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At least 955 records · Page 53

Coal Crusher Facility, Construction

Total amount of materials used in the construction of a crushing facility and the coal crusher. To access the model referenced in the report, please visit https://www.netl.doe.gov/energy-analysis/details?id=538E3EB2-3AEB-42B7-A9CD-BD3BBBC6CC39

01 COAL, LIGNITE, AND PEAT↗

Shuttle Car Construction

The amount of steel used in the construction of one shuttle car to be used to haul coal from the working mine face to the conveyor belt in underground mining. To access the model referenced in the report, please visit https://www.netl.doe.gov/energy-analysis/details?id=551741C7-6DA8-4A7A-822B-0991D7FEDC79

01 COAL, LIGNITE, AND PEAT↗

Completion of Level 2 Milestone – M2AT 19IN030401044, Complete construction of the gas and moisture supply systems and receive the custom-designed tube furnace from the vendor

The Advanced Gas Reactor (AGR) program has designed and is now constructing the Air/Moisture Ingress Experiment (AMIX) facility to test irradiated tristructural isotropic (TRISO) fuels under air or moisture-ingress accidents postulated for high-temperature gas-cooled reactors. AMIX will ultimately be installed in the Fuel Conditioning Facility at the Materials and Fuels Complex (MFC) at Idaho National Laboratory. AMIX consists of a gas supply (capable of supplying mixtures of air/helium and steam/helium), a tube furnace capable of accepting samples up to 6 cm in diameter and heating them to 1650°C, gamma detectors for measuring the release of condensable, gamma-emitting fission products, and cold traps with gamma detectors for measuring the release of fission gases. Data obtained from AMIX experiments will be used to qualify this new generation of TRISO fuels with the U.S. Nuclear Regulatory Commission, and inform models and simulations of TRISO fuel accident performance and source term.

42 ENGINEERING↗

Development of Upscaling Techniques and Construction of Calibrated Models for Fractured Rocks Using Discrete Fracture Network Approaches

The Pahute Mesa Corrective Action Unit on the Nevada National Security Site (NNSS) contains several fractured aquifers that can potentially provide high-permeability pathways for radionuclides to migrate away from underground nuclear testing locations. Although the geometric properties of fractures, such as length and orientation, can be found using geophysical methods and borehole image analyses, the hydraulic property of fractures (which are primarily influenced by apertures) are often unknown or have a high degree of uncertainty attached to their values. The aperture values have a profound impact on groundwater velocity and are critical to understanding transport scales at Pahute Mesa. Fracture aperture values and their distributions also have dominant control over radionuclide transport with potential for long-range correlations or scale-invariant dynamics. Understanding of the small-scale transport variability in fractures could lead to identification of distinct characteristics on larger scales. Furthermore, upscaling techniques need to be developed to adequately predict transport behavior at field scales by capturing the transport trends of smaller scale networks. This report explores these vital modeling needs to understand the role of fractures in Pahute Mesa. Discrete fracture network (DFN) models are the basis for constructing a well-calibrated model to ascertain aperture values of fractures in lava-flow aquifers. These models are also used to develop and compare the usefulness of several random-walk-based models to perform transport upscaling.

54 ENVIRONMENTAL SCIENCES↗

Impact of Permanganate Oxidation of Glycolate on Corrosion of the Defense Waste Processing Facility (DWPF) Recycle Collection Tank (RCT), Transfer-line and Waste Tank Materials of Construction (MoC)

Savannah River Remediation (SRR) is evaluating the use of glycolic acid to replace formic acid as an alternate reductant for the Defense Waste Processing Facility (DWPF) at Savannah River Site (SRS). The replacement is aimed at reducing facility hazards, improving pH stability and rheological control, and lowering off gas production. Glycolate, which is the product that may remain, can also be carried downstream to High-Level Waste and Low-Level Waste facilities. Complete oxidation of glycolate and other organic species from the Sludge Receipt and Adjustment Tank (SRAT) may be necessary to minimize thermolytic hydrogen generation that can cause flammability issues. The glycolate oxidation may be performed in the Recycle Collection Tank (RCT). The RCT heel would be adjusted with sodium hydroxide to maintain the solution caustic and sodium nitrite as corrosion inhibitor prior to the addition of condensate that can be from the contents of the Slurry Mix Evaporator Condensate Tank (SMECT) or Offgas Condensate Tank (OGCT). The RCT tank collects the waste to be transferred via the Low Point Pump Pit – Recycle Pump Tank (LPPP-RPT) through a jacketed transfer-line to the Tank Farm facility. Scoping studies were performed to evaluate an oxidizing agent and sodium permanganate was selected as the best option for glycolate destruction. Testing was recommended to determine the impact on the Materials of Construction (MoC) due to the addition of sodium permanganate. The targeted concentration of sodium permanganate used equated to a 7:1 molar permanganate to glycolate ratio (nominally 0.002 M permanganate). However, to conservatively maximize the permanganate corrosivity, in some cases no glycolate was added.

