A comparison of experimental compressive axial loading testing with a numerical simulation of topologically optimized cervical implants made by selective laser melting
Not Available
Schnitzer, Marek (ORCID:0000000186893644)↗
SEARCH · Engineering Papers
Results for “laser testing”
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Performance of laser-glazed zirconia thermal barrier coatings in cyclic oxidation and corrosion burner rig tests
(Previously announced in STAR as N82-22346)
Zaplatynsky, I.↗
Analysis of the laser welding keyhole using inline coherent imaging
Laser beam welding is a widely used fusion welding process in many industrial applications such as automotive, aerospace, energy, defense, and medical products. Industry has a fundamental need to model the laser welding process to minimize experimental testing and improve confidence in production welds. However, computational models attempting to predict weld formation are limited by an incomplete understanding of the beam-material interactions. As a consequence, these models do not accurately predict the mechanisms associated with laser weld formation. To improve the current state of prediction capabilities, it is vital to better detect/measure the physical aspects of the weld pool during high energy density welding. In this work, a novel real-time laser weld monitoring device using inline coherent imaging (ICI) was used to provide a fundamental understanding of laser weld formation via vaporization. The objective of this work was to investigate and quantify the relationship relating laser weld parameters and the vapor capillary (keyhole) through a state-of-the-art measurement technique. Bead-on-plate laser beam welds were produced with partial penetration on 304L stainless steel, 2205 duplex stainless steel, and Ti-6Al-4V. Keyhole monitoring was performed using a commercially available ICI system to collect keyhole penetration data in real time. These measurements were reconstructed to generate the vapor capillary shape at different welding parameters. Process parameters significantly influenced the keyhole shape and the keyhole root position relative to the process beam. Finally, the keyhole geometry showed distinct differences between the stainless steel alloys and Ti-6Al-4V.
2205↗
Porous photonic crystal external cavity laser biosensor
We report the design, fabrication, and testing of a photonic crystal (PC) biosensor structure that incorporates a porous high refractive index TiO{sub 2} dielectric film that enables immobilization of capture proteins within an enhanced surface-area volume that spatially overlaps with the regions of resonant electromagnetic fields where biomolecular binding can produce the greatest shifts in photonic crystal resonant wavelength. Despite the nanoscale porosity of the sensor structure, the PC slab exhibits narrowband and high efficiency resonant reflection, enabling the structure to serve as a wavelength-tunable element of an external cavity laser. In the context of sensing small molecule interactions with much larger immobilized proteins, we demonstrate that the porous structure provides 3.7× larger biosensor signals than an equivalent nonporous structure, while the external cavity laser (ECL) detection method provides capability for sensing picometer-scale shifts in the PC resonant wavelength caused by small molecule binding. The porous ECL achieves a record high figure of merit for label-free optical biosensors.
71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
Measuring Transverse Displacements Using Unmanned Aerial Systems Laser Doppler Vibrometer (UAS-LDV): Development and Field Validation
Measurement of bridge displacements is important for ensuring the safe operation of railway bridges. Traditionally, contact sensors such as Linear Variable Displacement Transducers (LVDT) and accelerometers have been used to measure the displacement of the railway bridges. However, these sensors need significant effort in installation and maintenance. Therefore, railroad management agencies are interested in new means to measure bridge displacements. This research focuses on mounting Laser Doppler Vibrometer (LDV) on an Unmanned Aerial System (UAS) to enable contact-free transverse dynamic displacement of railroad bridges. Researchers conducted three field tests by flying the Unmanned Aerial Systems Laser Doppler Vibrometer (UAS-LDV) 1.5 m away from the ground and measured the displacement of a moving target at various distances. The accuracy of the UAS-LDV measurements was compared to the Linear Variable Differential Transducer (LVDT) measurements. The results of the three field tests showed that the proposed system could measure non-contact, reference-free dynamic displacement with an average peak and root mean square (RMS) error for the three experiments of 10% and 8% compared to LVDT, respectively. Such errors are acceptable for field measurements in railroads, as the interest prior to bridge monitoring implementation of a new approach is to demonstrate similar success for different flights, as reported in the three results. This study also identified barriers for industrial adoption of this technology and proposed operational development practices for both technical and cost-effective implementation.
