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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 973 records · Page 54
All sourcesNASA NTRSDOE OSTI
DOE OSTI2026

From Pyrolysis Oil to Advanced Biographite Anode: Unravelling Biocoke Structural Evolution and Delayed Coking Effects

Catalytic graphitization of biomass-derived carbon offers a promising route to produce biographite as a sustainable alternative to petroleum-based synthetic graphite for lithium-ion battery (LIB) anodes. This study investigates the physicochemical properties of biocokes produced from pyrolysis oil at carbonization temperatures ranging from 150 degrees C to 500 degrees C. Using an iron (Fe) catalyst, graphitization was performed at 1500 degrees C, significantly lower than the ~3000 degrees C required for conventional synthetic graphite. The effects of introducing an intermediate-temperature hold (400 degrees C-600 degrees C) prior to graphitization were evaluated, simulating a "delayed coking" process to enable the coproduction of sustainable aviation fuels (SAFs). Chemical structure evolution during biocoke formation was analyzed, and proposed mechanisms are presented. Biographites produced via the delayed coking pathway exhibited high crystallinity and excellent electrochemical performance in both half-cell and full-cell LIB configurations. The full cells exhibited an initial discharge capacity close to the theoretical capacity of the NMC622 cathode (175 mAh/g at 4.2 V), and high capacity retention (~88%) after 150 cycles. Notably, the graphitic and electrochemical properties remained stable across the range of intermediate hold temperatures. These findings provide a foundation for optimizing temperature parameters in delayed coking systems to enable scalable, integrated production of biographite and SAFs from pyrolysis oil.

09 BIOMASS FUELS↗
DOE OSTI2018

Study of Corrosion Behavior of Oil Gathering Facilities with Co{sub 2} Flooding In Low-Permeability Oilfields

Carbon dioxide (CO{sub 2}) gas flooding for enhancement of oil recovery is known to face challenges such as corrosion and scaling of oil-gathering facilities and environmental pollution. The corrosion behavior of the gathering facilities must be studied to select the optimum measures for protecting them from the corrosive effect of CO{sub 2}. Surface corrosion of the separator, a key problem with using CO{sub 2}, is evaluated in the present work. The corrosion characteristics, corrosion rate, and corrosion products in different functional areas of the facility were determined by the weight-loss method, scanning electron microscopy (SEM), and x-ray diffraction (XRD) analysis. The results indicate that pitting corrosion is the main characteristic of Fe-360 A steel facilities and that the average corrosion rate in vulnerable areas can reach 0.1358 mm/yr with formation of Fe{sub 2}O{sub 3} and FeS. The combined effects of contact time and CO{sub 2} volume in conjunction with the activity of sulfate-reducing bacteria influence the corrosion kinetics and mechanism of Fe-360 A steel. The results are of great significance for minimizing corrosion using chemical inhibition and proper selection of materials that come into contact with CO{sub 2}.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Cracking of Heavy Vacuum Gas Oil on Modified HY Zeolite Catalysts

Data are given on the cracking of vacuum gas oil with HY zeolite catalysts on aluminum pillared natural calcium montmorillonite under vigorous cracking conditions in laboratory reactors of different volumes with a fixed catalyst bed at 500-600°C. Increasing the cracking temperature and contact time of the vacuum gas oil with the catalyst was shown to increase the yield of the gas phase. The greatest gas yield was 42%. In this case, the gas contained C{sub 2} - C{sub 4} alkenes, including 28% propylene. We concluded that it should be possible to use aluminum pillared calcium montmorillonite as a component of a zeolite cracking catalyst for petrochemical processes.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2017

Influence of Electric Field Frequency on the Process of Destruction of Water-Oil Emulsions in Electric Dehydrators

The effect of electric field frequency on the processes of destruction of water-oil emulsions in electric dehydrators is investigated. It is shown that the existing theoretical concepts regarding the processes of deformation, destruction, coagulation, and coalescence of droplets, and data available in the literature should be considered for three characteristic cases of an electric field being applied to the emulsion: a constant electric field; an alternating electric field with a frequency below the critical value; an alternating electric field with a frequency above the critical value. It is concluded that the effect of electric field frequency on the process of destruction of industrial water-oil emulsions in electric dehydrators is most pronounced under the influence of an alternating electric field with a frequency below the critical value in the working zone of the electric dehydrator, which has the shape of a confuser or a channel with a constant cross section.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Thermal Neutralizer of Industrial Wastewaters for Power-, Heat-, and Water-Supply Systems of Oil and Gas Enterprises

