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At least 955 records · Page 53

Numerical solution of a three-dimensional shock wave and turbulent boundary-layer interaction

A rapid numerical scheme is used to solve the complete mass-averaged Navier-Stokes equations for supersonic turbulent flow over a three-dimensional compression corner. A simple eddy viscosity model is developed, and the interaction of a swept shock wave and a three-dimensional turbulent boundary layer is studied. Good agreement is obtained between the present results and experimental measurements for the case of a wedge with an angle of 6 deg on a flat-plate sidewall. For the case of a 12-deg wedge angle, the computed results do not show the existence of a peak pressure found experimentally. However, the range of interaction, the plateau pressure, and the peak heat transfer are closely predicted for all cases. The high heat transfer near the axial corner is due to the thinning of the boundary layer and inflow of fresh high-momentum fluid. The heat transfer is relieved through pressure reduction and boundary-layer thickening.

Hung, C. M.↗

Grooved terrain on Ganymede

It is postulated that during a period in Ganymede's history when its lithosphere was thin, upwelling convection currents caused incipient rifting accompanied by intensive normal faulting. Where the rifting went to completion, crustal segments separated, spread apart locally, and sheared past one another. Subduction and compression may have occurred in places, but the evidence is inconclusive. The grooved terrain on Ganymede may therefore record an early phase of ice-plate tectonics that caused rifting and drifting of the icy lithosphere, but which, unlike silicate plate tectonics on earth, may have resulted in only minor vertical turnover. It is concluded that grooved terrain grew at the expense of cratered terrain, that cratered tracts were converted into grooved terrain in situ, and that vertical tectonism and shear movements dominated in the restructuring of Ganymede's surface.

Lucchitta, B. K.↗

A new NASA LaRC Multi-Purpose Prepregging Unit

A multi-purpose prepregging machine has been designed and built for NASA Langley Research Center. The machine has numerous advantages over existing units due to its various modular components. Each of these can be used individually or simultaneously depending on the required prepregging method. A reverse roll coater provides the ability to prepare thin films from typical hot-melt thermoset formulations. Also, if necessary, the design allows direct fiber impregnation within the reverse roll coater gap. Included in the impregnation module is a solution dip tank allowing the fabrication of thermoplastic prepregs from solution. The proceeding modules within the unit consist of four nip stations, two hot-plates, a hot-sled option and a high temperature oven. This paper describes the advantages of such a modular construction and discusses the various processing combinations available to the prepregger. A variety of high performance prepreg material systems were produced on IM7 (Hercules) carbon fiber. These included LaRC RP46, a PMR-type resin processed from methanol and two polyamide acids, LaRC IA and LaRC ITPI, prpregged from N-methyl pyrrolidinone (NMP). Parameters involved in the production of these prepreg materials are presented as are the mechanical properties of the resulting good quality laminates. A brief introduction into the existing prepregging science is presented. Topics relating to solution prepregging are identified with a focus on the current research effort and its future development.

Wilkinson, S. P.↗

Out-of-Plane Restraint under Tension In-Plane Loading

The development and description of a test fixture designed to restrict out-of-plane motion in the center region of tension-loaded carbon-epoxy panels are presented herein. The test fixture was used to impose displacement conditions consistent with those in an analytical tool being developed to predict panel behavior in the vicinity of a central notch, which included the assumption that there would be no out-of-plane displacement and no buckling. However, pretest analysis using finite element models for a panel loaded without any out-of-plane restraint in the region of the notch indicated that with an imperfection magnitude equal to 20 percent of the thickness of the thin-skin panel, an unacceptable amount of out-of-plane deformation would occur as Poisson effects induced compression loads in the region of the notch. Therefore, to validate this tool in a test program, a restraint fixture which would suppress out-of-plane motion was required. The panel could not be encased in restraining plates because instrumentation and visibility were required in the vicinity of the notch. Therefore, a fixture that would restrict out-of-plane motion while still allowing access to the surface of the panel at the notch edges for instrumentation and line-of-sight access for cameras was required. To satisfy these requirements, a fixture was designed to restrict only out-of-plane motion near the center of the notch. Two 1.78-m-long test panels were loaded in tension to failure using this fixture. Out-of-plane deformations were not directly measured during testing, so back-to-back strain gages were used to obtain an indication of buckling. Strain results indicated that the restraint fixture performed as designed and buckling did not occur.

