned templating nucleotide, and a conserved binding pocket for the +2 position template strand base. At the active site we see a pre-bound magnesium ion and there is conservation of a non-standard backbone conformation of the template strand in an interaction that may aid in triggering RNA translocation via contact with the conserved polymerase motif B. Moreover, by engineering plasticity into RNA-RNA contacts, we obtain crystal forms that are capable of multiple rounds of in-crystal catalysis and RNA translocation. Together, the data demonstrate that engineering flexible RNA contacts to promote crystal lattice formation is a versatile platform that can be used to solve the structures of viral RdRP elongation complexes and their catalytic cycle intermediates.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2014

Planarized arrays of aligned, untangled multiwall carbon nanotubes with Ohmic back contacts

Vertically aligned, untangled planarized arrays of multiwall carbon nanotubes (MWNTs) with Ohmic back contacts were grown in nanopore templates on arbitrary substrates. The templates were prepared by sputter depositing Nd-doped Al films onto W-coated substrates, followed by anodization to form an aluminum oxide nanopore array. The W underlayer helps eliminate the aluminum oxide barrier that typically occurs at the nanopore bottoms by instead forming a thin WO 3 layer. The WO 3 can be selectively etched to enable electrodeposition of Co catalysts with control over the Co site density. This led to control of the site density of MWNTs grown by thermal chemical vapor deposition, with the W also serving as a back electrical contact. As a result, Ohmic contact to MWNTs was confirmed, even following ultrasonic cutting of the entire array to a uniform height.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Impact of Pressure-Dependent Interfacial Tension and Contact Angle on Capillary Heterogeneity Trapping of CO2 in Storage Aquifers

Summary Carbon dioxide (CO2) capillary trapping increases the total amount of CO2 that can be effectively immobilized in storage aquifers. This trapping, manifesting itself as accumulated CO2 columns at a continuum scale, is because of capillary threshold effects that occur below low-permeability barriers. Considering that capillary pressure is dictated by heterogeneous pore throat size, the trapped CO2 column height and associated CO2 saturation will vary spatially within a storage aquifer. This variation will be influenced by two pressure-dependent interfacial parameters—CO2/brine interfacial tension (IFT) and CO2/brine/rock contact angle. Our objective is to understand how the pressure dependence of these two parameters affects the heterogeneity of capillary trapped CO2 at a continuum scale. Our conceptual model is a 1D two-zone system with the upper zone being a flow barrier (low permeability) and the lower zone being a flow path (high permeability). The inputs to this model include microfacies-dependent capillary pressure vs. saturation curves and permeability values. The input capillary pressure curves were collected in the literature that represents carbonate microfacies (e.g., dolograinstone) in a prevalent formation in the Permian Basin. We then used the Leverett j-function to scale the capillary pressure curve for the two zones that are assigned with the same or different microfacies. During scaling, we considered the influence of pressure on both the IFT and contact angle of CO2/brine/dolomite systems. We varied the zone permeability contrast ratio from 2 to 50. We then assumed capillary gravity equilibriums and calculated the CO2 saturation buildup corresponding to various trapped CO2 column heights. The CO2 saturation buildup is defined as the CO2 saturation in the lower layer minus that in the upper one. We found that the saturation buildup can be doubled when varying pressure in a storage aquifer, after considering pressure-dependent IFT and contact angles. Thus, assuming these two parameters to be constant across such aquifers would cause large errors in the quantification of capillary trapping of CO2. The whole study demonstrates the importance of considering pressure-dependent interfacial properties in predicting the vertical distribution of capillary trapped CO2. It has important implications in developing a better understanding of leakage risks and consequent storage safety.

Engineering↗
DOE OSTI2012

Development of ZnTe:Cu Contacts for CdTe Solar Cells: Cooperative Research and Development Final Report, CRADA Number CRD-08-320

The main focus of the work at NREL was on the development of Cu-doped ZnTe contacts to CdTe solar cells in the substrate configuration. The work performed under the CRADA utilized the substrate device structure used at NREL previously. All fabrication was performed at NREL. We worked on the development of Cu-doped ZnTe as well as variety of other contacts such as Sb-doped ZnTe, CuxTe, and MoSe2.We were able to optimize the contacts to improve device parameters. The improvement was obtained primarily through increasing the open-circuit voltage, to values as high as 760 mV, leading to device efficiencies of 7%.

