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At least 955 records · Page 53

Welding technology transfer task/laser based weld joint tracking system for compressor girth welds

Sensors to control and monitor welding operations are currently being developed at Marshall Space Flight Center. The laser based weld bead profiler/torch rotation sensor was modified to provide a weld joint tracking system for compressor girth welds. The tracking system features a precision laser based vision sensor, automated two-axis machine motion, and an industrial PC controller. The system benefits are elimination of weld repairs caused by joint tracking errors which reduces manufacturing costs and increases production output, simplification of tooling, and free costly manufacturing floor space.

Looney, Alan↗

A comparison of predicted and measured inlet distortion flows in a subsonic axial inlet flow compressor rotor

Detailed flow measurements were taken inside an isolated axial compressor rotor operating subsonically near peak efficiency. These Laser Anemometer measurements were made with two inlet velocity profiles. One profile consisted of an unmodified baseline flow, and the second profile was distorted by placing axisymmetric screens on the hub and shroud well upstream of the rotor. A detailed comparison in the rotor relative reference frame between a Navier-Stokes solver and the measured experimental results showed good agreement between the predicted and measured flows. A primary flow is defined in the rotor and deviations and the computed predictions is made to assess the development of a passage vortex due to the distortion of the inlet flow. Computer predictions indicate that a distorted inlet profile has a minimal effect on the development of the flow in the rotor passage and the resulting passage vortex.

Owen, Albert K.↗

A 4-spot time-of-flight anemometer for small centrifugal compressor velocity measurements

The application of laser anemometry techniques in turbomachinery facilities is a challenging dilemma requiring an anemometer system with special qualities. Here, we describe the use of a novel laser anemometry technique applied to a small 4.5 kg/s, 4:1 pressure ratio centrifugal compressor. Sample velocity profiles across the blade pitch are presented for a single location along the rotor. The results of the intra-blade passage velocity measurements will ultimately be used to verify CFD 3-D viscous code predictions.

Wernet, Mark P.↗

Computations of unsteady multistage compressor flows in a workstation environment

High-end graphics workstations are becoming a necessary tool in the computational fluid dynamics environment. In addition to their graphic capabilities, workstations of the latest generation have powerful floating-point-operation capabilities. As workstations become common, they could provide valuable computing time for such applications as turbomachinery flow calculations. This report discusses the issues involved in implementing an unsteady, viscous multistage-turbomachinery code (STAGE-2) on workstations. It then describes work in which the workstation version of STAGE-2 was used to study the effects of axial-gap spacing on the time-averaged and unsteady flow within a 2 1/2-stage compressor. The results included time-averaged surface pressures, time-averaged pressure contours, standard deviation of pressure contours, pressure amplitudes, and force polar plots.

Gundy-Burlet, Karen L.↗

Deterministic blade row interactions in a centrifugal compressor stage

The three-dimensional viscous flow in a low speed centrifugal compressor stage is simulated using an average passage Navier-Stokes analysis. The impeller discharge flow is of the jet/wake type with low momentum fluid in the shroud-pressure side corner coincident with the tip leakage vortex. This nonuniformity introduces periodic unsteadiness in the vane frame of reference. The effect of such deterministic unsteadiness on the time-mean is included in the analysis through the average passage stress, which allows the analysis of blade row interactions. The magnitude of the divergence of the deterministic unsteady stress is of the order of the divergence of the Reynolds stress over most of the span, from the impeller trailing edge to the vane throat. Although the potential effects on the blade trailing edge from the diffuser vane are small, strong secondary flows generated by the impeller degrade the performance of the diffuser vanes.

Kirtley, K. R.↗

Computations of unsteady multistage compressor flows in a workstation environment

High-end graphics workstations are becoming a necessary tool in the Computational Fluid Dynamics (CFD) environment. In addition to their graphics capabilities, the latest generation of workstations have powerful floating point operation capabilities. As workstations become common, they could provide valuable computing time for applications, such as turbomachinery flow calculations. This paper discusses the issues involved in implementing an unsteady, viscous multistage turbomachinery code (STAGE-2) on workstations. The workstation version of STAGE-2 has then been used to study the effects of axial-gap spacing on the time-averaged and unsteady flow within a 2 1/2-stage compressor. Results include force polar plots, time-averaged pressure contours, standard deviation of pressure contours, time-averaged surface pressures and pressure amplitudes.