A design for a neutralizer of industrial wastewaters that complemented power-, heat-, and water-supply systems of oil and gas enterprises was proposed. A scheme of a neutralizer with thermal destruction of effluents and gaseous and liquid combustible wastes and container disposal of the resulting dry residue was presented. Technical solutions that made it possible to achieve the lowest specific fuel consumption among known designs and to increase the energy efficiency and environmental safety of oil and gas enterprises were described.

42 ENGINEERING↗
DOE OSTI2014

Ultralight carbon aerogel from nanocellulose as a highly selective oil absorption material

The synthesis of a sponge-like carbon aerogel from microfibril cellulose (MFC), with high porosity (99%), ultra-low density (0.01 g/cm3), hydrophobic properties (149° static contact angle) and reusability is reported in this paper. The physical properties, internal morphology, thermal properties, and chemical properties of carbon aerogels heat-treated at 700 and 900 °C (Samples C-700 and C-900) were examined. Stabilization and carbonization parameters were optimized in terms of residual carbon yield. The BET surface area of Sample C-700 (521 m 2 /g) was significantly higher than of Sample C-950 (149 m 2 /g). Graphitic-like domains were observed in C-950. The highest normalized sorption capacity (86 g/g) for paraffin oil was observed in sample C-700. The removal of hydrophilic function groups during carbonization causes carbon aerogel to present highly hydrophobic properties. Lastly, carbon aerogel's ability to absorb oil is enhanced by its highly porous 3D network structure with interconnected cellulose nanofibrils.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Hydrochloric Acid Hydrolysis of Pulps from Oil Palm Empty Fruit Bunches to Produce Cellulose Nanocrystals

Cellulose nanocrystals (CNCs) were successfully isolated by hydrochloric acid hydrolysis followed by ultrasonic homogenization of oil palm empty fruit bunches (OPEFB), which are a major form of agricultural waste in Southeast Asia. Currently sulfuric acid is mainly used in CNC preparation to achieve high dispersibility; however, we demonstrated that CNC suspensions prepared from OPEFB by hydrochloric acid hydrolysis remained stable without any sedimentation over 6 months. The obtained CNCs were fully characterized by elemental analysis, electron microscopic observation, X-ray diffraction measurement, and thermal analysis. The OPEFB-derived CNCs exhibited higher aspect ratios of 23–29 and higher thermal stability of 347–359 °C as maximum degradation temperature, as compared with those of woody CNCs prepared by sulfuric acid hydrolysis (15 and 311 °C, respectively). Although as-prepared CNCs showed comparable morphological and physicochemical properties to those prepared from oil palm biomass by other methods including sulfuric acid hydrolysis, use of hydrochloric acid and ultrasonication for hydrolysis of OPEFB was effective to yield crystalline CNCs with long-term nanodispersibility showing clear birefringence. Graphical Abstract: .

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2019

A Novel Rigid PU Foam Based on Modified Used Palm Oil as Sound Absorbing Material

Novel bio-polyol was successfully synthesized from used palm oil (UPO) and was further tested for preparing rigid polyurethane (PU) foams. In this work, the modified used palm oil (MUPO) was synthesized in a single step process, by epoxidation together with ring opening reactions. The reagent ratios and reaction time for MUPO synthesis were also studied. The chemical structure of MUPO was confirmed by {sup 1}H-NMR spectroscopy and FTIR. The hydroxyl value of MUPO increased with reaction time and depended also on reagent ratio. The GPC trace of MUPO showed a bimodal distribution and the molecular weight slightly decreased with OH value. New rigid PU foams were prepared from MUPO. The foam cell size and compressive strength at 10% strain increased with OH value. All the rigid PU foams had excellent sound absorption coefficients. The lowest OH value (OHV = 100 mg KOH/g) provided sound absorption from 2200 Hz. In addition, the flammability of PU foams was improved by adding 30% wt of triphosphate (TPP) as flame retardant. The investigations showed that a bio-polyol based on UPO was suitable for preparing rigid PU foams that could serve as alternative sound absorbing materials. Graphical Abstract: .

