Results for “CAVITATION” — Page 54

NASA NTRSDate not supplied

Numerical analysis of Microgravity Bubble Separation in Open Channels with ISS Bemchmarks

Spacecraft fluid systems often require specific considerations to operate in a manner similar to those on Earth. For instance, an open wedge shaped channel can serve as a pathway for passively separating bubbles from a liquid in a two phase flow, analogous to buoyancy effects on Earth. As the bubbles merge within the channel, they become increasingly confined in the wedge, driving them upwards and outwards toward the free surface due to capillary forces. These same forces ensure coalescence and allow the bubbles to escape through the free surface. However, in low gravity environments, a challenge arises when bubbles are not sufficiently large. Under such conditions, the bubbles tend to follow trajectories near their inscribed elevations, never fully leaving the liquid. Such unseparated bubbles can lead to downstream pump failure, cavitation, flow instabilities, dryout, and other adverse effects aboard spacecraft. Understanding and exploiting the underlying mechanisms behind this behavior is crucial for enhancing the reliability of passive capillary fluids management in space applications, including cryogenic and storable fuels transport, thermal fluids circulation, water recycling for life support, plant watering systems, and more. The joint German Aerospace Center (DLR) and NASA Capillary Channel Flow (CCF) experiment conducted on the International Space Station has provided an extensive publicly available database documenting such phenomena (https://science.nasa.gov/physical sciences informatics psi). Leveraging this resource, we aim to establish benchmarks for our numerical investigation of zero gravity bubbly two phase flow in open wedge channels. Specifically, we seek to quantitatively understand the mechanisms governing ‘inscribed’ bubble motion, considering the apparent interplay of two competing forces: Saffman lift (causing upward/outward motion) and the Magnus effect (causing downward/inward motion). Our cross cutting findings directly inform the development of robust passive phase separation methods within spacecraft plumbing systems.

bubble↗

NASA NTRS2026

Influences of Introduced Yttrium Oxide Particles on Superalloy 718

Additive manufacturing has proven useful for introducing oxide particles into superalloys, to provide oxide dispersion strengthening (ODS) at high temperatures. This study screened how such an approach can influence microstructure and failure modes for superalloy 718. The objective of this study was to compare tensile and creep failure modes for additively manufactured superalloy 718 having introduced oxide particles. Fine yttrium-oxide (yttria) particles were introduced into 718 powder using two different powder mixing methods. Additive manufacturing by laser powder bed fusion was then used to prepare specimen blanks for each case, oriented parallel and transverse to the building direction. These were subsequently given consistent stress relief, hot isostatic pressurization, and final heat treatments, then subjected to tensile and creep tests at varied temperatures. Additively manufactured 718 without ODS (“no-ODS”) had nearly equiaxed grains at 50 μm in width. Roll-mixed ODS material had a bimodal grain size distribution, with fine grains at 9 μm and coarse grains at 66 μm in average width. The fine grains were elongated about 5x in the building direction. Acoustic-mixed ODS materials had grains at 10 μm in width that were elongated about 10x in the build direction. Compared to no-ODS, roll-mixed and acoustic mixed ODS materials did not show improved tensile strengths at room temperature, 760 °C, and 1093 °C. The tensile failure strains parallel to the building direction of roll-mixed ODS material were lowest in these tests. Flattened clumps of yttria had formed transverse to the building direction in roll-mixed material, which were easily cracked. Creep rupture response at 760 °C in the building direction was highest for acoustic-mixed material test. Creep tests at 1093 °C showed varied results, with low rupture lives associated with enhanced cavitation at grain boundaries and surface oxidation. Transverse to the building direction, all three materials had low failure strains in tests at 760 °C. The elongated grain boundaries failed readily in all transverse specimens tested at 760 °C and 1093 °C.

oxide dispersion strengthening↗

NASA NTRS2026

Designing a Propylene-Glycol Coolant Servicer System for Gateway’s Internal Active Thermal Control System