14 SOLAR ENERGY↗
DOE OSTI2012

Electrothermal Phenomena in Zinc Oxide Nanowires and Contacts

Heat generation along nanowires and near their electrical contacts influences the feasibility of energy conversion devices. This work presents ZnO nanowire electrical resistivity data and models electrothermal transport accounting for heat generation at metal-semiconductor contacts, axial thermal conduction, and substrate heat losses. The current-voltage relationships and electron microscopy indicate sample degradation is caused by the interplay of heat generation at contacts and within the nanowire volume. The model is used to interpret literature data for Si, GaN, and ZnO nanowires. This work assists with electrothermal nanowire measurements and highlights practical implications of utilizing solution-synthesized nanowires. The work was conducted at Stanford University from 2010-2 through a Sandia Campus Executive Fellowship awarded to PhD candidate Saniya LeBlanc.

LeBlanc, Saniya A.↗
DOE OSTI2014

Mechanical contact by constraints and split-based preconditioning

An accurate implementation of glued mechanical contact was developed in MOOSE based on its Constraint system. This approach results in a superior convergence of elastic structure problems, in particular in BISON. Adaptation of this technique to frictionless and frictional contact models is under way. Additionally, the improved convergence of elastic problems results from the application of the split-based preconditioners to constraint-based systems. This yields a substantial increase in the robustness of elastic solvers when the number of nodes in contact is increased and/or the mesh is refined.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2013

Search for contact interactions in the dielectron channel in p-p collisions at √s=8

A possible explanation of mass hierarchy, which is not explained by the Standard Model, is that quarks and leptons are composite objects made of more fundamental particles known as preons. The existence of preons will be manifest as a four fermion contact interaction in the annihilation of a quark and anti-quark, in a p-p collision, producing positron-electron pairs. At high mass, such pairs are also produced from off-shell Z and γ bosons. This thesis provides a detailed discussion of the analysis strategy to study these processes using the Compact Muon Solenoid Experiment at the Large Hadron Collider. The study utilizes data recorded in 2012 at √s = 8 TeV, corresponding to an integrated luminosity of 19.6 fb -1 . The dielectron mass spectrum above 300 GeV shows no significant deviation from the prediction of the Standard Model. In the framework of the left-left iso-scalar model of eeqq contact interactions, 95\% CL lower limits on the energy scale parameter are found for destructive (13.1 TeV) and constructive (18.3 TeV) interference between the contact and standard model amplitudes. These limits are the most stringent to date.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2018

Time Dependent Analysis of Laser Heating of Metal Parts in Contact with HE

We consider the time dependent heat transfer of laser energy impinging on metal parts that are in contact with high explosives (HE). The predecessor to this calculation was TN-J4-17-2109, “Heat Transfer Analysis from Laser Energy on Metal Parts in Contact with HE”, which considered the time independent heat transfer and compared to experimental results. The intent here is to extend those results to the time dependent case. The steady-state results were developed because they were the “worst case” from a safety perspective: the steady state represents the highest possible temperature excursion. However, we found that the temperatures achieved were well above the safety limits established by the DOE High Explosives Safety Manual. Moreover, they were well above the safety limit published by the LANL / Weapons Facilities Operations (WFO) in WFO-OS-ES-48, which establishes an upper temperature limit of 70°C for metal in contact with High Explosive (HE). The J-4 response to the original results was to design, build, and deploy an interlock system for DARHT that would ensure no laser energy on the firing point when both personnel and HE were present. This system was tested and proved effective, refer TP-DARHT-1150, (12/19/2016). It was reviewed and approved by the LANL Explosives Instrumentation Review Committee, refer PRES-J4-16-2140, “DARHT Laser Diagnostics Interlock System: Presentation to the EIRC”, (2016). Although the interlock system prevented personnel from being on the firing point under conditions where the diagnostic lasers would heat metal above the WFO limit, the WFO limit was still exceeded during the Multiplexed Photonic Doppler Velocimetry (MPDV) tuning process. The only practical solution is to limit the amount of time that the MPDV lasers are engaged at full power. The diagnostics interlock system was implemented with laser shutters that can fully interrupt the beams, and these shutters can be used to limit the amount of time that the lasers will impinge on the hydrotest assembly. It is the purpose of this paper to provide quantitative guidance on what length of time can be permitted during this tuning process. Therefore, we will solve the time-dependent heat transfer equation to determine the temperature increase as a function of time. This function can be inverted to determine the maximum allowable time for energizing the lasers based on the maximum allowable temperature at the metal to HE interface.