36 MATERIALS SCIENCE↗
DOE OSTI2019

Nanostructured CVD Tungsten Carbide Coating on Aircraft Actuators and Gearbox Shafts Reduces Oil Leakage and Improves Durability

Wear and corrosion of aircraft actuator parts, helicopter gearbox rotating shafts and wear of seals working against these parts can lead to oil leaks which require expensive maintenance and increase the risk of failure. The Hardide® nanostructured chemical vapor deposition (CVD) Tungsten Carbide coating was tested on metal parts working against seals as an approach to reduce oil leakage from gearboxes and actuators and increase maintenance intervals. The coating protects metal pistons and shafts from abrasion and corrosion, keeping their surface roughness parameters within optimum ranges for longer; this reduces seal wear and makes the whole unit more durable and reliable. The 50-100 micron-thick CVD Hardide coating can be applied uniformly on internal and external surfaces and has enhanced fatigue and anti-galling properties. The coating has high wear resistance outperforming Hard Chrome by 14 times and Thermal Spray WC-Co (12%) by three times. The fine-grain coating nanostructure wears uniformly so even worn Hardide coating shows no hard micro-grain asperities which are abrasive for seals. The coating is free from porosity and from Cobalt binder and is an effective barrier against corrosion. As a result the coating keeps the optimal seal-friendly surface finish for longer even in abrasive and corrosive environments. The coating was qualified by Airbus as an environmentally friendly replacement for Hard Chrome plating.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The combined approach to obtain approximate analytical solution of instability phenomenon arising in secondary oil recovery process

Instability phenomenon mainly occurs in secondary oil recovery process due to viscosity difference of water and oil. Mathematical modeling of this phenomenon yields the non-linear partial differential equation. The homotopy perturbation new integral transform method has been proposed to solve this non-linear partial differential equation subject to appropriate initial and boundary conditions. It is concluded that the saturation of injected water S{sub w}(X,T) is increasing during instability phenomenon, when length of fingers(perturbance) and time increases.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2021

A transmissive concentrator photovoltaic module with cells directly cooled by silicone oil for solar cogeneration systems

Hybrid concentrator photovoltaic-thermal systems can cogenerate electricity and heat by beam-splitting incoming concentrated light onto photovoltaic cells and a thermal receiver to increase total conversion efficiency and potentially reduce system cost. To demonstrate this, we have designed and prototyped a transmissive spectrum-splitting concentrator photovoltaic module that maximizes solar energy conversion by utilizing the entire solar spectrum. Visible light is collected using infrared-transmissive triple-junction photovoltaic cells to achieve an in-band module efficiency of 43.3% for light of wavelength λ < 873 nm, while 44.2% of out-of-band light with λ > 873 nm is transmitted through for collection by a thermal receiver. During testing on a dual-axis tracked parabolic concentrator dish at up to 166 suns, cell temperatures were maintained at 119 °C or below via a novel active cooling method. This cooling system strictly flows silicone oil directly across both sides of the cells, without inhibiting optical transmission, as verified through experimentation and simulation. The module was validated outdoors for 572 sun·hrs, and achieved a maximum thermal receiver temperature of 180 °C. 86.1% of incident solar power is collected at 166 suns average concentration collectively among the electrical, cooling, and thermal receiver subsystems. The remaining 13.9% is lost to mirror reflectivity, dish shadowing, receiver reflection, and thermal losses. The ability to directly cool the cells with an inert silicone oil offers the potential for reduced system cost relative to previous transmissive hybrid concentrator photovoltaic-thermal systems, including microfluidic-cooled designs. This solar cogeneration capability is valuable in a wide range of commercial and industrial applications.