A human spacecraft ATCS—especially one using single-phase coolant loops exposed to cabin atmospheric conditions—requires periodic degassing and refilling to support long-duration missions of 15 to 30 years. During initial fill operations, system maintenance, gas permeation, and quick-disconnect mating or de-mating, small amounts of gas can gradually enter the coolant system over time. This can lead to degraded heat transfer performance, pump cavitation, and potentially pump vapor lock if a significant gas volume accumulates over time. Additionally, system leaks and routine fluid sampling can gradually reduce accumulator volumes to unacceptable levels, requiring periodic refills. In more severe cases, catastrophic changes in fluid composition may necessitate emergency draining, refilling, and degassing to ensure continued system functionality. These risks were identified and mitigated on the ISS ITCS through the development of a dual-membrane degasser ORU and a Fluid Servicer System ORU for coolant refilling. These systems were developed for the fully water-based ISS ITCS Coolant[1]. The Gateway space station, the first permanent human habitat in lunar orbit, uses a propylene-glycol/water coolant mixture, which has significantly different fluid properties compared to pure water. Because microgravity degassing technologies are sensitive to fluid surface tension and viscosity, existing ISS hardware is not suitable for servicing a propylene-glycol-based TCS. Unlike the ISS, the Gateway will operate in a higher-radiation environment and must meet stricter mass constraints due to its location outside of low earth orbit. This Government Furnished Equipment (GFE) flight hardware project aims to develop a lightweight, radiation-resistant Coolant Servicer System (CSS) capable of degassing and refilling Gateway’s propylene-glycol water-based IATCS.

Propylene Glycol Water↗

NASA NTRS2026

Designing a Propylene-Glycol Coolant Servicer System for Gateway’s Internal Active Thermal Control System

A human spacecraft ATCS—especially one using single-phase coolant loops exposed to cabin atmospheric conditions—requires periodic degassing and refilling to support long-duration missions of 15 to 30 years. During initial fill operations, system maintenance, gas permeation, and quick-disconnect mating or de-mating, small amounts of gas can gradually enter the coolant system over time. This can lead to degraded heat transfer performance, pump cavitation, and potentially pump vapor lock if a significant gas volume accumulates over time. Additionally, system leaks and routine fluid sampling can gradually reduce accumulator volumes to unacceptable levels, requiring periodic refills. In more severe cases, catastrophic changes in fluid composition may necessitate emergency draining, refilling, and degassing to ensure continued system functionality. These risks were identified and mitigated on the ISS ITCS through the development of a dual-membrane degasser ORU and a Fluid Servicer System ORU for coolant refilling. These systems were developed for the fully water-based ISS ITCS Coolant[1]. The Gateway space station, the first permanent human habitat in lunar orbit, uses a propylene-glycol/water coolant mixture, which has significantly different fluid properties compared to pure water. Because microgravity degassing technologies are sensitive to fluid surface tension and viscosity, existing ISS hardware is not suitable for servicing a propylene-glycol-based TCS. Unlike the ISS, the Gateway will operate in a higher-radiation environment and must meet stricter mass constraints due to its location outside of low earth orbit. This Government Furnished Equipment (GFE) flight hardware project aims to develop a lightweight, radiation-resistant Coolant Servicer System (CSS) capable of degassing and refilling Gateway’s propylene-glycol water-based IATCS.

