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At least 991 records · Page 55

Experimental results with hydrogen fueled internal combustion engines

The paper focuses on the most important experimental findings for hydrogen-fueled internal combustion engines, with particular reference to the application of these findings to the assessment of the potential of hydrogen engines. Emphasis is on the various tradeoffs that can be made, such as between maximum efficiency, maximum power, and minimum NO emissions. The various possibilities for induction and ignition are described. Some projections are made about areas in which hydrogen engines may find their initial application and about optimum ways to design such engines. It is shown that hydrogen-fueled reciprocal internal combustion engines offer important advantages with respect to thermal efficiency and exhaust emissions. Problems arising from preignition can suitably be avoided by restricting the fuel-air equivalence ratio to values below about 0.5. The direct cylinder injection appears to be a very attractive way to operate the engine, because it combines a wide range of possible power outputs with a high thermal efficiency and very low NO emissions at part loads.

De Boer, P. C. T.↗

Research requirements for development of regenerative engines for helicopters

The improved specific fuel consumption of the regenerative engine was compared to a simple-cycle turboshaft engine. The performance improvement and fuel saving are obtained at the expense of increased engine weight, development and production costs, and maintenance costs. Costs and schedules are estimated for the elements of the research and development program. Interaction of the regenerative engine with other technology goals for an advanced civil helicopter is examined, including its impact on engine noise, hover and cruise performance, helicopter empty weight, drive-system efficiency and weight, one-engine-inoperative hover capability, and maintenance and reliability.

Semple, R. D.↗

Ceramic applications in the advanced Stirling automotive engine

The ideal cycle, its application to a practical machine, and the specific advantages of high efficiency, low emissions, multi-fuel capability, and low noise of the stirling engine are discussed. Certain portions of the Stirling engine must operate continuously at high temperature. Ceramics offer the potential of cost reduction and efficiency improvement for advanced engine applications. Potential applications for ceramics in Stirling engines, and some of the special problems pertinent to using ceramics in the Stirling engine are described. The research and technology program in ceramics which is planned to support the development of advanced Stirling engines is outlined.

Tomazic, W. A.↗

Effect of slotted casing treatment with change in Reynolds number index on performance of a jet engine

A tip-treated J85-13 engine was tested at Reynolds number indices (RNI) of 0.3 and 0.7 with a clean inlet for 80- and 100-percent corrected engine speeds. This engine was equipped with a compressor case which allowed changes to the case wall over the rotor tips of six of its eight stages. For all tests, the principal effects were (1) with tip treatment, a stall pressure ratio loss of 6 percent at 100 percent corrected engine speeds for both the 0.3 and 0.7 RNI, and (2) with and without tip treatment, decreasing the RNI from 0.7 to 0.3 decreased the stall pressure ratio 3.8 percent for 100 percent corrected engine speed and 2.8 percent for 80-percent corrected engine speed.

Moss, J. E., Jr.↗

Viking Mars hydrazine terminal descent engine thermal design considerations

A description is given of some of the more significant thermal design considerations employed in the development and qualification of the monopropellant hydrazine terminal descent engines on the Viking Mars lander spacecraft. The terminal descent engine operates in a blowdown and throttling mode, which results in an operating thrust range of 638 to 90 lbf. Martian entry thermal design boundary conditions are described, along with resulting radiative and conductive engine thermal isolation hardware. Test results are presented, showing engine thermal design performance as compared with specified requirements. General engine materials of construction are described, along with Hastelloy B shell structural characteristics, which were extended to 2000 F by test and are compared with limited existing MIL-HDBK-5 data. Subscale test results are presented, showing the maximum catalyst bed cylinder design temperature of 1970 F. Test results also are presented, showing local reactor internal convective heat-transfer coefficients. Such data are unique, since the engine employs a completely radial flow catalyst bed design. This design approach is the first of its kind in the monopropellant hydrazine gas generator field to be flight qualified.

Cunningham, C. R.↗

Effect of forward motion on engine noise

Methods used to determine a procedure for correcting static engine data for the effects of forward motion are described. Data were analyzed from airplane flyover and static-engine tests with a JT8D-109 low-bypass-ratio turbofan engine installed on a DC-9-30, with a CF6-6D high-bypass-ratio turbofan engine installed on a DC-10-10, and with a JT9D-59A high-bypass-ratio turbofan engine installed on a DC-10-40. The observed differences between the static and the flyover data bases are discussed in terms of noise generation, convective amplification, atmospheric propagation, and engine installation. The results indicate that each noise source must be adjusted separately for forward-motion and installation effects and then projected to flight conditions as a function of source-path angle, directivity angle, and acoustic range relative to the microphones on the ground.