Fixtures↗

Out-of-Plane Restraint under Tension In-Plane Loading

The development and description of a test fixture designed to restrict out-of-plane motion in the center region of tension-loaded carbon-epoxy panels are presented herein. The test fixture was used to impose displacement conditions consistent with those in an analytical tool being developed to predict panel behavior in the vicinity of a central notch, which included the assumption that there would be no out-of-plane displacement and no buckling. However, pretest analysis using finite element models for a panel loaded without any out-of-plane restraint in the region of the notch indicated that with an imperfection magnitude equal to 20 percent of the thickness of the thin-skin panel, an unacceptable amount of out-of-plane deformation would occur as Poisson effects induced compression loads in the region of the notch. Therefore, to validate this tool in a test program, a restraint fixture which would suppress out-of-plane motion was required. The panel could not be encased in restraining plates because instrumentation and visibility were required in the vicinity of the notch. Therefore, a fixture that would restrict out-of-plane motion while still allowing access to the surface of the panel at the notch edges for instrumentation and line-of-sight access for cameras was required. To satisfy these requirements, a fixture was designed to restrict only out-of-plane motion near the center of the notch. Two 1.78-m-long test panels were loaded in tension to failure using this fixture. Out-of-plane deformations were not directly measured during testing, so back-to-back strain gages were used to obtain an indication of buckling. Strain results indicated that the restraint fixture performed as designed and buckling did not occur.

Composite structures↗

Investigation of Proton Beam-Driven Fusion Reactions Generated by an Ultra-Short Petawatt-Scale Laser Pulse

We present results from a pitcher-catcher experiment utilizing a proton beam generated with nanostructured targets at a petawatt-class, short-pulse laser facility to induce proton-boron fusion reactions in a secondary target. A 45-fs laser pulse with either 400 nm wavelength and 7 J energy, or 800 nm and 14 J, and an intensity of up to 5 × 10 21 W/cm 2 was used to irradiate either thin foil targets or near-solid density, nanostructured targets made of boron nitride (BN) nanotubes. In particular, for 800 nm wavelength irradiation, a BN nanotube target created a proton beam with about five times higher maximum energy and about ten times more protons than a foil target. This proton beam was used to irradiate a thick plate made of boron nitride placed in close proximity to trigger 11 B (p, α) 2α fusion reactions. A suite of diagnostics consisting of Thomson parabola ion spectrometers, postshot nuclear activation measurements, neutron time-of-flight detectors, and differentially filtered solid-state nuclear track detectors were used to measure both the primary proton spectrum and the fusion products. From the primary proton spectrum, we calculated (p, n) and (α,n) reactions in the catcher and compare with our measurements. The nuclear activation results agree quantitatively and neutron signals agree qualitatively with the calculations, giving confidence that primary particle distributions can be obtained from such measurements. These results provide new insights for measuring the ion distributions inside of proton-boron fusion targets.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

The gas kinetics of very high flight speeds

The aerodynamic forces on bodies of arbitrary shape were investigated under conditions such that the mean free path of the air molecule is greater than the dimensions of the body. Air pressures and friction forces were calculated from gas kinetic theory for surfaces facing both toward and away from the air stream at any angle. Air forces for an atmosphere of definite composition (molecular hydrogen) were calculated as a function of the flight velocity. The results indicate that the friction stresses between the air and the body surface are of the same magnitude as the dynamic pressure and as the air pressures normal to the surface. The application of the general method to the specific cases such as thin airfoils and projectiles leads to high drag coefficients and poor glide ratios even for the theoretically best wing sections.

AIR FLOW VELOCITY - MOLECULAR ENERGIES↗

Electrical safety requirements: Implications for the module designer

Commercial photovoltaic array installations, which include residential and intermediate applications, are subject to building and electrical codes and to product safety standards. The National Electrical Code (NEC) Article 690, titled Solar Photovoltaic Systems, contains provisions defining acceptable levels of system safety and emphasizes the system design and its installation. The Underwriters Laboratories, Inc. (UL), document titled: Proposed First Edition of the Standard for Flat Plate Photovoltaic Modules and Panels, UL-1703, identifies module and panel construction requirements that ensure product safety. Together these documents describe requirements intended to minimize hazards such as shock and fire. Although initial focus of these requirements is on single crystal silicon modules, they are generic in nature, and are equally applicable to high voltage ( 30 Vdc), multikilowatt, thin film systems. A major safety concern is insulation breakdown within the module or array wiring system, or discontinuities within the electrical conductors. These failures can result in ground faults, in circuit arcs, or exposure to hazardous electrical parts. Safeguards are discussed.

Sugimura, R. S.↗

Energy Calibration of the Scintillating Optical Fiber Calorimeter Chamber (SOFCAL)

The Scintillating Optical Fiber Calorimeter (SOFCAL) detector is designed to make direct measures of the primary cosmic ray spectrum from -200 GeV/amu - 20 TeV/amu. The primary particles are resolved into groups according to their charge (p, He, CNO, Medium Z, Heavy Z) using both active and passive components integrated into the detector. The principal part of SOFCAL is a thin ionization calorimeter that measures the electromagnetic cascades that result from these energetic particles interacting in the detector. The calorimeter is divided into two sections: a thin passive emulsion/x-ray film calorimeter, and a fiber calorimeter that uses crossing layers of small scintillating optical fibers to sample the energy deposition of the cascades. The energy determination is made by fitting the fiber data to transition curves generated by Monte Carlo simulations. The fiber data must first be calibrated using the electron counts from the emulsion plates in the calorimeter for a small number of events. The technique and results of this calibration will be presented together with samples of the data from a balloon flight.