Propylene Glycol Water↗

DOE OSTI2012

KIVA-Update June 2012

Development of a fractional step, a Predictor-Corrector Split (PCS), or what is often known as a projection method combining hp-adaptive system in a Finite Element Method (FEM) for combustion modeling has been achieved. This model will advance the accuracy and range of applicability of the KIVA combustion model and software used typically for internal combustion engine modeling. This abstract describes a PCS hp-adaptive FEM model for turbulent reactive flow spanning all velocity regimes and fluids that is being developed for the new KIVA combustion algorithm, particularly for internal combustion engines. The method and general solver is applicable to Newtonian and non- Newtonian fluids and also for incompressible solids, porous media, solidification modeling, and fluid structure interaction problems. The fuel injection and injector modeling could easily benefit from the capability of solving the fluid structure interaction problem in an injector, helping to understand cycle to cycle variation and cavitation. This is just one example where the new algorithm differs from the old, in addition to handling Conjugate Heat Transfer (CHT), although there a numerous features that makes the new system more robust and accurate. In these ways, the PCS hp-adaptive algorithm does not compete with commercial software packages, those often used in conjunction with the currently distributed KIVA codes for engine combustion modeling. In addition, choosing a local ALE method on immersed moving parts represented by overset grid that is 2nd order spatially accurate, allows for easy grid generation from CAD to fluid grid while also provide for robustness in handling any possible moving parts configuration without any code modifications. The combined methods employed produce a minimal amount of computational effort as compared to fully resolved grids at the same accuracy. We demonstrate the solver on benchmark problems for the all flow regimes as follows: (1) 2-D backward-facing step using h-adaption, (2) 2-D driven cavity, (3) 2-D natural convection in a differentially heat cavity with h-adaptation, (4) NACA 0012 airfoil in 2-D, (5) supersonic flows over compression ramps, (6) 2-D natural convection in a differentially heat cavity with hp-adaptation, (7) 3-D natural convection in a differentially heat sphere with hp-adaptation. In addition, we show the new moving parts algorithm for working for a 2-D piston; the immersed moving parts method also for valves and pistons, vanes, etc... The movement is performed using an overset grid method and is 2nd order accurate in space, and never produces a tangle grid, that is, robust system at any resolution and any parts configuration. We also show CHT for the currently distributed KIVA-4mpi software and some fairly automatic grid generation using Sandia's Cubit unstructured grid generator. A new electronic web-based manual for KIVA-4 has been developed as well.

02 PETROLEUM↗

DOE OSTI2013

Gas powered fluid gun with recoil mitigation

A gas powered fluid gun for propelling a stream or slug of a fluid at high velocity toward a target. Recoil mitigation is provided that reduces or eliminates the associated recoil forces, with minimal or no backwash. By launching a quantity of water in the opposite direction, net momentum forces are reduced or eliminated. Examples of recoil mitigation devices include a cone for making a conical fluid sheet, a device forming multiple impinging streams of fluid, a cavitating venturi, one or more spinning vanes, or an annular tangential entry/exit.

47 OTHER INSTRUMENTATION↗

DOE OSTI2014

Rankine cycle waste heat recovery system

This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

42 ENGINEERING↗

DOE OSTI2016

Gas powered fluid gun with recoil mitigation

A gas powered fluid gun for propelling a stream or slug of a fluid at high velocity toward a target. Recoil mitigation is provided that reduces or eliminates the associated recoil forces, with minimal or no backwash. By launching a quantity of water in the opposite direction, net momentum forces are reduced or eliminated. Examples of recoil mitigation devices include a cone for making a conical fluid sheet, a device forming multiple impinging streams of fluid, a cavitating venturi, one or more spinning vanes, or an annular tangential entry/exit.

42 ENGINEERING↗

DOE OSTI2016

Rankine cycle waste heat recovery system

This disclosure relates to a waste heat recovery (WHR) system and to a system and method for regulation of a fluid inventory in a condenser and a receiver of a Rankine cycle WHR system. Such regulation includes the ability to regulate the pressure in a WHR system to control cavitation and energy conversion.

30 DIRECT ENERGY CONVERSION↗

DOE OSTI2017

Gas powered fluid gun with recoil mitigation

A gas powered fluid gun for propelling a stream or slug of a fluid at high velocity toward a target. Recoil mitigation is provided by a cavitating venturi that reduces or eliminates the associated recoil forces, with minimal or no backwash. By launching a quantity of water in the opposite direction, net momentum forces are reduced or eliminated.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