Gundy-Burlet, Karen L.↗

BIPS Turboalternator-Compressor characteristics and application to the NASA Solar Dynamic Ground Demonstration Program

The NASA-sponsored 2kW(e) Solar Dynamic Space Power System Ground Test Demonstration Program requires the physical and the thermodynamic integration of the Brayton Isotope Power System (BIPS) Turboalternator-Compressor (TAC) and recuperator with a heat receiver, solar concentrator, and radiator based on Space Station Freedom designs. The aim of the designs is to provide a cost-effective, minimal-risk, viable ground test system. This paper describes the BIPS TAC configuration and performance characteristics along with the cycle analysis of BIPS TAC.

Amundsen, Peter C.↗

Effect of Mach Number on the Flow and Application of Compressibility Corrections in a Two-Dimensional Subsonic-Transonic Compressor Cascade Having Varied Porous-Wall Suction at the Blade Tips

A cascade of 65-(12)10 compressor blades was tested at one geometric setting over a range of inlet Mach number from 0.12 to 0.89. Two groups of data are presented and compared: the first from the cascade operating conventionally with no boundary-layer control, and the second with the boundary layer controlled by a combination of upstream slot suction and porous-wall suction at the blade tips. A criterion for two-dimensionality was used to specify the degree of boundary-layer control by suction to be applied. The data are presented and an analysis is made to show the effect of Mach number on turning angle, blade wake, pressure distribution about the blade profile and static-pressure rise. The influence of boundary-layer control on these parameters as well as on the secondary losses is illustrated. A system of correlating the measured static-pressure rise through the cascade with the theoretical isentropic values is presented which gives good agreement with the data. The pressure distribution about the blade profile for an inlet Mach number of 0.21 is corrected with the Prandtl-Glauert, Karman-Tsien, and vector-mean velocity - contraction coefficient compressibility correction factors to inlet Mach numbers of 0.6 and 0.7. The resulting curves are compared with the experimental pressure distributions for inlet Mach numbers of 0.6 and 0.7 so that the validity of applying the three corrections can be evaluated.

Briggs, William B.↗

Calculated performance of a mercury-compressor-jet powered airplane using a nuclear reactor as an energy source

An analysis was made at a flight Mach number of 1.5, an altitude of 45,000 feet, a turbine-inlet temperature of 1460 degrees R, of a mercury compressor-jet powered airplane using a nuclear reactor as an energy source. The calculations covered a range of turbine-exhaust and turbine-inlet pressures and condenser-inlet Mach numbers. For a turbine--inlet pressure of 40 pounds per square inch absolute, a turbine-exhaust pressure of 14 pounds per square inch absolute, and a condenser-inlet Mach number of 0.23 the calculated airplane gross weight required to carry a 20,000 pound payload was 322000 pounds and the reactor heat release per unit volume was 8.9 kilowatts per cubic inch. These do not represent optimum operating conditions.

MERCURY↗

Some effects of blade trailing-edge thickness on performance of a single-stage axial-flow compressor

A set of modified NACA 65-series blower blades designed for axial inlet velocity, high inlet Mach number, and high blade loading was investigated for trailing-edge thickness of 0.015, 0.030, and 0.045 inch to determine the effect of trailing-edge thickness on single-stage axial-flow-compressor performance. Trailing-edge thickness effects were small except at the highest tip speed investigated (915 ft/sec). Trailing-edge thickness up to 30 percent of maximum blade thickness were used without sacrifice of performance of NACA 65-series blades.