42 ENGINEERING↗
DOE OSTI2018

An Uncertainty Quantification of the Computational Fluid Dynamics Solution to the Modeling of the Contact Point in a Wire-Wrapped Fuel Assembly

An uncertainty quantification and sensitivity analysis of the turbulent flow in a wire-wrapped pin bundle to the contact-point model and the inlet conditions is presented. Three geometries are considered in this work that are an infinitely large bundle (single subchannel with periodic boundary conditions in the stream-wisedirection), a 7-pin bundle and a 19-pin bundle. The response functions of this study are the friction factor, thevorticity and the mixing parameters. The results show that the friction factor is not sensitive to the contact-point model. The vorticity shows a strong dependency to the inclusion of prismatic layers near the wall boundaries. Results for the mixing parameters are inconclusive. A variance-based sensitivity analysis(Sobol indices) indicates that the influence of the contact-point model on the variance of the friction factor decreases when increasing the size of the bundle. Other response functions (vorticity and mixing parameters)show little sensitivity to the size of the bundle.

42 ENGINEERING↗
DOE OSTI2016

Special Analysis for the Disposal of the Idaho National Laboratory Contact Handled Sealed Sources Waste Stream at the Area 5 Radioactive Waste Management Site, Nevada National Security Site, Nye County, Nevada

This special analysis (SA) evaluates whether the Idaho National Laboratory (INL) Contact Handled Sealed Sources waste stream is suitable for disposal by shallow land burial at the Area 5 Radioactive Waste Management Site (RWMS) on the Nevada National Security Site (NNSS). The INL Contact Handled Sealed Sources waste stream consists of sealed radioactive sources. The INL Contact Handled Sealed Sources waste stream requires an SA to determine whether the Area 5 RWMS can accept radium-226 ( 226 Ra), tritium ( 3 H), and europium-152 ( 152 Eu) at activity concentrations exceeding the NNSS Waste Acceptance Criteria Action Levels and whether to accept four long-lived radionuclides (curium-247 [ 247 Cm], 250 Cm, californium-249 [ 249 Cf], 251 Cf) without action levels.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

The Contact Stress Sensor _ Proposal to the FY2020 Technology Tech Mat Grants Program

The technology to be advanced is a very small and thin Contact Stress Sensor (CSS) that measures the contact stress between two contacting surfaces. It will be used to monitor the internal condition of a weapon in the stockpile over periods of decades. Monitoring the load path of a complex weapon assembly offers an important verification of the weapon’s mechanical state in both quasi-static or dynamic environments. Concurrently, the sensor can be used to measure temperature. This is useful for sensor calibration while installed in a system, as well as thermal monitoring in regions of the system that are difficult to access. Thus, the CSS is one way to monitor the internal “health” of a weapon. A sensor is shown below with each sensor being less then 2mm in width and 125 microns in thickness.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗
DOE OSTI2021

New Approaches to Low-Cost Scalable Doping of Interdigitated back Contact Silicon Solar Cells (Final Report)