DOE OSTI2017

Failure, modal, and vibration analysis of a reactor pool cooling pump

Two 75 HP pumps redundantly supply cooling water to the reactor pool of the High Flux Isotope Reactor (HFIR) at the Oak Ridge National Laboratory (ORNL). Due to a recent history of premature bearing failures, one of these pumps has undergone maintenance to deal with possible issues of misalignment and base looseness. Vibration analysis and modal analysis including steady state spectrum, operational deflection shape, run up and down order tracking, and modal impact have been utilized to verify the effectiveness of the maintenance and identify possible remaining failure modes. The studies conclude that the pump is, after the maintenance, in an overall good conditional state as per ISO 10816, but a few failure modes remain. These modes consist of some shaft unbalance, considerable shaft misalignment intensified by piping movement, possible motor ground fault, hydrodynamic issues such as cavitation with modal interaction, and base looseness. These failure modes and their supporting data have been used to make suggestions for future maintenance, to verify the effectiveness of the previous maintenance, and to provide a base on which to check future data. This report will cover the testing setup, methodology, analysis results, and maintenance suggestions.

42 ENGINEERING↗

DOE OSTI2017

Evaluation of an Eulerian multi-material mixture formulation based on a single inverse deformation gradient tensor field

We report high energy-density solids undergoing elastic-plastic deformations coupled to compressible fluids are a common occurrence in engineering applications. Examples include problems involving high-velocity impact and penetration, cavitation, and several manufacturing processes, such as cold forming. Numerical simulations of such phenomena require the ability to handle the interaction of shock waves with multi-material interfaces that can undergo large deformations and severe distortions. As opposed to Lagrangian (Benson 1992) and arbitrary Lagrangian-Eulerian (ALE) methods (Donea et al. 2004), fully Eulerian methods use grids that do not change in time. Consequently, Eulerian methods do not suffer from difficulties on account of mesh entanglement, and do not require periodic, expensive, remap operations.

36 MATERIALS SCIENCE↗

DOE OSTI2018

Compact liquid nitrogen pump

The invention provides a cryogenic liquid pump system, having a first end with at least an insulating lid and motor; a second end, wherein the second end is a pump, said pump comprising an impeller; and a gas release plate upstream of the impeller; and a shaft disposed between the first end and the second end, wherein the motor imparts mechanical energy to the pump through the shaft. Also provided is a method for preventing cavitation of a cryogenic liquid in a cryogenic pump, the method having the steps of constantly maintaining pressure on the liquid in the pump and evacuating gas bubbles that form within the pump.

42 ENGINEERING↗

DOE OSTI2019

Research Considerations for Foam Fracturing in Stimulation Development for Enhanced Geothermal Systems

In regions where hydraulic fracturing is being considered for enhanced geothermal systems (EGS), and use of water is an issue, foam fracturing is an attractive option as a reduced water or waterless stimulation method. Although it has been shown to be an effective alternative in oil & gas production, foam fracturing has not yet been demonstrated in geothermal energy development. There are many challenges encountered in EGS. The reservoir may be located at great depth where earth stresses will be large and rock strength may be high. In addition, the viscosity of foam is higher than that of a pure single-phase fluid. Thus, the fracturing pressure will be increased substantially if a conventional fracturing routine is used. Moreover, fracturing in EGS systems may have more potential for induced seismicity. A proactive approach is proposed to address this technical challenge by using pulsed injection in a current project, sponsored by the U.S. DOE GTO Waterless Stimulation Initiative. This approach enables the dynamic responses of rock structure to be utilized and a new cavitation-based material-removal mechanism to be explored for enhanced fracturing efficiency. It also offers an approach to mitigate fracturing-induced seismicity and the potential to control dynamic behavior of foamed fluids. Research considerations will be described for investigation of the above phenomena in foam fracturing for EGS stimulation development.

Wang, Hong↗

DOE OSTI2019

Method for producing nanoparticles and the nanoparticles produced therefrom

Disclosed herein is a method comprising disposing a container containing a metal and/or ferromagnetic solid and abrasive particles in a static magnetic field; where the container is surrounded by an induction coil; activating the induction coil with an electrical current, to heat up the metallic or ferromagnetic solid to form a fluid; generating sonic energy to produce acoustic cavitation and abrasion between the abrasive particles and the container; and producing nanoparticles that comprise elements from the container, the metal and/or the ferromagnetic solid and the abrasive particles. Disclosed herein too is a composition comprising first metal or a first ceramic; and particles comprising carbides and/or nitrides dispersed therein. Disclosed herein too is a composition comprising nanoparticles comprising chromium carbide, iron carbide, nickel carbide, y.-Fe and magnesium nitride.

