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At least 973 records · Page 54

Management of government quality assurance functions for NASA contracts

This handbook sets forth requirements for NASA direction and management of government quality assurance functions performed for NASA contracts and is applicable to all NASA installations. These requirements will standardize management to provide the minimum oversight and effective use of resources. This handbook implements Federal Acquisition Regulation (FAR) Part 46, NASA FAR Supplement 18-46, Quality Assurance, and NMI 7410.1. Achievement of established quality and reliability goals at all levels is essential to the success of NASA programs. Active participation by NASA and other agency quality assurance personnel in all phases of contract operations, including precontract activity, will assist in the economic and timely achievement of program results. This involves broad participation in design, development, procurement, inspection, testing, and preventive and corrective actions. Consequently, government, as well as industry, must place strong emphasis on the accomplishment of all functions having a significant bearing on quality and reliability from program initiation through end-use of supplies and services produced. For purposes of implementing NASA and other agency agreements, and to provide for uniformity and consistency, the terminology and definitions prescribed herein and in a future handbook shall be utilized for all NASA quality assurance delegations and subsequent redelegations.

Source record↗

Apparel for Cleaner Clean Rooms

In the 1960s NASA pioneered contamination control technology, providing a base from which aerospace contractors could develop control measures. NASA conducted special courses for clean room technicians and supervisors, and published a series of handbooks with input from various NASA field centers. These handbooks extended aerospace experience to the medical, pharmaceutical, electronics, and other industries where extreme cleanliness is important. American Hospital Supply Company (AHSC) felt that high technology products with increasingly stringent operating requirements in aerospace, electronics, pharmaceuticals and medical equipment manufacturing demanded improvement in contamination control techniques. After studying the NASA handbooks and visiting NASA facilities, the wealth of information gathered resulted in Micro-clean non-woven garments and testing equipment and procedures for evaluating effectiveness.

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Spaceflight Human System Standards

NASA created a new approach for human system integration and human performance standards. NASA created two documents a standard and a reference handbook. The standard is titled NASA Space Flight Human-System Standard (SFHSS) and consists of two-volumes: Volume 1- Crew Health This volume covers standards needed to support astronaut health (medical care, nutrition, sleep, exercise, etc.) Volume 2 Human Factors, Habitability and Environmental Health This volume covers the standards for system design that will maintain astronaut performance (ie., environmental factors, design of facilities, layout of workstations, and lighting requirements). It includes classic human factors requirements. The new standards document is written in terms so that it is applicable to a broad range of present and future NASA systems. The document states that all new programs prepare system-specific requirements that will meet the general standards. For example, the new standard does not specify a design should accommodate specific percentiles of a defined population. Rather, NASA-STD-3001, Volume 2 states that all programs shall prepare program-specific requirements that define the user population and their size ranges. The design shall then accommodate the full size range of those users. The companion reference handbook, Human Integration Design Handbook (HIDH), was developed to capture the design consideration information from NASA-STD-3000, and adds spaceflight lessons learned, gaps in knowledge, example solutions, and suggests research to further mature specific disciplines. The HIDH serves two major purposes: HIDH is the reference document for writing human factors requirements for specific systems. HIDH contains design guidance information that helps insure that designers create systems which safely and effectively accommodate the capabilities and limitations of space flight crews.

Holubec, Keith↗

Safety Considerations in the Ground Environment

In the history of humankind, every great space adventure has begun on the ground. While this seems to be stating the obvious, mission and spacecraft designers who have overlooked this fact have paid a high price, either in loss or damage to the spacecraft pre-launch, or in mission failure or reduction. Spacecraft personnel may risk not only their flight hardware, but they may also risk their lives, their co-workers lives and even the general public by not heeding safety on the ground. Their eyes may be on the stars but their feet are on the ground! One additional comment: Although the design requirements are very different for human rated and nonhuman rated flight hardware, while on the ground that flight hardware (and its ground support equipment) doesn't care about what it is flying on. On the ground, additional requirements are often levied to protect the work force and general public. (Authors' Note: The source material for this chapter is primarily taken from the Kennedy Space Center Handbook (KHB) 1700.7/45 SW Handbook S-100 Space Shuttle Payload Ground Safety Handbook and the authors' personal experiences.

