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At least 973 records · Page 54

NASA Office of Aeronautical and Space Technology Summer Workshop. Volume 6: Structures and dynamics panel

Structural requirements for future space missions were defined in relation to technology needs and payloads. Specific areas examined include: large area space structures (antennas, solar array structures, and platforms); a long, slender structure or boom used to support large objects from the shuttle or hold two bodies apart in space; and advanced composite structures for cost effective weight reductions. Other topics discussed include: minimum gage concepts, high temperature components, load and response determination and control, and reliability and life prediction.

Source record↗

Creep degradation in oxide-dispersion-strengthened alloys

Oxide dispersion strengthened Ni-base alloys in wrought bar form are studied for creep degradation effects similar to those found in thin gage sheet. The bar products evaluated included ODS-Ni, ODS-NiCr, and three types of advanced ODS-NiCrAl alloys. Tensile test specimens were exposed to creep at various stress levels at 1365 K and then tensile tested at room temperature. Low residual tensile properties, change in fracture mode, the appearance of dispersoid-free bands, grain boundary cavitation, and internal oxidation in the microstructure were interpreted as creep degradation effects. This work showed that many ODS alloys are subject to creep damage. Degradation of tensile properties occurred after very small amounts of creep strain, ductility being the most sensitive property. All the ODS alloys which were creep damaged possessed a large grain size. Creep damage appears to have been due to diffusional creep which produced dispersoid-free bands around boundaries acting as vacancy sources. Low angle and possibly twin boundaries acted as vacancy sources.

Whittenberger, J. D.↗

Load-displacement measurement and work determination in three-point bend tests of notched or precracked specimens

Suggestions for testing of notched or cracked three-point bend specimens are presented which: (1) correct displacement measurement errors resulting from misalignment between the load applicator and specimen; (2) account for coincidental strains not associated with the work of crack extension; (3) simplify record analysis and processing; and (4) extend displacement gage range without sacrifice of sensitivity or accuracy. These testing details are particularly applicable to procedures in which the crack extension force is determined from the work done on the specimen.

Buzzard, R. J.↗

Optical Detection of Blade Flutter

Dynamic strain gages mounted on rotor blades are used as the primary instrumentation for detecting the onset of flutter and defining the vibratory mode and frequency. Optical devices are evaluated for performing the same measurements as well as providing supplementary information on the vibratory characteristics. Two separate methods are studied: stroboscopic imagery of the blade tip and photoelectric scanning of blade tip motion. Both methods give visual data in real time as well as video tape records. The optical systems are described, and representative results are presented. The potential of this instrumentation in flutter research is discussed.

Nieberding, W. C.↗

Correlation of self-contamination experiments in orbit and scattering return flux calculations

Gaseous emissions from a spacecraft modify the orbital environment degrade the observations of distant radiation sources, and provide contamination fluxes induced by self-scattering and scattering with ambient particles. Experiments were carried out on the orbiting Atmospheric Explorer-D satellite (AE-D) to verify the calculated return fluxes of a neon source. Known rates of neon were emitted in the direction of the velocity on command to the Molecular Return Measurement Unit (MRMU). At 250 km, the neutral mass spectrometer indicated a total neon return flux of .0246 times the emitted flux. The calculated fraction was .0123, including .00354 for the ambient scatter and .00354 for the altitude independent self-scatter. The pressure gages indicated return pressure less than .000933Pa .000007 at altitudes from 161 to 210 km. The maximum return pressure for 161-km orbit was calculated as 7.3 x 10-7 including a self scattering contribution of .000024 Pa .000000018.

Scialdone, J. J.↗

Results of boron-aluminum thrust structure

Results are presented of testing-to-failure a two member boron-aluminum thrust structure. The structure represented one section of a more complex planar truss and was designed to test the integrity of a diffusion bonded joint. The structure failed at 107 percent of the ultimate design load in the diffusion bond region. Strain gages and displacement transducers were used to measure loads and deflections of the truss. The experimentally derived axial loads, bending moments, and torsion in the various members are presented and compared with predicted values.

