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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 991 records · Page 55

Turbine disks for improved reliability

Advanced disk structural concepts were employed to improve the cyclic lives and reliability of turbine disks. Analytical studies were conducted to evaluate bore-entry disks as potential replacements for the existing first-stage turbine disks in the CF6-50 and JT8D-17 engines. Results of low cycle fatigue, burst, fracture mechanics, and fragment energy analyses are summarized for the advanced disk designs and the existing disk designs, with both conventional and advanced disk materials. Other disk concepts such as composite, laminated, link, multibore, multidisk, and spline disks were also evaluated for the CF6-50 engine.

Kaufman, A.↗

Filament-winding fabrication of QCSEE configuration fan blades

The design and fabrication of twelve NASA-QCSEE type composite fan blades utilizing wet filament winding fabrication techniques is described. All composite fibers were continuous and attached to the root end. All components were formed, bonded, and co-cured in one molding process. Advanced fiber materials used in the blade fabrication were Thornel-300, Carbolon Z-2-1, and Carbolon Z-3 graphite in an epoxy resin matrix.

Yao, S.↗

Study of advanced composite structural design concepts for an arrow wing supersonic cruise configuration

Based on estimated graphite and boron fiber properties, allowable stresses and strains were established for advanced composite materials. Stiffened panel and conventional sandwich panel concepts were designed and analyzed, using graphite/polyimide and boron/polyimide materials. The conventional sandwich panel was elected as the structural concept for the modified wing structure. Upper and lower surface panels of the arrow wing structure were then redesigned, using high strength graphite/polyimide sandwich panels, retaining the titanium spars and ribs from the prior study. The ATLAS integrated analysis and design system was used for stress analysis and automated resizing of surface panels. Flutter analysis of the hybrid structure showed a significant decrease in flutter speed relative to the titanium wing design. The flutter speed was increased to that of the titanium design by selective increase in laminate thickness and by using graphite fibers with properties intermediate between high strength and high modulus values.

Turner, M. J.↗

Titanium/beryllium laminates: Fabrication, mechanical properties, and potential aerospace applications

The investigation indicated that structural laminates can be made which have: a modulus of elasticity comparable to steel, fracture strength of comparable to the yield strength of titanium, density comparable to aluminum, impact resistance comparable to titanium, and little or no notch sensitivity. These laminates can have stiffness and weight advantages over other materials including advanced fiber composites, in some aerospace applications where buckling resistance, vibration frequencies, and weight considerations control the design.

Chamis, C. C.↗

A study on the utilization of advanced composites in commercial aircraft wing structure

A study was conducted to define the technology and data needed to support the introduction of advanced composite materials in the wing structure of future production aircraft. The study accomplished the following: (1) definition of acceptance factors, (2) identification of technology issues, (3) evaluation of six candidate wing structures, (4) evaluation of five program options, (5) definition of a composite wing technology development plan, (6) identification of full-scale tests, (7) estimation of program costs for the total development plan, (8) forecast of future utilization of composites in commercial transport aircraft and (9) identification of critical technologies for timely program planning.

Watts, D. J.↗

Correlation of predicted and measured thermal stresses on an advanced aircraft structure with similar materials

A laboratory heating test simulating hypersonic heating was conducted on a heat-sink type structure to provide basic thermal stress measurements. Six NASTRAN models utilizing various combinations of bar, shear panel, membrane, and plate elements were used to develop calculated thermal stresses. Thermal stresses were also calculated using a beam model. For a given temperature distribution there was very little variation in NASTRAN calculated thermal stresses when element types were interchanged for a given grid system. Thermal stresses calculated for the beam model compared similarly to the values obtained for the NASTRAN models. Calculated thermal stresses compared generally well to laboratory measured thermal stresses. A discrepancy of signifiance occurred between the measured and predicted thermal stresses in the skin areas. A minor anomaly in the laboratory skin heating uniformity resulted in inadequate temperature input data for the structural models.

Jenkins, J. M.↗

Correlation of predicted and measured thermal stresses on an advanced aircraft structure with dissimilar materials

Additional information was added to a growing data base from which estimates of finite element model complexities can be made with respect to thermal stress analysis. The manner in which temperatures were smeared to the finite element grid points was examined from the point of view of the impact on thermal stress calculations. The general comparison of calculated and measured thermal stresses is guite good and there is little doubt that the finite element approach provided by NASTRAN results in correct thermal stress calculations. Discrepancies did exist between measured and calculated values in the skin and the skin/frame junctures. The problems with predicting skin thermal stress were attributed to inadequate temperature inputs to the structural model rather than modeling insufficiencies. The discrepancies occurring at the skin/frame juncture were most likely due to insufficient modeling elements rather than temperature problems.

Jenkins, J. M.↗

Interim results of Thermid 600 engineering development

Thermid 600 was developed and evaluated as a matrix material for advanced composite structure applications in harsh environments. Prepreg work needed to develop a versatile and reproducible prepreg and fabrication work needed to develop laminate and structural shape processing methods are described. The use of reactive diluents in resin mixture studies with heat resin screening, prepreg process scaleup, and selection of final candidate are discussed.