Blankenship, G. L.↗

Tripropellant engine study

Engine performance data, combustion gas thermodynamic properties, and turbine gas parameters were determined for various high power cycle engine configurations derived from the space shuttle main engine that will allow sequential burning of LOX/hydrocarbon and LOX/hydrogen fuels. Both stage combustion and gas generator pump power cycles were considered. Engine concepts were formulated for LOX/RP-1, LOX/CH4, and LOX/C3H8 propellants. Flowrates and operating conditions were established for this initial set of engine systems, and the adaptability of the major components of shuttle main engine was investigated.

Wheeler, D. B.↗

Short-term performance deterioration in JT9D-7A(SP) engine 695743

The level of performance deterioration that occurred during early service was studied and also the contribution of each engine module to the overall level of engine performance deterioration. To assist in the distribution of the performance losses to the module level, testing with expanded experimental instrumentation was accomplished to permit direct measurement of module performance. An analytical teardown of the engine was accomplished to permit assignment of module performance losses to individual mechanical damage mechanisms including blade and seal wear, roughness, and thermal distortion of turbine parts. The results of the testing show that the engine deteriorated 1.5 percent in thrust specific fuel consumption from its performance when new. Initial testing, which included water washing, showed that 0.2 percent in performance deterioration was due to surface contamination (dirt) and 0.1 percent was due to drift of the engine vane control system, leaving 1.2 percent in basic TSFC deterioration. This 1.2 percent TSFC loss was distributed among the engine modules with 0.6 percent caused by clearance changes, 0.4 percent loss due to thermal distortion, and 0.2 percent loss due to increased roughness of the fan and low-pressure compressor airfoils.

Bouchard, R. J.↗

Update on the development of the Space Shuttle main engine /as of June 20, 1978/

During the last year, significant progress was made toward the development of the Space Shuttle Main Engine which will provide propulsion for the Space Shuttle Orbiter Vehicle. Component and subsystem testing was conducted at the Rocketdyne Santa Susana Field Laboratory on combustion devices, turbomachinery, and the engine POGO suppression system. Engine testing continued at the National Space Technology Laboratories on both single engines and a three-engine cluster. As a result of these tests, hardware limitations were identified and design modifications were incorporated and evaluated by further testing. Current effort is being directed toward the delivery of the first flight engines and certification of the SSME for manned flight.

Johnson, J. R.↗

Energy Efficient Engine Preliminary Design and Integration Studies

The technology and configurational requirements of an all new 1990's energy efficient turbofan engine having a twin spool arrangement with a directly coupled fan and low-pressure turbine, a mixed exhaust nacelle, and a high 38.6:1 overall pressure ratio were studied. Major advanced technology design features required to provide the overall benefits were a high pressure ratio compression system, a thermally actuated advanced clearance control system, lightweight shroudless fan blades, a low maintenance cost one-stage high pressure turbine, a short efficient mixer and structurally integrated engine and nacelle. A conceptual design analysis was followed by integration and performance analyses of geared and direct-drive fan engines with separate or mixed exhaust nacelles to refine previously designed engine cycles. Preliminary design and more detailed engine-aircraft integration analysis were then conducted on the more promising configurations. Engine and aircraft sizing, fuel burned, and airframe noise studies on projected 1990's domestic and international aircraft produced sufficient definition of configurational and advanced technology requirements to allow immediate initiation of component technology development.

Gray, D. E.↗

Comparison of calculated and altitude-facility-measured thrust and airflow of two prototype F100 turbofan engines

A comparison is made of the facility performance data for the two engines with an engine performance model, and it provides corrections that can be applied to the model so that it represents the test engines accurately over the flight envelope. Test conditions ranged from Mach numbers of 0.80 to 2.00 and altitudes from 4020 meters to 15,240 meters. Two distortion screens were used to determine the effect of distortion on airflow. Reynolds number effects were also determined. Engine hysteresis is documented, as is an attempt to determine engine degradation. The calibrated engine model had a twice standard deviation accuracy of approximately 1.24 percent for corrected airflow and 2.38 percent for gross thrust.

Kurtenbach, F. J.↗

Advanced engine study for mixed-mode orbit-transfer vehicles

Engine design, performance, weight and envelope data were established for three mixed-mode orbit-transfer vehicle engine candidates. Engine concepts evaluated are the tripropellant, dual-expander and plug cluster. Oxygen, RP-1 and hydrogen are the propellants considered for use in these engines. Theoretical performance and propellant properties were established for bipropellant and tripropellant mixes of these propellants. RP-1, hydrogen and oxygen were evaluated as coolants and the maximum attainable chamber pressures were determined for each engine concept within the constraints of the propellant properties and the low cycle thermal fatigue (300 cycles) requirement. The baseline engine design and component operating characteristics are determined at a thrust level of 88,964N (20,000 lbs) and a thrust split of 0.5. The parametric data is generated over ranges of thrust and thrust split of 66.7 to 400kN (15 to 90 klb) and 0.4 to 0.8, respectively.