Kirkpatrick, Paul D.↗

A New Approach in Force-Limited Vibration Testing of Flight Hardware

The force-limited vibration test approaches discussed in NASA-7004C were developed to reduce overtesting associated with base shake vibration tests of aerospace hardware where the interface responses are excited coherently. This handbook outlines several different methods of specifying the force limits. The rationale for force limiting is based on the disparity between the impedances of typical aerospace mounting structures and the large impedances of vibration test shakers when the interfaces in general are coherently excited. Among these approaches, the semi-empirical method is presently the most widely used method to derive the force limits. The inclusion of the incoherent excitation of the aerospace structures at mounting interfaces has not been accounted for in the past and provides the basis for more realistic force limits for qualifying the hardware using shaker testing. In this paper current methods for defining the force limiting specifications discussed in the NASA handbook are reviewed using data from a series of acoustic and vibration tests. A new approach based on considering the incoherent excitation of the structural mounting interfaces using acoustic test data is also discussed. It is believed that the new approach provides much more realistic force limits that may further remove conservatism inherent in shaker vibration testing not accounted for by methods discussed in the NASA handbook. A discussion on using FEM/BEM analysis to obtain realistic force limits for flight hardware is provided.

force limiting responses↗

Kepler Archive Manual

A description of Kepler, its design, performance and operational constraints may be found in the Kepler Instrument Handbook (KIH, Van Cleve Caldwell 2016). A description of Kepler calibration and data processing is described in the Kepler Data Processing Handbook (KDPH, Jenkins et al. 2016; Fanelli et al. 2011). Science users should also consult the special ApJ Letters devoted to early Kepler results and mission design (April 2010, ApJL, Vol. 713 L79-L207). Additional technical details regarding the data processing and data qualities can be found in the Kepler Data Characteristics Handbook (KDCH, Christiansen et al. 2013) and the Data Release Notes (DRN). This archive manual specifically documents the file formats, as they exist for the last data release of Kepler, Data Release 25(KSCI-19065-002). The earlier versions of the archive manual and data release notes act as documentation for the earlier versions of the data files.

Kepler↗

Safety and Mission Assurance Acronyms, Abbreviations, and Definitions

This NASA Technical Handbook compiles into a single volume safety, reliability, maintainability, and quality assurance and risk management terms defined and used in NASA safety and mission assurance directives and standards. The purpose of this handbook is to support effective communication within NASA and with its contractors. The definitions in this handbook are updated when the definition of the acronym or term is updated in the originating document.

Colon, Alfredo E.↗

Navigation Filter Design Best Practices

Onboard navigation and attitude estimation systems are at the heart of almost all of NASA’s missions, either on launch vehicles, robotic science spacecraft, or on crewed human exploration vehicles. Best practices for attitude estimation systems/filters are scattered throughout open literature, however, even within NASA there has been no previous attempt to codify this knowledge into a readily available design handbook. Without such a document, it is possible for isolated practitioners to lack understanding and appreciation of many tried and true approaches to successful and robust filter design and the implied cost/benefit trades associated with them. To aid designers of current and future missions, a handbook of navigation filter best practices has been developed and is introduced here. The development of this document is also an outgrowth of a recommendation made in an NESC summary of lessons learned from the DARPA Orbital Express mission to utilize best practices for rendezvous navigation filter design. With this handbook, future designers have a reference that establishes NASA’s best practices.

Navigation↗

Development of a new method in force limited vibration testing

The force limited vibration test approaches discussed in NASA-HDBK-7004C were developed to reduce overtesting associated with base shake vibration tests of aerospace hardware. This handbook outlines several different methods of specifying force limiting specifications. The basis for deriving force limiting specifications is related to the differences between mechanical impedances of typical aerospace hardware interfacing the mounting structures in flight configurations and the large impedances inherent in shaker vibration testing. Among these approaches, the semi-empirical method is presently the most widely used method to derive the force limiting specifications. This method is developed based on the assumption that the hardware interface responses are coherently excited. The inclusion of the incoherent excitation of the aerospace structures at mounting interfaces provides the basis for developing a more realistic force limiting specification that may be used to qualify flight hardware for launch environments using shaker testing. In this paper the semi-empirical method for defining force limiting specifications discussed in NASA handbook are reviewed using data recently obtained from a series of acoustic and vibration tests. A mathematical formation of a new force limiting approach based on considering the incoherent excitation of the hardware at their mounting interfaces is developed. Results from the analysis, which are correlated to the data obtained from a series of well instrumented acoustic and vibration tests, are discussed. The new approach provides much more realistic force limits that may further remove conservatism inherent in shaker vibration testing not accounted for by methods discussed in the NASA handbook.