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Diffusion Models to Construct a First Principles Multipole-Based Cable Braid Model for Conducting Wires in the Time Domain

We describe here diffusion models apt to construct a multipole-based, cable braid time domain model for conducting wires. Implementation details of both a ladder network valid for time-domain signals with all frequency content and an approximate single-stage circuit valid for low-frequency dominated time signals (such as electromagnetic pulses) are reported. This time domain model can be leveraged to treat system-generated electromagnetic pulse events, as well as used to further confirm the correctness of the multipole-based, cable braid frequency domain model.

42 ENGINEERING↗

Using density functional theory to construct multiphase equations of state: tin as an example

We present a general methodology for using density functional theory (DFT) calculations as a basis for constructing multiphase equations of state (EOS). Focusing on tin as an example, we discuss the full process of generating a tabular EOS, starting from first-principles calculations and arriving at a full EOS in agreement with existing experimental data. We begin by describing DFT calculations for the five solid phases and liquid phase of tin, including cold curve, phonon, and DFT-based molecular dynamics calculations. We then discuss methods for incorporating DFT results into materials models used in OpenSesame, the program used to create a full tabular multiphase EOS. Next, we outline a general strategy for adjusting model parameters in OpenSesame to fit to a variety of experimental data, including isobaric data, isothermal data, shock data, solid-solid phase boundary measurements, and measurements of the melt curve. We end with a discussion of the advantages of using DFT data as a foundation for EOS generation and discuss potential strategies for automated EOS generation based on the fitting process highlighted in this work.

74 ATOMIC AND MOLECULAR PHYSICS↗

Construction, characterization and crystal structure of a fluorescent single-chain Fv chimera [Slides]

Conclusions of the presentation were: The scTGPs are recombinant intrinsically fluorescent antibodies, ready for use in traditional fluorescent antibody based assays; The scFPs can be constructed as vL-FP-vH format, TGP an extremely stable monomeric fluorescent protein is suitable FP; The scFPs can be effectively displayed on yeast, where they function similarly to their corresponding scFv counterparts, recognize specific antigen similar affinity; Functional expression levels of scFPs in the bacterial cytoplasm are relatively high and can rescue some scFvs otherwise expressed at low levels in the periplasm; Straightforward assessment of expression levels and monitoring of protein purification steps; Antigen recognition in one step binding assays, novel assays such as epitope binning TGP is a monomeric fluorescent protein amenable to crystallization. These features provide unique and valuable characteristics to scTGP molecules for their use in protein chemistry; and, We present unique antibody format with wide variety of use in research and clinical setting

59 BASIC BIOLOGICAL SCIENCES↗

Visual Impact Assessment of the Energetic Materials Complex Construction Project on Manhattan Project–Era Historic Properties, the TA-06-0037 Concrete Bowl, and the TA-22-0001 Quonset Hut