The goal of this project was to develop novel approaches to patterning of dopants in the rear fingers of interdigitated back contact (IBC) Si solar cells to reduce the cost of manufacturing this high-efficiency-potential cell architecture. The work throughout this project can be divided into four categories: (a) development of dopant patterning technique using laser scribed Si contacts masks that are mechanically aligned with ~10 μm resolution to the underlying Si substrate; (b) measuring dopant spreading profiles in the isolation region between n- and p-type dopant fingers during plasma-enhanced chemical vapor deposition (PECVD) of doped hydrogenated amorphous silicon (a-Si:H) via shadow masks, and dopant desorption and re-adsorption during high-temperature annealing; (c) understanding the role of dopant compensation on the shunt resistance in contaminated isolation regions through analysis of defect-enhanced compensation; and (d) simulation and fabrication of passivated two-sided grid and back-contact solar cells to demonstrate the use of direct dopant patterning in cell fabrication. For the passivated two-sided grid solar cells, masked deposition was used to demonstrate an improvement in the blue response of the cell by creating a shallow front emitter. During development of the masked PECVD patterning process, we measured 3-D dopant profiles using secondary ion mass spectrometry. After deposition, in the masked region, the phosphorus dopant tail was >100 µm at concentrations >10 19 cm -3 while the boron dopant tail was shorter. During high-temperature crystallization of doped a-Si:H films to polycrystalline Si (poly-Si), phosphorus atoms spread by desorbing from the poly-Si surface and re-adsorbing onto intrinsic poly-Si on adjacent wafers that were separated by several millimeters. These contamination mechanisms resulted in a decrease in resistivity from ~10 5 Ω·cm for intrinsic poly-Si to ~10 -1 Ω·cm for contaminated poly-Si. Mitigation strategies for each contamination mechanism were developed to maintain a resistivity of ~10 5 Ω·cm between doped fingers. During fabrication of the 209 cells created during this project, it was found that despite contamination of the IBC gap through the abovementioned mechanisms, high shunt resistances and FF ~75% were still reached. Investigation into this led to the discovery of defect-enhanced compensation which exists within highly defective poly-Si when net doping concentrations reach the value of defect density (~10 18 cm -3 for many poly-Si films). Simulations guided us in the fabrication of IBCs and the cells fabricated were able to meet the year-end goals for BP 2 and 3 of 15% and 17% IBC cell efficiency, as well as the BP 4 goal of a 1% absolute increase in efficiency for PERC-like devices. However, the most efficient cell created during this project of 18.6% fell short of the 21% final project target. While the champion device fell short in V oc and J sc , many devices fabricated were able to reach the necessary goals of ~40 mA/cm 2 , ~700 mV, and ~75% FF required for a 21% device. The results generated from this project were disseminated through 11 conference presentations and proceedings. Presentations included oral talks at 2019 IEEE PVSC, 2019 MRS Fall Meeting, 2020 PVSEC-30 and 2021 IEEE PVSC, as well as poster presentations at 2020 IEEE PVSC and 2021 SiPV. The project resulted in 2 peer reviewed publications – one published in IEEE Journal of Photovoltaics and one in ACS Applied Energy Materials. The information gained in this project will aid in development of improved processes for fabrication of high-efficiency solar cells and other areas of the semiconductor device industry as well. The IBC cells will also pave the way for higher efficiency tandem devices. Through further manufacturing of high-efficiency solar cells, more of the world’s energy demands can be met through renewable sources, helping to stave off the worst effects that may come about from global climate change.

14 SOLAR ENERGY↗
DOE OSTI2022

Review of Thermal Contact Resistance of Flexible Graphite Materials for Thermal Interfaces in High Heat Flux Applications

In this report the data is reviewed on thermal contact conductance (TCC) and/or thermal contact resistance (TCR) at material interfaces which employs flexible graphite (FG) materials as thermal interface materials (TIM). FG materials are often used as TIM due to their conforming nature. While the overall TCR can be estimated straightforward from measured data, the interface TCR is much more difficult to obtain. The report also discusses the interfacial thermal contact conductance between FG-tungsten and FG-Glidcop-Al15, which are envisioned for high-heat flux applications.

36 MATERIALS SCIENCE↗