14 SOLAR ENERGY↗
DOE OSTI2018

Microcapsule of sweet orange essential oil changes gut microbiota in diet-induced obese rats

Highlights: • Sweet orange essential oil (SOEO) microcapsules had weight loss effect on obese SD rats induced by high-fat diet. • SOEO microcapsules increased the relative abundance of Bifidobacterium (genus-level) in gut microbiota. • SOEO microcapsules protected gut barrier and decreased gut endotoxin levels by increasing the content of Bifidobacterium. Obesity is associated with the changes in gut microbiota. The aim of present study was to investigate the effects of sweet orange essential oil (SOEO) microcapsules on body weight and gut microbiota in obese rats induced by high-fat diet. By analyzing the body weight, fat rate and the sequence of cloned microbial small-subunit ribosomal RNA genes (16S rDNA) in rats fecal samples, we found that SOEO microcapsules decreased the body weight and increased the relative abundance of Bifidobacterium (genus-level) in gut microbiota. The analysis of endotoxin content proved that SOEO microcapsules protected gut barrier and decreased gut endotoxin levels by increasing the content of Bifidobacterium, then ameliorated low-grade inflammation, achieving the goal of losing weight. This might be the mechanism of SOEO microcapsules to lose body weight and provided a novel anti-obesity dietary supplement.

60 APPLIED LIFE SCIENCES↗
DOE OSTI2021

Biodiesel from oil produced in vegetative tissues of biomass – A review

Biodiesel is a green, renewable alternative to petroleum-derived diesel. However, using vegetable oil for bio- diesel production significantly challenges the food security. Progress in metabolic engineering, understanding of lipid biosynthesis and storage have enabled engineering of vegetative tissues of plants such as sugarcane, sor- ghum, and tobacco for lipid production. Such sources could be cultivated on land resources, which are currently not suitable for row crops. Besides achieving significant lipid accumulation, it is imperative to maintain the fatty acid and lipid profile ideal for biodiesel production and engine performance. In this study, genetic modifications used to induce lipid accumulation in transgenic crops and the proposed strategies for efficient recovery of oil from these crops have been presented. Here, this paper highlights that lipids sourced from vegetative biomass in their native form would pose significant challenges in biodiesel production. Therefore, different strategies have been presented for improving feedstock quality to achieve high-quality biodiesel production.

09 BIOMASS FUELS↗
DOE OSTI2025

Sandwich-structured paper composite with water and oil resistance for food packaging and tableware applications

The growing environmental challenges posed by plastic waste from disposable tableware highlight the urgent need for sustainable alternatives. Traditional plastics decompose over centuries, generating microplastics that threaten ecosystems and human health. While lignin has emerged as a promising material for plastic replacement, its inherent dark brown color and processing challenges in paper-based products have limited its application, particularly in food-contact materials. Here, to address these limitations, we have developed biodegradable sandwich-structured paper composites comprising parchment paper as surface layers and a lignin-polymer core with polyvinyl alcohol (PVA) and polylactic acid (PLA). This innovative structure eliminates the need for binders, minimizing potential food contamination, and enables direct application as packaging or molded tableware. Lignin micro- and nano-particles (LMNP) enhances durability and provides natural water and oil resistance without harmful additives, such as per- and polyfluoroalkyl substances (PFAS), while PVA and PLA improve the composite's tenacity. The resulting material, composed of 65 wt% lignin, demonstrates excellent water and oil resistance, with no penetration exceeding 1 h, and exhibits enhanced tensile strength (45 MPa), making it a viable and eco-friendly alternative for disposable tableware.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Model calibration and optimization of a post-combustion CO 2 WAG pilot in a mature oil field

A carbon dioxide (CO 2 ) water-alternating-gas (WAG) pilot was conducted to gain insights into tertiary oil recovery potential via CO 2 flood in the West Ranch Field as part of the Petra Nova project, the world's largest postcombustion CO 2 capture and utilization initiative. With a fluvial formation geology, this is a challenging and novel application of CO 2 enhanced oil recovery. The aim of this study is two-fold. First, to build a predictive dynamic model that incorporates the data acquired during the pilot operation. Second, to utilize this model to provide guidance for optimal design for a field-wide CO 2 EOR operation. Our study began with an initialization of the pilot sector model extracted from a calibrated full-field model. The pilot model calibration follows a two-step hierarchical workflow. First, we performed a large-scale update of the permeability distribution by integrating available bottomhole pressure and multiphase production data. Next, local permeability field is fine-tuned using a streamline-based method to match CO 2 breakthrough times at the producers. The predictive capability of the calibrated model was verified through two blind validation tests: (1) the model showed good agreement with saturation logs acquired at two observation wells; and (2) the model reproduced the CO 2 recovery as a fraction of the injected CO 2 . Sensitivity studies were conducted using the calibrated pilot model to evaluate the effects of various operational parameters. Finally, we performed a Design of Experiment based multi-objective optimization of the CO 2 WAG processes using the influential operational parameters identified from the sensitivity analysis.