Kolaini, Ali R.↗

NASA Physics of Failure (PoF) for Reliability

An item’s reliability or longevity is dependent not only on its design but also on how it is used, manufactured, tested, and the stresses it has or will experience. Stresses include operational and environmental exposures to thermal, voltage, current, age/exposure, mechanical, and radiation mechanisms. Therefore, in reliability analysis, it is important to consider the contributions of all of these factors when predicting the failure rates of components. Historically, there has been a reliance on handbook data (e.g., MIL-HDBK-217), but experience has shown that these values and distributions are not representative of actual performance (1,2). Therefore, to make more credible reliability and risk assessments for its missions, NASA must transition to estimating likelihoods of failure based on an item’s reliability/longevity factors (or the physical susceptibilities and strengths impacting the design’s performance) has or will experience, whenever possible. To facilitate this transition a “Handbook on Methodology for Physics of Failure Based Reliability Assessments” has been developed by NASA to assist in applying physics experiences or experiment physics for empirical analysis and conceptualized physics exposures or theoretical physics for deterministic analysis, to develop and aggregate realistic likelihoods of failure leading to more credible forecasts of item performance and longevity. In addition, since it is NASA’s intention that this document continues to evolve based on community lessons learned and the introduction of new assessment methodologies, NASA is encouraging and appreciates the contributions of current and future authors to maintain and enhance this handbook and its supporting case studies.

Physics of Failure↗

NASA Physics of Failure (PoF) for Reliability

An item’s reliability or longevity is dependent not only on its design but also on how it is used, manufactured, tested, and the stresses it has or will experience. Stresses include operational and environmental exposures to thermal, voltage, current, age/exposure, mechanical, and radiation mechanisms. Therefore, in reliability analysis, it is important to consider the contributions of all these factors when predicting the failure rates of components. Historically, there has been a reliance on handbook data (e.g., MIL-HDBK-217), but experience has shown that these values and distributions are not representative of actual performance. Therefore, to make more credible reliability and risk assessments for its missions, NASA must transition to estimating likelihoods of failure based on an item’s reliability or longevity factors (or the physical susceptibilities and strengths impacting the design’s performance) has or will experience, whenever possible. To facilitate this transition, a Handbook on Methodology for Physics of Failure Based Reliability Assessments has been developed by NASA to assist in applying physics experiences or experimental physics for empirical analysis and conceptualized physics exposures or theoretical physics for deterministic analysis, to develop and aggregate realistic likelihoods of failure leading to more credible forecasts of item performance and longevity. In addition, since it is NASA’s intention that this document continues to evolve based on community lessons learned and the introduction of new assessment methodologies, NASA is encouraging and appreciates the contributions of current and future authors to maintain and enhance this handbook and its supporting case studies.

PoF↗

Safe Space Conduct: NASA Best Practices Overview

While prevention of launch and on-orbit collisions has been an institutional concern of NASA for several decades (beginning with the Shuttle program), historically the paucity of spaceactors and deployed payloads made the conduct of such protection activities relatively straightforward. With the substantial increases in launched payloads over the last several years, collision avoidance operations have become substantially more complicated. At the same time, many operators are uncertain regarding what collision avoidance activities are appropriate to their missions. The lack of a space traffic management authority to articulate standards and guidelines for such conduct has only increased the confusion.In response to this situation, NASA has published a Spacecraft Conjunction Assessment and Collision Avoidance Handbook, which articulates and explains the launch and on-orbit collision avoidance best practices that the Agency has developed and is requiring of present and future NASA missions. Because the CA2 Handbook is a living document regularly updated to reflect best practices changes as the industry develops, feedback from both NASA missions and other users is continuously collected in order to issue CA2 Handbook updates.This talk will summarize and explain the collision avoidance best practices from the CA2Handbook, along with the key issues that drove the selection of those practices.