Hoffman, R. D.↗

Titanium/beryllium laminates - Fabrication, mechanical properties, and potential aerospace applications

The paper describes an investigation to assess the fabricability, mechanical properties, and possible aerospace applications of adhesively-bonded titanium/beryllium Tiber laminates. The results of the investigation indicate that structural laminates can be made which have: a modulus of elasticity comparable to steel, fracture strength comparable to the yield strength of titanium, density comparable to aluminum, impact resistance comparable to titanium, and little or no notch sensitivity. These laminates can have stiffness and weight advantages over other materials, including advanced fiber composites, in some aerospace applications where buckling resistance, vibration frequencies, and weight considerations control the design.

Chamis, C. C.↗

Future planetary probes for Jupiter and Saturn

The paper describes a study conducted to identify the technology developments that would allow deep atmospheric investigations of Jupiter and Saturn to proceed beyond currently planned investigation of the upper atmosphere. The study considered a deep probe mission that would provide the capability to scientifically examine planetary atmospheres to the 1000-bar level and 1400-K level. The major conclusions of the study are that (1) a probe designed for Jupiter can be used with minor changes for Saturn, (2) new science instrument technology developments are required, and (3) the only new technology developments required in the engineering subsystem are high pressure thermal insulation materials and advanced data processing techniques.

Butts, A. J.↗

Calculations of lightning return stroke electric and magnetic fields above ground

A lightning return stroke model with which the two station electric and magnetic fields measured at ground level can be reproduced is used to compute fields at altitudes up to 10 km and at ranges from 20 m to 10 km. These calculations provide the first detailed estimates of the return strokes fields that are encountered by aircraft in flight. With the advent of modern aircraft utilizing low voltage digital electronics and reduced electromagnetic shielding by way of structures containing advanced composite materials, these calculations are of considerable practical interest. Further, since airborne electric and magnetic field measurements are presently being attempted, a comparison of the calculations presented with appropriate experimental data, when they are available, will constitute a test of the return stroke model.

Uman, M. A.↗

Short beam shear tests of polymeric laminates and unidirectional composites

The application of advanced composite materials in aerospace, ground transportation, and sporting industries are discussed. Failure theories for the design and mechanical behavior of composite materials are emphasized. Methods for detecting specific types of flaws are outlined. The effect of detected flaws on mechanical properties such as stiffness, strength, fatigue lifetime, or residual strength is described.

Stinchcomb, W. W.↗

Application of superalloy powder metallurgy for aircraft engines

The results of the Materials for Advanced Turbine Engines (MATE) program initiated by NASA are presented. Mechanical properties comparisons are made for superalloy parts produced by as-HIP powder consolidation and by forging of HIP consolidated billets. The effect of various defects on the mechanical properties of powder parts are shown.

Dreshfield, R. L.↗

A feasibility study for advanced technology integration for general aviation

An investigation was conducted to identify candidate technologies and specific developments which offer greatest promise for improving safety, fuel efficiency, performance, and utility of general aviation airplanes. Interviews were conducted with general aviation airframe and systems manufacturers and NASA research centers. The following technologies were evaluated for use in airplane design tradeoff studies conducted during the study: avionics, aerodynamics, configurations, structures, flight controls, and propulsion. Based on industry interviews and design tradeoff studies, several recommendations were made for further high payoff research. The most attractive technologies for use by the general aviation industry appear to be advanced engines, composite materials, natural laminar flow airfoils, and advanced integrated avionics systems. The integration of these technologies in airplane design can yield significant increases in speeds, ranges, and payloads over present aircraft with 40 percent to 50 percent reductions in fuel used.

Kohlman, D. L.↗

Edge delamination in angle-ply composite laminates

Edge delamination has caused severe concern in the design and analysis of advanced composite materials and structures. Due to its complex nature, very limited knowledge for the problem is currently available. It involves not only geometric and material discontinuities but also inherently coupled mode I, II and III fracture in the layered anisotropic system. Based on complex-variable stress potentials in the anisotropic elasticity theory and eigenfunction expansion, exact orders of the crack-tip stress singularity and complete field solutions are obtained. Results are given for edge delaminated, angle-ply composites subjected to uniform axial extension for illustrative purposes. Effects of geometric, lamination, and crack variables are determined.

Wang, S. S.↗

Comparisons of advanced hydrocarbon rocket engines for earth-to-orbit vehicles

The Space Shuttle has initiated a new era in earth-to-orbit transportation, and studies are now underway to assess the technology requirements for more advanced vehicles. Potential derivatives of the Space Shuttle and completely new vehicles might both benefit from advanced hydrocarbon engines, several versions of which were recently studied. In the present paper, selected single-stage vehicles have been compared using these engines. The results indicate that propane staged-combustion engines are attractive for this application. The potential effects of advanced engine materials are also shown.

Martin, J. A.↗

Dissolution of bulk specimens of silicon nitride

An accurate chemical characterization of silicon nitride has become important in connection with current efforts to incorporate components of this material into advanced heat engines. However, there are problems concerning a chemical analysis of bulk silicon nitride. Current analytical methods require the pulverization of bulk specimens. A pulverization procedure making use of grinding media, on the other hand, will introduce contaminants. A description is given of a dissolution procedure which overcomes these difficulties. It has been found that up to at least 0.6 g solid pieces of various samples of hot pressed and reaction bonded silicon nitride can be decomposed in a mixture of 3 mL hydrofluoric acid and 1 mL nitric acid overnight at 150 C in a Parr bomb. High-purity silicon nitride is completely soluble in nitric acid after treatment in the bomb. Following decomposition, silicon and hydrofluoric acid are volatilized and insoluble fluorides are converted to a soluble form.

Davis, W. F.↗