Mellish, J. A.↗

Investigation of wing shielding effects on CTOL engine noise

A full scale engine wing shielding investigation was conducted at the Lewis Research Center using a 97,900-N (22,000 lb) thrust turbofan engine and a simulated wing section sized around a conventional-take-off type four-engine narrow body airplane. Sound data were obtained for the wing placed at seven positions in a plane parallel to the engine axis, and were compared to data obtained without the wing at both take off and approach power. In addition, the engine was operated with and without extensive acoustic treatment, including a sonic inlet in order to evaluate wing shielding effectiveness with a highly suppressed engine. The wing shielding effectiveness was also calibrated using a 3.8 cm diam air nozzle as a second source. Results indicated that even though about 10 dB broad band shielding was achieved, the equivalent flyover noise reduction was less than 3.0 EPNdB for most configurations.

Bloomer, H. E.↗

Design of a preprototype Stirling Laboratory Research Engine

A description is given for the design and fabrication of a first generation, preprototype Stirling Laboratory Research Engine. The engine represents the first step in providing a research tool to be used to support the development of a broad range of analytical modeling and experimental efforts, and to evaluate new approaches to the design of components for Stirling engines. The test engine is a horizontally-opposed, two-piston, single-acting machine with a dual crankshaft drive mechanism. The preprototype engine is rated at 10 kW and was designed for maximum modularity. The long term objective of the project is to provide a proven design of a standardized test engine, which can be commercially produced, for national research on Stirling cycle machines.

Hoehn, F. W.↗

Investigation of wing shielding effects on CTOL engine noise

A full scale engine wing shielding investigation was conducted at the Lewis Research Center using a 97,900-N (22,000 lb) thrust turbofan engine and a simulated wing section sized around a conventional-take-off type four-engine narrow body airplane. Sound data were obtained for the wing placed at seven positions in a plane parallel to the engine axis, and were compared to data obtained without the wing at both take off and approach power. In addition the engine was operated with and without extensive acoustic treatment including a sonic inlet in order to evaluate wing shielding effectiveness with a highly suppressed engine. The wing shielding effectiveness was also calibrated using a 3.8 cm diam air nozzle as a sound source. Results indicated that even though about 10 dB broad band shielding was achieved, the equivalent flyover noise reduction was less than 3.0 EPNdB for most configurations.

Bloomer, H. E.↗

A review of Curtiss-Wright rotary engine developments with respect to general aviation potential

Aviation related rotary (Wankel-type) engine tests, possible growth directions and relevant developments at Curtiss-Wright have been reviewed. Automotive rotary engines including stratified charge are described and flight test results of rotary aircraft engines are presented. The current 300 HP engine prototype shows basic durability and competitive performance potential. Recent parallel developments have separately confirmed the geometric advantages of the rotary engine for direct injected unthrottled stratified charge. Specific fuel consumption equal to or better than pre- or swirl-chamber diesels, low emission and multi-fuel capability have been shown by rig tests of similar rotary engine.

Jones, C.↗

Brayton engines for dispersed solar power

This paper describes the procedures being used to characterize and to analyze Brayton cycle gas turbines for application in dispersed solar electrical power plants whose cost of electricity is economically viable. Three Brayton engine types are under consideration - atmospheric (an open cycle engine), subatmospheric (also an open cycle engine) and the closed cycle engine. This analysis will be utilized to identify and select suitable candidates from existing engine configurations for near-term system demonstrations and to define optimum configurations for production in the 1990 era. Engine designs are being targeted to a system specific capital cost goal of 1000 dollars per design kilowatt, a value believed to make the cost of solar generated electricity competitive.

Ashe, T. L.↗

Plug cluster engine concept for in-space missions

The development of a suitable orbital transfer vehicle (OTV) engine is discussed. The OTV's dimensions are limited by those of the Space Shuttle payload bay on which it will be carried. An approach to utilize the available diameter to achieve high area ratio and thus high engine performance, is presented. Unconventional nozzles, such as clusters of small thrusters around a large diameter contoured plug, are investigated to arrive at engine designs which feature lower chamber pressures, with attendant lower heat flux, lower wall temperature, longer fatigue life, and less critical turbomachinery. Attention is also given to plug nozzle technology, high area ratio module- and scarfed bell- Plug Cluster Engine (PCE) concepts, as well as PCE performance, weight, and assessment. A conceptual design of a PCE formed from a cluster of high area ratio, scarfed, bell nozzles proved to be competitive with bell and spike nozzle engines. PCE advantages cited include increased payload length due to shorter engine length, ability to increase or decrease the number of modules and thereby the thrust, and low cost due to utilization of off-the-shelf technology.

Obrien, C. J.↗