Conjunction Assessment↗

Information and Best Practices Related to NASA Nuclear Flight Safety for Space Flights Involving Space Nuclear Systems

The purpose of this handbook is to facilitate a repeatable and robust process that promotes clear and effective interfaces between activities and stakeholders focused on meeting nuclear flight safety requirements for missions utilizing space nuclear systems (SNS), within the context of NASA’s broader nuclear-related activities and interfaces. NPR 8715.26, Nuclear Flight Safety, requires that the NASA project manager “incorporate nuclear flight safety considerations starting with program or project formulation through the point at which the SNS or other radioactive material no longer has the potential to affect Earth’s biosphere.” NASA’s use of SNS inherently involves partnering with other stakeholders to conduct a range of related activities that interface with nuclear flight safety. From a categorical perspective these include: (i) meeting the authorities and licensing requirements for possession and use of nuclear material, as governed by other Federal authorities; (ii) conducting National Environmental Policy Act (NEPA) activities for nuclear-enabled missions; (iii) meeting Federal nuclear launch authorization requirements; (iv) conducting radiological contingency planning activities, including those associated with international commitments; (v) performing risk communication and public outreach activities; and (vi) ensuring decommissioning and disposal strategies reflect National policies and interests. It is the intent of this handbook to promote an effective interface between nuclear flight safety and these interrelated categorical activities. In addition to activities undertaken with partnering agencies, there are individual nuclear-related activities and programs that have a nexus to nuclear flight safety, and these include: (i) applicable NASA Standing Review Boards; (ii) the US Department of Energy nuclear safety activities conducted in partnership with NASA under Memoranda of Understanding; (iii) the Department of Defense’s Range Safety activities; (iv) NASA’s general involvement in interagency and international dialogues regarding nuclear safety; (v) the NASA-administered Interagency Nuclear Safety Review Board; (vi) NASA’s program and project governance activities and nuclear-specific Technical Discipline Team activities under the Office of the Chief Engineer; and others. It is the intent of this handbook to promote effective leveraging of these additional interrelated organizational activities, as appropriate.

Donald Helton↗

Implementing Best Practices for Data Quality Assessment of the National Renewable Energy Laboratory's Solar Resource and Meteorological Assessment Project

Effective solar radiation measurements for research and economic analyses require a strict protocol for maintenance, calibration, and documentation to minimize station down-time and data corruption. The National Renewable Energy Laboratory's Concentrating Solar Power: Best Practices Handbook for the Collection and Use of Solar Resource Data (1) includes guidelines for operating a solar measure-ment station. This paper describes a suite of automated and semi-automated routines based on the best practices hand-book as developed for the National Renewable Energy La-boratory Solar Resource and Meteorological Assessment Project. These routines allow efficient inspection and data flagging to alert operators of conditions that require imme-diate attention. Although the handbook is targeted for con-centrating solar power applications, the quality-assessment procedures described are generic and should benefit many solar measurement applications. The routines use data in one-minute measurement resolution, as suggested by the handbook, but they could be modified for other time scales.

14 SOLAR ENERGY↗

The ORSphere Benchmark Evaluation and Its Potential Impact on Nuclear Criticality Safety

In the early 1970’s, critical experiments using an unreflected metal sphere of highly enriched uranium (HEU) were performed with the focus to provide a "very accurate description…as an ideal benchmark for calculational methods and cross-section data files." Two near-critical configurations of the Oak Ridge Sphere (ORSphere) were evaluated as acceptable benchmark experiments for inclusion in the International Handbook of Evaluated Criticality Safety Benchmark Experiments (ICSBEP Handbook). The results from those benchmark experiments were then compared with additional unmoderated and unreflected HEU metal benchmark experiment configurations currently found in the ICSBEP Handbook. For basic geometries (spheres, cylinders, and slabs) the eigenvalues calculated using MCNP5 and ENDF/B-VII.0 were within 3 of their respective benchmark values. There appears to be generally a good agreement between calculated and benchmark values for spherical and slab geometry systems. Cylindrical geometry configurations tended to calculate low, including more complex bare HEU metal systems containing cylinders. The ORSphere experiments do not calculate within their 1σ uncertainty and there is a possibility that the effect of the measured uncertainties for the GODIVA I benchmark may need reevaluated. There is significant scatter in the calculations for the highly correlated ORCEF cylinder experiments, which are constructed from close-fitting HEU discs and annuli. Selection of a nuclear data library can have a larger impact on calculated eigenvalue results than the variation found within calculations of a given experimental series, such as the ORCEF cylinders, using a single nuclear data set.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Bare, Complex, and Potassium-Filled HEU Oralloy Annuli Benchmark Experiments