42 ENGINEERING↗
Low temperature p-type doping of (Al)GaN layers using ammonia molecular beam epitaxy for InGaN laser diodes
We demonstrate state-of-the-art p-type (Al)GaN layers deposited at low temperature (740 °C) by ammonia molecular beam epitaxy (NH{sub 3}-MBE) to be used as top cladding of laser diodes (LDs) with the aim of further reducing the thermal budget on the InGaN quantum well active region. Typical p-type GaN resistivities and contact resistances are 0.4 Ω cm and 5 × 10{sup −4} Ω cm{sup 2}, respectively. As a test bed, we fabricated a hybrid laser structure emitting at 400 nm combining n-type AlGaN cladding and InGaN active region grown by metal-organic vapor phase epitaxy, with the p-doped waveguide and cladding layers grown by NH{sub 3}-MBE. Single-mode ridge-waveguide LD exhibits a threshold voltage as low as 4.3 V for an 800 × 2 μm{sup 2} ridge dimension and a threshold current density of ∼5 kA cm{sup −2} in continuous wave operation. The series resistance of the device is 6 Ω and the resistivity is 1.5 Ω cm, confirming thereby the excellent electrical properties of p-type Al{sub 0.06}Ga{sub 0.94}N:Mg despite the low growth temperature.
75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
A step-wise steerable source of illumination for low-noise “Violin-Mode” shadow sensors, intended for use in interferometric gravitational wave detectors
A steerable low-noise source of illumination is described for shadow-sensors having a displacement sensitivity of ∼100 pm (rms)/√Hz, at 500 Hz, over a measuring span of at least ±0.5 mm. These sensors were designed to detect lateral “Violin-Mode” resonances in the highly tensioned fused-silica suspension fibres of the test-masses/mirrors for the Advanced Laser Interferometer Gravitational Wave Observatory gravitational wave detectors. The shadow sensors—one intended for each of the four fibres in a suspension—comprised a source of Near InfraRed (NIR) radiation (emitter) and a differential shadow-displacement sensor (detector), these bracketing the fibre under test. The suspension fibres themselves were approximately 600 mm long by 0.4 mm in diameter, and when illuminated from the side, they cast narrow, vertical, shadows onto their respective detectors—these being located at an effective distance of 50 fibre diameters behind the axes of the fibres themselves. The emitter described here was designed to compensate for a significant degree of mechanical drift or creep over time in the mean position of its suspension fibre. This was achieved by employing five adjacent columns of 8 × miniature NIR LEDs (Light Emitting Diodes, λ = 890 nm), with one column being activated at a time. When used in conjunction with a “reverse Galilean” telescope, the LED sources allowed the collimated beam from the emitter to be steered azimuthally in fine angular increments (0.65°), causing the fibre’s shadow to move laterally, in a step-wise manner, across the plane of its facing detector. Each step in shadow position was approximately 0.23 mm in size, and this allowed the fibre’s shadow to be re-centred, so as to bridge once again both elements of its photodiode detector—even if the fibre was off-centred by as much as ±0.5 mm. Re-centring allowed Violin-Mode vibrations of the fibre to be sensed once again as differential AC photocurrents, these flowing in anti-phase in the two elements of the “split-photodiode” detector.
46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
LIF Testing of ETU-2 in VF-5
A visualization of the experimental setup for the Laser-Induced Fluorescence (LIF) diagnostic system applied to AEPS Engineering Test Unit 2 (ETU-2) in the Electric Propulsion and Power Laboratory's (EPPL) Vacuum Facility 5 (VF-5)
LIF↗
Four spot laser anemometer and optical access techniques for turbine applications
A time-of-flight anemometer (TOFA) system, utilizing a spatial lead-lag filter for bipolar pulse generation was constructed and tested. This system, called a Four Spot Laser Anemometer, was specifically designed for use in high speed, turbulent flows in the presence of walls or surfaces. The TOFA system uses elliptical spots to increase the flow acceptance angle to be comparable with that of a fringe type anemometer. The tightly focused spots used in the Four Spot yield excellent flare light rejection capabilities. Good results were obtained to 75 microns normal to a surface, with a f/2.5 collecting lens. This system is being evaluated for use in a warm turbine facility. Results from both a particle lag velocity experiment and boundary layer profiles will be discussed. In addition, an analysis of the use of curved windows in a turbine casing will be presented. Curved windows, matching the inner radius of the turbine casing, preserve the flow conditions, but introduce astigmatic aberrations. A correction optic was designed that virtually eliminates these astigmatic aberrations throughout the intrablade survey region for normal incidence.