36 MATERIALS SCIENCE↗

DOE OSTI2019

Direct formation of gold nanoparticles using ultrasound

The invention provides a green chemistry, aqueous method to synthesize gold nanoparticles directly from bulk gold sources. The method involves the ultrasonication of bulk gold in water in the presence of an alkythiol species and a quaternary ammonium surfactant. An organic bilayer forms on the surface of the gold which renders it susceptible to material ejection from the violent collapse of cavitation bubbles. This ejected material is stabilized in solution by the formation of an organic bilayer and can be easily separated. It can then be subjected to an aqueous digestive ripening step to give a gold nanoparticle ensemble with a well-defined plasmon resonance. This method is applicable to a number of different sources of bulk gold. The method can be applied to an environmentally important problem; the recovery of gold from electronic waste streams. For example, gold nanoparticles can be extracted directly from the surface of SIM cards, with no prior manipulation of the cards necessary.

Huber, Dale L.↗

DOE OSTI2016

DIRECT LASER DEPOSITION OF POROUS STRUCTURES AND GRADIENT METAL-CERAMIC COMPOSITE COATINGS

Direct laser deposition is an additive manufacturing technique capable of producing complex geometries, bond different materials, repair broken parts, and add protective coating. In the present study it is used to make micro-porous scaffolds and apply protective vanadium and niobium carbide coatings. Micro-porous metal filters are a difficult thing to make but are required for many applications. In this study it was hypothesized that laser engineering net shaping (LENS) could be used to make porous Ti6Al4V scaffolds with an interconnected micro-porous structure. This proved to be true with cylinders made to have 15.9% porosity, and a pore size less than 100μm. These structures were made by only altering processing parameters, which yielded a scaffold with obstructed random pore interconnectivity. The scaffolds had a compressive strength of 645-556MPa and martensitic like α' grains. Another study was done to apply hard niobium and vanadium carbide surface coatings to stainless steel. The objective was to used LENS to deposit stainless steel coatings with added carbides to eventually make a gradient coating with increased protective qualities. Parts that have suffered material loss from abrasive wear or cavitation could have material added back as well as add a protective coating at the same time. Compositions ranging from 5% to 100% of the carbides were mixed with stainless steel. The coatings were then deposited on a stainless steel 304 substrate individually, as well as in a series to make a gradient structure. These coatings all increased hardness, wear resistance, and 100%VC significantly increased the materials resistance to damage from abrasive water. The carbides integrated into the SS304 matrix on the grain boundaries making a metal ceramic composite. These precipitates left residual stress in the structure which increased the hardness and wear resistance. The study proved that the addition of these carbides did increase the protective qualities and could make a gradient coating with properties tailored to the user’s preference.

13 HYDRO ENERGY↗

DOE OSTI2020

Method for producing nanoparticles and the nanoparticles produced therefrom

Disclosed herein is a method comprising disposing a container containing a metal and/or ferromagnetic solid and abrasive particles in a static magnetic field; where the container is surrounded by an induction coil; activating the induction coil with an electrical current, to heat up the metallic or ferromagnetic solid to form a fluid; generating sonic energy to produce acoustic cavitation and abrasion between the abrasive particles and the container; and producing nanoparticles that comprise elements from the container, the metal and/or the ferromagnetic solid and the abrasive particles. Disclosed herein too is a composition comprising first metal or a first ceramic; and particles comprising carbides and/or nitrides dispersed therein. Disclosed herein too is a composition comprising nanoparticles comprising chromium carbide, iron carbide, nickel carbide, γ-Fe and magnesium nickel.

36 MATERIALS SCIENCE↗