02 PETROLEUM↗
DOE OSTI2020

Assessment of CO 2 trapping mechanisms in partially depleted oil-bearing sands

The goal of this work is to evaluate various CO 2 sequestration mechanisms occurring in the Morrow B Sandstone in the Farnsworth Unit. A history-matched numerical simulation model was created using extensive geological, petrophysical, and operational data collected from the field. The numerical model is competent to investigate the impact of residual, structural-stratigraphic, solubility, and mineral trapping mechanisms on the fluid transportation dynamics and petrophysical property variations. The model forecasts the field response of 20 years of WAG injections. Afterward, all wells were shut-in, and the reservoir was allowed to evolve for 1000 years to investigate the fate of injected CO 2 . In this paper, we assess the impacts of various trapping mechanisms on oil recovery and CO 2 storage efficacy. By analyzing the results reported from the numerical simulation model, the in-situ fluid composition and mineralogy changes are also investigated. More importantly, we seek to confirm the petrophysical property variations due to the CO 2 injection with observations from laboratory measurements. The experiences gained from this study provide valuable insights regarding physiochemical storage induced by the CO 2 injection activities and serve as a benchmark case for future CO 2 enhanced oil recovery (EOR) projects involving reactive solute transport.

42 ENGINEERING↗
DOE OSTI2015

Approach for assessing coastal vulnerability to oil spills for prevention and readiness using GIS and the Blowout and Spill Occurrence Model

Increasing interest in offshore hydrocarbon exploration has pushed the operational fronts associated with exploration efforts further offshore into deeper waters and more uncertain subsurface settings. This has become particularly common in the U.S. Gulf of Mexico. In this study we develop a spatial vulnerability approach and example assessment to support future spill prevention and improve future response readiness. This effort, which is part of a larger integrated assessment modeling spill prevention effort, incorporated economic and environmental data, and utilized a novel new oil spill simulation model from the U.S. Department of Energy’s National Energy Technology Laboratory, the Blowout and Spill Occurrence Model (BLOSOM). Specifically, this study demonstrated a novel approach to evaluate potential impacts of hypothetical spill simulations at varying depths and locations in the northern Gulf of Mexico. The simulations are analyzed to assess spatial and temporal trends associated with the oil spill. The approach itself demonstrates how these data, tools and techniques can be used to evaluate potential spatial vulnerability of Gulf communities for various spill scenarios. Results of the hypothetical scenarios evaluated in this study suggest that under conditions like those simulated, a strong westward push by ocean currents and tides may increase the impacts of deep water spills along the Texas coastline, amplifying the vulnerability of communities on the local barrier islands. Ultimately, this approach can be used further to assess a range of conditions and scenarios to better understand potential risks and improve informed decision making for operators, responders, and stakeholders to support spill prevention as well as response readiness.

02 PETROLEUM↗
DOE OSTI2016

Coupled geomechanics and flow modeling of thermally induced compaction in heavy oil diatomite reservoirs under cyclic steaming

We report shallow, heavy oil diatomite reservoirs produced using cyclic steaming are often associated with significant subsidence. In cases where the pore pressure is not allowed to deplete noticeably, observed subsidence suggests a mechanism other than pressure decline is responsible. We perform coupled flow and geomechanics modeling to determine whether thermally induced compaction of the reservoir rock could play an important role in subsidence. First, we model laboratory-scale tests on diatomite samples subjected to mechanical and thermal loads. During these tests, substantial non-recoverable thermal compaction was measured. Using the modified Cam-clay model as a basis, thermally induced compaction is implemented by reducing the size of the yield surface as a function of temperature. This leads to a satisfactory modeling of the test results. Second, this new approach is used to model a symmetric pattern of wells in a generic heavy oil diatomite field produced using cyclic steaming. Results from simulations that consider or neglect thermally induced diatomite compaction show that thermal effects can potentially induce significant inelastic pore volume reduction and substantial subsidence.

58 GEOSCIENCES↗