Wernet, Mark P.↗
Fabrication and testing of a newly designed slit system for depth-resolved X-ray diffraction measurements
A new system of slits called `spiderweb slits' have been developed for depth-resolved powder or polycrystalline X-ray diffraction measurements. The slits act on diffracted X-rays to select a particular gauge volume of sample, while absorbing diffracted X-rays from outside of this volume. Although the slit geometry is to some extent similar to that of previously developed conical slits or spiral slits, this new design has advantages over the previous ones in use for complex heterogeneous materials and in situ and operando diffraction measurements. For example, the slits can measure a majority of any diffraction cone for any polycrystalline material, over a continuous range of diffraction angles, and work for X-ray energies of tens to hundreds of kiloelectronvolts. The design is generated and optimized using ray-tracing simulations, and fabricated through laser micromachining. The first prototype was successfully tested at the X17A beamline at the National Synchrotron Light Source, and shows similar performance to simulations, demonstrating gauge volume selection for standard powders, for all diffraction peaks over angles of 2–10°. A similar, but improved, design will be implemented at the X-ray Powder Diffraction beamline at the National Synchrotron Light Source II.
depth-resolved↗
Seeding considerations for an LV system in a large transonic wind tunnel
When it was decided to use a laser velocimeter to measure the properties of propellers, seeding was a great concern since large particles fail to flow and small ones are too small to be seen. Many methods were tried and weeded out by using a Malvern particle sizer. The most promising ones were tested in the tunnel and the laser velocimeter (LV) measurements compared to theoretical values of veocity as the particle approached a blunt nose body along a stagnation streamline. Data obtained from the LV system were compared with the one dimensional particle lag calculation. This figure showed the theoretical velocity over the blunt nose and a velocity profile for 5 um particles. This indicated the particles were approximately 5 um. The seeding method is shown. The seed was atomized by 2 seeders run with all 12 available atomizer jets on. The atomizer seed traveled from these two seeders through four 1 inch tubes 20 feet long to the plenum chamber where this cluster of tubes injected the seed into the air stream. The tubes were located 60 feet from the model and could be moved only by shutting the tunnel down. Future seeding plans are shown.
Freedman, R. J.↗
Single mode wavelength control of modulated AlGaAs lasers with external and internal etalon feedback
Single mode lasing without mode hops has been obtained for VSIS and CSP laser diodes with an external etalon attached to the laser's front facet for up to an 8 C range CW and a 4 C range pulsed, with .07 nm/C tuning. Tests of thin tapered-thickness (TTT) laser diodes show CW and pulsed single mode lasing over 10 C and 2 C ranges, respectively, with .08 nm/C tuning. An analysis of the TTT structure reveals the equivalent of an internal etalon. The time-resolved pulsed behavior for both types of lasers show single mode lasing within the proper temperature ranges with minor modes present only early in the optical pulse, if at all. The external etalon produces noticeable interference fringes in the farfield pattern, while those of the TTT lasers are smooth. Ongoing CW lifetest results indicate stability to within one longitudinal mode after a few hundred hours of operation, along with at least several thousand hours lifetime.
Maynard, William L.↗
Finite Element Model Development and Validation for Aircraft Fuselage Structures
The ability to extend the valid frequency range for finite element based structural dynamic predictions using detailed models of the structural components and attachment interfaces is examined for several stiffened aircraft fuselage structures. This extended dynamic prediction capability is needed for the integration of mid-frequency noise control technology. Beam, plate and solid element models of the stiffener components are evaluated. Attachment models between the stiffener and panel skin range from a line along the rivets of the physical structure to a constraint over the entire contact surface. The finite element models are validated using experimental modal analysis results. The increased frequency range results in a corresponding increase in the number of modes, modal density and spatial resolution requirements. In this study, conventional modal tests using accelerometers are complemented with Scanning Laser Doppler Velocimetry and Electro-Optic Holography measurements to further resolve the spatial response characteristics. Whenever possible, component and subassembly modal tests are used to validate the finite element models at lower levels of assembly. Normal mode predictions for different finite element representations of components and assemblies are compared with experimental results to assess the most accurate techniques for modeling aircraft fuselage type structures.