Hundreds of critical experiments were constructed from Oak Ridge Alloy (oralloy) during the 1960s and 1970s at the Oak Ridge Critical Experiments Facility (ORCEF) in support of criticality safety operations at the Y-12 Plant. The purpose of these experiments included the evaluation of storage, casting, and handling limits and providing data for verification of calculation methods and cross sections for nuclear criticality safety applications. Recent contributions to the International Handbook of Evaluated Criticality Safety Benchmark Experiments (ICSBEP Handbook) include bare, complex, and potassium-filled annuli comprising multiple stacked units of highly enriched uranium (HEU), ~93.2 wt.% 235U, annuli, discs, and parallelepipeds. Prior contributions to the ICSBEP Handbook include bare (unreflected and unmoderated) cylinders; configurations of cylinders and annuli reflected with polyethylene, beryllium, or thin-graphite reflectors; GROTESQUE; and ORSphere. The newest contributions include a bare HEU 11-7 (11 inch outer diameter and 7 inch inner diameter) annulus capped at the top and bottom; bare HEU 13-7, 15-7, and 15-9 annuli; bare HEU complex annuli consisting of a 15-9 annulus containing either an off-center 7-inch-diameter cylinder, 5 × 5 inch parallelepiped, or split parallelepiped; and an HEU 13-7 annulus containing either empty stainless steel cans or potassium-metal-filled cans. The purpose of this latter pair of annulus configurations was to test the fast neutron cross sections of potassium as it was a candidate for coolant in some early space power reactor designs. A total of nine new configurations were evaluated as acceptable benchmark experiment measurements. Additional ORCEF oralloy experiments have also been identified for future benchmark evaluation.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Benchmark Progress towards TREAT M8CAL Core Loading to Support Validation of TREAT Operations

Benchmark experiment data is necessary to validate modeling and simulation activities to support Transient Reactor Experiment Test (TREAT) Facility restart and operations. Key measurements of interest include criticality, control rod worth, excess reactivity, and shutdown margin for varying core loading sizes. Benchmark evaluations are being developed according the guidelines provided in the International Handbook of Evaluated Reactor Physics Benchmark Experiments (IRPhEP Handbook) that can also support advanced modeling and simulation activities, new experiment design for advanced reactors and accident tolerant fuel, and potential low-enriched uranium conversion of the TREAT reactor. This summary discusses development activities supporting a benchmark evaluation of the TREAT M8CAL core loading, which will be submitted for peer-review and publication in the IRPhEP Handbook with the identifier TREAT-FUND-RESR-002. Detailed models of TREAT were developed and evaluated to prepare benchmark models of the minimum critical mass configuration. Calculations were performed using MCNP6.1 with ENDF/B-VII.1 nuclear data libraries. Discussion of results.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Validation of Criticality Analysis Capability of SuperMC with ICSBEP

SuperMC is a general purpose, intelligent and multifunctional, continuous energy Monte Carlo program for the design and safety evaluation of nuclear systems. It is designed to perform the comprehensive neutronics calculation, taking the radiation transport as the core and including the depletion, radiation source term/dose/biohazard, material activation and transmutation, etc. The latest version of SuperMC can perform the simulation of neutron, photon and coupled neutron and photon transport, and also equipped with the functions of automatic modeling and visualization. SuperMC has been verified by more than 2000 benchmark models and experiments including the handbook of International Criticality Safety Benchmark Evaluation Project (ICSBEP), the Shielding Integral Benchmark Archive Database (SINBAD), etc. The fusion reactor (ITER benchmark model, FDS Fusion Reactors), fast reactors (BN600, CLEAR-I), PWR reactors (HM, BEAVRS) and cases from the International Reactor Physics handbook Evaluation Program (IRPhEP) were employed for validating the comprehensive capability for reactor applications. In this paper, the validation of SuperMC based on the handbook of ICSBEP will be presented. ICSBEP, released by OECD/NEA, contains criticality safety benchmark specifications derived from experiments that were performed at various nuclear critical facilities around the world, which was widely used to verify neutronic codes and associated nuclear data libraries for criticality safety analysis. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