Concern for potential visual effects to historic Manhattan Project–era properties emerged early in the planning and consultation phase for the upcoming Energetic Materials Complex (EMC) construction project. In initial discussions with project managers and design team members, resource managers became aware of the need to consider potential impacts to the viewsheds of two nearby properties that are eligible for inclusion in the Manhattan Project National Historical Park (MAPR). Resource managers recognized that viewshed characteristics important to the integrity of the Concrete Bowl (Technical Area [TA-]06-0037) and the Quonset Hut (TA-22-0001) conceivably faced the prospect of lasting and irreversible visual impacts. A strategy to gather necessary data soon emerged. The approach presented to the New Mexico State Historic Preservation Officer (SHPO) on April 7, 2021, combined gathering baseline information from field visits with a geographic information system (GIS)-supported viewshed analysis. Accordingly, results from the viewshed analysis would help resource managers determine if a more comprehensive visual impact assessment (VIA) would be needed. If necessitated by the outcome of the GIS viewshed analysis, initial consultation with the SHPO specified the production of a VIA that would explore any potential visual adverse impacts to the Concrete Bowl and the Quonset Hut. Cultural resources and GIS specialists with the Laboratory performed a viewshed analysis shortly after consultation with the SHPO. The analysis indicated a high likelihood that at least one of the two Manhattan Project–era properties would experience at least a minimal level of visual impact and that a VIA would be needed. The resulting analysis provides a description of the undertaking, an account of the properties affected along with an evaluation of historical significance, an examination of potential visual impacts, and a determination of effect to the identified historic properties.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Lessons Learned-Analytical Laboratory Construction Modifications

The purpose of this document is to disseminate lessons learned from the Sandia National Laboratories (SNL) Building 1090 modification project and other analytical laboratory related construction projects. The following sections summarize lessons learned at various phases of the project.

99 GENERAL AND MISCELLANEOUS↗

Development of the uncertainty quantification toolkit's python interface and surrogate construction tutorial

The uncertainty quantification toolkit (UQTk) is a collection of c++ libraries that assess the confidence of numerical models. Surrogate approximations, often polynomial chaos expansions (PCEs), lessen the computational cost of these assessments. I developed a Python interface in UQTk for regression and Bayesian compressive sensing to add to the existing Galerkin projection method. These methods receive an object containing the polynomial basis information and NumPy arrays of sample points, call c++ methods, and return the PCE coefficients in a NumPy array. To demonstrate these methods, I wrote a tutorial in which I use them to construct surrogates for Genz functions and calculate the resulting error.

97 MATHEMATICS AND COMPUTING↗

Ventilation and Indoor Air Quality in Recently Constructed U.S. Homes: Measured Data From Select Southeastern States

Little data is available that quantifies IAQ or associates contaminant levels with air exchange in U.S. homes. To address this gap, the U.S. Department of Energy (DOE) Building America Program conducted a study to characterize IAQ in U.S. homes constructed since 2013, along with presence, functionality, and occupant use of control measures. Specific objectives of this study effort included: Measuring time-integrated concentrations and temporal profiles of established contaminants of concern; monitoring the use of ventilation equipment; and tracking activities that impact air pollutant emissions and removal processes in typical homes in various climate zones; Characterizing the prevalence, type, and installed performance of mechanical ventilation equipment in new homes; exploring regional variations in system designs and performance; Investigating associations between contaminant levels and the presence of control measures including whole-house mechanical ventilation (WHMV). The study engaged research teams to collect data at a regional level. This report introduces the study protocol and presents and discusses high-level results obtained from Florida Solar Energy Center (FSEC) data collection efforts in the southeastern U.S. states of Florida, Georgia, and South Carolina.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Constructing the Nitrogen Flux Maps (NFMs) of Plants

The main objectives of this project are to construct plant N flux maps (NFMs) from plant genomes and to determine functionality of AT enzymes and plant N metabolic network. To address this grand challenge, this project made use of rapidly growing numbers of plant genomes, high-throughput functional characterization platforms, and computational modeling to deduce both biochemical and systems level functionality of ATs and NFMs. The obtained NFMs will provide a novel framework to advance basic understanding of plant N metabolism and facilitate rational engineering of plants with high productivity even under limited N input.

59 BASIC BIOLOGICAL SCIENCES↗

Spallation Neutron Source Second Target Station Construction Project: Biological Assessment

The Endangered Species Act of 1973 (16 U.S.C. 153 et seq.), as amended (ESA or Act) in section 7(a)(1) directs Federal agencies to conserve and recover listed species and use their authorities in the furtherance of the purposes of the Act by carrying out programs for the conservation of endangered and threatened species so that listing is no longer necessary (50 CFR §402). Furthermore, the Act in section 7(a)(2) directs Federal agencies to consult (referred to as section 7 consultation) with the U.S. Fish and Wildlife Service (USFWS) when their activities “may affect” a listed species or designated critical habitat. This biological assessment (BA) analyzes the potential effects of the proposed Spallation Neutron Source Second Target Station STS construction project on the U. S. Department of Energy Oak Ridge Reservation (ORR) on Federal listed threatened, endangered, proposed, and under consideration for Federal listing bat species, pursuant to section 7(a)(2) of the ESA.