Hyer, M. W.↗

Inclusion of explicit thermal requirements in optimum structural design

A finite-element based procedure is described for obtaining minimum mass designs of structures subjected to combined thermal and mechanical loading and both strength and thermal constraints. The procedure is based on a mathematical programming method using the Sequence of Unconstrained Minimizations Technique (SUMT) in which design requirements are incorporated by an exterior penalty function. The procedure is limited to steady-state temperatures which are controlled by structural sizing only. The optimization procedure is demonstrated by the design of a structural wing box with both mechanical loading and external heating, subject to design constraints on stress, minimum gage, and temperature. The final design for these conditions is compared with a corresponding design in which temperature constraints are omitted.

Adelman, H. M.↗

Amplifying ribbon extensometer

A self-contained, nonelectrical strain gage capable of amplifying strain inputs and preserving the maximum strain measurement for later observance is presented.

Alley, V. L., Jr.↗

Ten Deg Off-Axis Test for Shear Properties in Fiber Composites

A combined theoretical and experimental investigation was conducted to assess the suitability of the 10 deg off-axis tensile test specimen for the intralaminar shear characterization of unidirectional composites. Composite mechanics, a combined-stress failure criterion, and a finite variation across the specimen width and the relative stress and strain magnitudes at the 10 deg plane. Strain gages were used to measure the strain variation across the specimen width at specimen midlength and near the end tabs. Specimens from Mod-I/epoxy, T-300/epoxy, and S-glass/epoxy were used in the experimental program. It was found that the 10 deg off-axis tensile test specimen is suitable for intralaminar shear characterization, and it is recommended that it should be considered as a possible standard test specimen for such a characterization.

Chamis, C. C.↗

Experimental apparatus for investigation of fan aeroelastic instabilities in turbomachinery

The application, installation, and monitoring of dynamic strain gage instrumentation on the rotating fan blades for subsonic stalled flutter mode of the first fan rotor are described. The engine installation, the modifications to the engine controls to obtain off schedule operation of the fan, engine aerodynamic instrumentation, and general data acquisition systems are discussed.

Jones, W. H.↗

A study of damage zones or characteristic lengths as related to the fracture behavior of graphite/epoxy laminates

Uniaxial tensile tests conducted on a variety of graphite/epoxy laminates, containing narrow rectangular slits, square or circular holes with various aspect ratios are discussed. The techniques used to study stable crack or damage zone growth--namely, birefringence coatings, COD gages, and microscopic observations are discussed. Initial and final fracture modes are discussed as well as the effect of notch size and shape, and laminate type on the fracture process. Characteristic lengths are calculated and compared to each other using the point, average and inherent flaw theories. Fracture toughnesses are calculated by the same theories and compared to a boundary integral equation technique. Finite width K-calibration factors are also discussed.

Yeow, Y. T.↗

Miniature drag-force anemometer

A miniature drag-force anemometer is described which is capable of measuring dynamic velocity head and flow direction. The anemometer consists of a silicon cantilever beam 2.5 mm long, 1.5 mm wide, and 0.25 mm thick with an integrated diffused strain-gage bridge, located at the base of the beam, as the force measuring element. The dynamics of the beam are like those of a second-order system with a natural frequency of about 42 kHz and a damping coefficient of 0.007. The anemometer can be used in both forward and reversed flow. Measured flow characteristics up to Mach 0.6 are presented along with application examples including turbulence measurements.