AIRFOILS - THICKNESS↗

Investigation of Turbines for Driving Supersonic Compressors III : First Configuration with Four Nozzle Settings and One Nozzle Modification

A turbine designed to power a supersonic compressor was investigated with four nozzle settings and one nozzle modification to determine the effect on turbine performance. With the correct ratio of nozzle throat area to rotor effective throat area, the design specific work was obtained near the peak efficiency. From the results of the investigation it was concluded that the convex in sweep of the rotor inner wall and high degree of blade taper caused the turbine configuration to have two aerodynamic disadvantages in comparison with a turbine configuration with an axial inner wall at the rotor outlet and little axial taper.

TURBINES - MIXED-FLOW↗

Analysis of turbine stator adjustment required for compressor design-point operation in high Mach number supersonic turbojet engines

For turbojet engines designed for flight Mach numbers of 2.5 and 3.0, use of turbine stator adjustment to maintain compressor design-point operation was evaluated analytically to determine the effect on the aerodynamics of the turbine. Since the effect of turbine stator adjustment is to make the turbine design sensitive to the particular engine design conditions selected, in some cases the turbine must be conservatively designed for the high-speed flight condition to assure satisfactory turbine performance at take-off. A new concept, the break-even point, is introduced to provide quick evaluation of the proximity of turbines to the blade-loading limit at any off-design operation.

ENGINES, CONTROL - TURBOJET↗

A survey of unclassified axial-flow-compressor literature

A survey of unclassified axial-flow-compressor literature is presented in the form of brief reviews of the methods, results, and conclusions of selected reports. The reports are organized into several main categories with subdivisions, and frequent references are made within the individual reviews to pertinent material elsewhere in the survey.

Herzig, Howard Z↗

Identification of Foreign Objects Damaging Compressor Blades in Turbojet Engines

Damage to the compressor blades of turbojet engines due to ingestion of foreign objects is a growing problem, the solution of which has been made more difficult by the large percentage of damaging materials that have remained unknown. A rapid emission spectroscopic method was devised to identify the chemical composition of these foreign objects. Results on laboratory-prepared specimens and blades from damaged engines show that the method can be utilized to determine the nature of the ingested foreign objects.

Spakowski, A E↗

Investigation of Two-Stage Counterrotating Compressor. III: Design of Second-Stage Rotor and Preliminary Over-All Performance

At the design speed of a two-stage counterrotating compressor, an overall average pressure ratio of 4.3 was obtained at a specific weight flow of 27.2 pounds per second per square foot frontal area with an adiabatic efficiency of 0.75. Preliminary tests indicate that a weight-flow mismatching exists between the two rotors that causes the first rotor to operate at less than peak efficiency at design speed. At lower speeds, the first stage was forced to operate in the stalled region in single-stage tests. With the second rotor installed, no periodic rotating stall was observed, although random fluctations of similiar magnitude were noted.

Wilcox, Ward W↗

Experimental Investigation of a Five-stage Axial-flow Research Compressor with Transonic Rotors in All Stages III : Interstage Data and Individual Stage Performance Characteristics

For use in computing the detailed performance parameters of individual blade rows of a multistage compressor, radial distributions of total pressure, total temperature, static pressure and air-flow angle are tabulated. The data cover a range of air flow from choke to the approximate surge limit for equivalent rotor speeds from 70 to 100 percent of design. Equivalent stage performance curves determined from the radial survey measurements indicate both the individual performance and the matching of the stages at the speeds investigated.

Sandercock, Donald M↗

Application of radial-equilibrium condition to axial-flow compressor and turbine design

Basic general equations governing the three-dimensional compressible flow of gas through a compressor or turbine are given in terms of total enthalpy, entropy, and velocity components of the gas. Two methods of solution are obtained for the simplified, steady axially symmetric flow; one involves the use of a number of successive planes normal to the axis of the machine and short distances apart, and the other involves only three stations for a stage in which an appropriate radial-flow path is used. Methods of calculation for the limiting cases of zero and infinite blade aspect ratios and an approximate method of calculation for finite blade aspect ratio are also given. In these methods, the blade loading and the shape of the annular passage wall may be arbitrarily specified.

Wu, Chung-Hua↗