54 ENVIRONMENTAL SCIENCES↗

Facilitating Implementation of High-Volume Fly Ash Use in Pre-cast Concrete Construction to Increase Beneficial Utilization

The main goal of this project was to increase the beneficial use of fly ash as a supplementary cementitious material for precast concrete applications. A major focus was to develop balanced concrete mix design strategies which collectively satisfy the follow objectives: 1) increase fly ash beneficial use by at least 15% in the precast concrete industry, 2) maintain or exceed stringent structural property requirements (e.g., compressive strength at initial prestress, modulus of rupture, etc.), 3) exhibit little or no additional cost relative to conventional mixtures, and 4) mitigate detrimental environmental consequences inadvertently caused by increased beneficial use. Outcomes from this project include recommendations for design guidelines and code provisions for sustainable concrete mix designs, facilitating diversion and harvesting of large quantities of fly ash from landfills or impoundments, and multiple frameworks for incorporating discarded fly ash materials (i.e., landfilled or ponded fly ash after separating the impurities) in concrete construction.

01 COAL, LIGNITE, AND PEAT↗

ASSESSMENT OF HIGH-VOLUME HARVESTED FLY ASH BLENDS FOR USE IN PRECAST CONSTRUCTION

Declining supplies of fresh fly ashes in some regions have further driven the importance of using harvested fly ash as a supplementary cementitious material and thus replacement for more energy-intensive ordinary Portland cement (OPC). Higher replacement rates of OPC with fly ash in general has traditionally been limited in precast operations due to stringent early-age strength requirements necessitated by initial prestress and lifting/handling of hardened components – often well within 24 hours after fresh concrete placement. Therefore, a series of mix designs were developed, as part of a larger framework for reassessing high-volume fly ash (HVFA) use in the context of precast construction, to demonstrate the feasibility of using larger fractions of harvested fly ash in concrete formulations suitable for precast fabrication demands. More specifically, a target minimum 24-hour compressive strength of 24.1 MPa (3500 psi) was set, in accordance with conventional precast structural design checks, while increasing the fly ash content to 40% replacement of OPC – at least a 15% increase above the traditional limit of 25%. The effect of using more sustainable Type IL cement in contrast to conventional Type III Portland cement (the traditional standard for precast use) – both in conjunction with HVFA use – was also examined. Early-age mechanical properties including compressive strength, modulus of rupture, and modulus of elasticity were evaluated within the aforementioned early-age window. Lastly, corresponding design equations were then reassessed for their applicability with respect to the high-early strength HVFA mixes examined herein.

Gombeda, Matthew J.↗

Saltstone Paddles and Augers Materials of Construction Study

The Saltstone Production Facility (SPF) uses a 10-inch READCO continuous, co-rotating twin-screw mixer to mix the dry premix with the low-level radioactive waste (LLW) salt solution to produce fresh saltstone grout. The paddles and augers within the mixer degrade via erosion in the region where the salt solution is introduced into the mixer. After the paddles/augers erode to a point where the throughput impacts operations, the mixer is disassembled, the effected paddles/augers are replaced, and the mixer is reassembled. Saltstone Engineering indicated that this effort requires an approximately three-week outage. The objective of this task is to assess alternative materials of construction (MOCs) that will provide better erosion characteristics and decrease the frequency in which the paddles and augers need replacement. Previous Astralloy V studies looked only at Charpy Impact and Rockwell Hardness Testing. Each of these will be examined for different alloys as well as Miller Testing (abrasion to determine wear) which will provide a good assessment of an alloy’s erosion/wear characteristics. The following facts concerning the current and proposed alloys for Saltstone Paddles and Augers are provided in this report. • Current Astralloy V material and alloy E52100 had the most favorable Miller Testing Results. • Charpy Impact Testing did not correlate with Miller Testing Results. • Hardness Testing correlated with Miller Testing results meaning that higher hardness will provide more favorable wear resistance. • Further investigation of E52100 and various tool grade steels is recommended for achieving wear resistant properties.

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