Buehrle, Ralph D.↗
Advanced dismantling techniques applied in an industrial project for the dismantling of highly activated equipment - 15446
Commissioned in 1958 on the CEA nuclear site of Marcoule (France) and shut down in 1997, the former UP1 plant was dedicated to reprocess the spent fuel from G1, G2 and G3 GCR reactors. Since 1998, a wide program for cleaning-up and dismantling the plant has been developed in order to dismantle the process equipment, eliminate any radiological risk in all buildings concerned and remove all the resulting waste. Major technical challenges are related to the wide range of complex components and equipment in the facilities such as chemical dissolvers, extractor batteries, evaporators, tanks; and to a high risk of exposure, due to the presence of fission products. To address these challenges, CEA led R and D programs to develop advanced tools for complex dismantling projects: immersive virtual reality, laser cutting techniques, special remote-controlled arms combining dexterity and high resistance to irradiation The purpose of this paper is to provide an overview of a practical implementation and to show first results of these advanced techniques on a real case: the dismantling of dissolver's equipment from the dissolution workshop of UP1 plant. ONET Technologies has been chosen by CEA to design, build and operate the overall dismantling and waste treatment system for this project. ONET Technologies designed two main subsystems to meet all the requirements for this project: first, the 'Remotely-Operated Handling and Cutting Unit' and second the 'Waste Extraction and Conditioning Unit' and the combining innovative technologies. During the design phase, the 'Immersive Virtual Reality' has been used to qualify the kinematics in the final environment and the preliminary dismantling scenario. Following a first R and D program of CEA regarding the laser cutting technique applied to nuclear decommissioning, ONET Technologies and CEA realized elementary inactive tests based on a 6 kW Nd-Yag laser source to qualify the cutting performance according to material and thickness. Main objective was to meet the safety criteria and to check the physical characteristics of waste resulting from the laser cutting operation. The Remotely-Operated Handling and Cutting Unit was equipped with a MAESTRO manipulator, resulting from ten years of research and development cooperation between CEA and Cybernetix. This manipulator, a 6 axis hydraulic manipulator-arm specifically designed to work in harsh environment, entered in its industrial phase. ONET Technologies was responsible for the overall system integration, confinement and performance. A comprehensive qualification program in real conditions has been driven during 2014. The dismantling scenario was tested with a mockup at a full scale of dissolver equipment and confirmed at this stage the expected level of performance and safety. (authors)
12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
Development of LISA Laser System at NASA
NASA Goddard Space Flight Center (GSFC) is developing a master oscillator power amplifier (MOPA) laser transmitter for the Laser Interferometer Space Antenna (LISA) mission. The laser transmitter is one of the potential contributions to the LISA mission from NASA. Our development effort has included a master oscillator (MO), a power amplifier (PA), a frequency reference system (FRS), a power monitor detector (PMON), and laser electronics module (LEM). We are working on their design, performance evaluation, environmental testing, and reliability testing for space flight. We have built TRL 4 laser optical modules based on the MO and PA, which meets most performance requirements. One of the TRL 4 laser optical modules has been delivered to ESA for independent evaluation. TRL 6 versions of MO and PA are being built and evaluated at GSFC. TRL 5 and 6 versions of laser electronics are under development. In this paper, we will describe our progress to date and plans to demonstrate and deliver a TRL 6 laser demonstrator system to ESA by 2024.
LISA, Space Lasers↗
Theoretical studies of Resonance Enhanced Stimulated Raman Scattering (RESRS) of frequency doubled Alexandrite laser wavelength in cesium vapor
The third phase of research will focus on the propagation and energy extraction of the pump and SERS beams in a variety of configurations including oscillator structures. In order to address these questions a numerical code capable of allowing for saturation and full transverse beam evolution is required. The method proposed is based on a discretized propagation energy extraction model which uses a Kirchoff integral propagator coupled to the three level Raman model already developed. The model will have the resolution required by diffraction limits and will use the previous density matrix results in the adiabatic following limit. Owing to its large computational requirements, such a code must be implemented on a vector array processor. One code on the Cyber is being tested by using previously understood two-level laser models as guidelines for interpreting the results. Two tests were implemented: the evolution of modes in a passive resonator and the evolution of a stable state of the adiabatically eliminated laser equations. These results show mode shapes and diffraction losses for the first case and relaxation oscillations for the second one. Finally, in order to clarify the computing methodology used to exploit the speed of the Cyber's computational speed, the time it takes to perform both of the computations previously mentioned to run on the Cyber and VAX 730 must be measured. Also included is a short description of the current laser model (CAVITY.FOR) and a flow chart of the test computations.
Lawandy, Nabil M.↗
Effect of initial phase on error in electron energy obtained using paraxial approximation for a focused laser pulse in vacuum
We have investigated the effect of initial phase on error in electron energy obtained using paraxial approximation to study electron acceleration by a focused laser pulse in vacuum using a three dimensional test-particle simulation code. The error is obtained by comparing the energy of the electron for paraxial approximation and seventh-order correction description of the fields of Gaussian laser. The paraxial approximation predicts wrong laser divergence and wrong electron escape time from the pulse which leads to prediction of higher energy. The error shows strong phase dependence for the electrons lying along the axis of the laser for linearly polarized laser pulse. The relative error may be significant for some specific values of initial phase even at moderate values of laser spot sizes. The error does not show initial phase dependence for a circularly laser pulse.
71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