Krause, L. N.↗

Environmental effects on aluminum fracture

The sustained load stress corrosion cracking (SCC) threshold for aluminum alloy 214 was determined using smooth (sigma sub TH) and precracked (K sub ISCC) specimens, and cyclic load growth behavior in 3.5% NaCl salt solution was studied. The relationship between K sub ISCC and sigma sub TH was also studied. The work showed that 2124-T851 aluminum alloy in plate gage has a moderately high resistance to stress corrosion attack. Experimental results showed that no SCC occurred in the longitudinal and long transverse directions in any of the tests. Some SCC was found by smooth tests in the short transverse direction, and the data were confirmed by two test methods-sigma sub TH = 275 MN/sq m (40 ksi). No SCC was found from compact specimen tests in any direction: surface flaw and center notch specimens evaluated in the short transverse direction exhibited SCC. The data indicate that stress corrosion behavior is defect, size, and stress dependent, but not entirely in accordance with a stress intensity controlled mechanism.

Schwartzberg, F. R.↗

Resizing procedure for structures under combined mechanical and thermal loading

The fully-stressed design (FSD) appears to be the most widely used approach for sizing of flight structures under strength and minimum-gage constraints. Almost all of the experience with FSD has been with structures primarily under mechanical loading as opposed to thermal loading. In this method the structural sizes are iterated with the step size, depending on the ratio of the total stress to the allowable stress. In this paper, the thermal fully-stressed design (TFSD) procedure developed for problems involving substantial thermal stress is extended to biaxial stress members using a Von Mises failure criterion. The TFSD resizing procedure for uniaxial stress is restated and the new procedure for biaxial stress members is developed. Results are presented for an application of the two procedures to size a simplified wing structure.

Adelman, H. M.↗

Effect of laminate construction on residual stresses in composites

The effects of ply stacking sequence and ply orientation on the magnitude of lamination residual stresses in graphite/polyimide angle-ply laminates was studied. Embedded strain gage techniques were used to measure thermal strains in laminates of different layup, and residual strains were determined by comparing thermal strains in the angle-ply laminates with those of a unidirectional laminate. The ply stacking sequence did not have an effect on the magnitude of residual strains.

Daniel, I. M.↗

Attenuation of propagation through rain for an earth-satellite path correlated with predicted values using radar

During the summer of 1974 and spring of 1975, measurements of attenuation of propagation through rain were made at Wallops Island, VA, using 13 and 18 GHz transmitters operating in the uplink mode toward the ATS-6 satellite. Simultaneously, rain reflectivity levels were measured along the earth-satellite path using a high resolution (0.4 deg beamwidth) S-band radar having a scanning antenna. Four rain-gages and two disdrometers were also located in the vicinity of the transmitters. The radar and disdrometer data were used in a modelling program to predict attenuation levels which were subsequently compared to the directly measured fades over nearly simultaneous time intervals. Predicted attenuation levels were obtained for three drop size distributions. Comparisons between predicted and measured attenuation levels showed the APL dropsize distribution gave the smallest rms difference of 1.3 dB at 13 and 18 GHz although the rms difference corresponding to Marshall-Palmer was close to this value. The good agreement suggests the validity of using radar to model path attenuation to obtain attenuation statistics.

Goldhirsh, J.↗

A CW ultrasonic bolt-strain monitor

There exists a need for a relatively inexpensive system for measuring strain in bolts. The torque wrench is one technique for straining bolts which has been widely applied. Unfortunately, friction in the bolt threads and between the nut and the work tend to make such a simple system inaccurate. In practice, a torque wrench is unacceptable for many situations where strain is critical. In this article, an ultrasonic technique is described which can indicate changes in bolt strain to better than one part in 10,000. The technique is based on the one-dimensional propagating-ultrasonic-wave model and uses a new ultrasonic instrument called a Reflection Oscillator Ultrasonic Spectrometer which is a closed-loop feedback marginal-oscillator system that frequency locks the device to the peak of a mechanical resonance in the bolt. The instrument indicates a shift in the bolt resonance frequency due to elongation and changes in velocity of sound due to strain. Data are presented comparing a standard torque wrench to the ultrasonic monitor for different measured stresses on the bolt as well as for different bolt conditions. The strain instrument can be used to monitor changing stresses, to measure material properties and may be applied as a strain gage or load cell.

Heyman, J. S.↗