Christl, M. C.↗

Sensitivity analysis for solar plates

Economic evaluation methods and analyses of emerging photovoltaic (PV) technology since 1976 was prepared. This type of analysis was applied to the silicon research portion of the PV Program in order to determine the importance of this research effort in relationship to the successful development of commercial PV systems. All four generic types of PV that use silicon were addressed: crystal ingots grown either by the Czochralski method or an ingot casting method; ribbons pulled directly from molten silicon; an amorphous silicon thin film; and use of high concentration lenses. Three technologies were analyzed: the Union Carbide fluidized bed reactor process, the Hemlock process, and the Union Carbide Komatsu process. The major components of each process were assessed in terms of the costs of capital equipment, labor, materials, and utilities. These assessments were encoded as the probabilities assigned by experts for achieving various cost values or production rates.

Aster, R. W.↗

Ultrahigh-Rate and Long-Life Zinc–Metal Anodes Enabled by Self-Accelerated Cation Migration

Aqueous zinc ion batteries are receiving unprecedented attention owing to their markedly high safety and sustainability, yet their lifespan particularly at high rates is largely limited by the poor reversibility of zinc (Zn) metal anodes, due to the random ion diffusion and sluggish ion replenishment at reaction interface. In this work, we propose a tunnel-rich and corona-poled ferroelectric thin film coating for Zn metal anode to tackle above conundra. It is demonstrated that the poled ferroelectric coating can better deconcentrate and self-accelerate ion migration at coating/Zn interface upon electroplating process than untreated ferroelectric coating and bare Zn, thus enabling a compact and horizontally-aligned Zn morphology even at ultrahigh rates. Notably, a maximal cumulative plating capacity of over 6500 mAh cm -2 (at 10 mA cm -2 ) is achieved for the surface-modified Zn metal anode, showing extraordinary reversibility of Zn plating/stripping. This work provides new insights in stabilizing Zn metal electrodeposition at the scale of interfacial ion diffusion.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Light-Induced Al Plating on Si for Fabrication of an Ag-Free All-Al Solar Cell

Light-induced electroplating of Al as the front electrode on the n-type emitter of Si solar cells is proposed as a substitute for screen-printed Ag. The advantages and disadvantages of Al over Cu as the front electrode are discussed. The power of a green laser used for patterning of the SiN x antireflection coating is optimized. Conditions for removal of laser damage and contamination on the laser-patterned surface are identified. The effect of plating temperature and post-annealing temperature on Al morphology and resistivity are investigated. Several plating additives are explored to improve the morphology and resistivity of the Al film. Nicotinic acid produces the lowest resistivity of 3.1 μ Ω-cm. However, the lowest contact resistivity between light-induced Al and Si is 69 mΩ-cm 2 due to laser-induced damage to the emitter. The Al film spikes through the thin n-type emitter when annealed at 500 °C causing cell failure. The process reproducibility is also poor due to atmospheric moisture.

14 SOLAR ENERGY↗

Controlled thermal expansion printed wiring boards based on liquid crystal polymer dielectrics

Dielectric materials based on innovative Liquid Crystal Polymers (LCP's) have been used to fabricate surface mount printed wiring boards (PWB's) with a coefficient of thermal expansion matched to leadless ceramic chip carriers. Proprietary and patented polymer processing technology has resulted in self reinforcing material with balanced in-plane mechanical properties. In addition, LCP's possess excellent electrical properties, including a low dielectric constant (less than 2.9) and very low moisture absorption (less than 0.02%). LCP-based multilayer boards processed with conventional drilling and plating processes show improved performance over other materials because they eliminate the surface flatness problems of glass or aramid reinforcements. Laser drilling of blind vias in the LCP dielectric provides a very high density for use in direct chip attach and area array packages. The material is ideally suited for MCM-L and PCMCIA applications fabricated with very thin dielectric layers of the liquid crystal polymer.

Knoll, Thomas E.↗

Episodic large-scale overturn of two-layer mantles in terrestrial planets

It is usually assumed that the upper and lower mantles of a chemically stratified planet are arranged so that the upper mantle is chemically less dense and that these layers convect separately. Possible buoyant overturn of the two mantle layers has not previously been considered. Such overturn would initially occur when thermal expansion of a chemically denser lower mantle more than offsets the compositional density difference between the layers, reversing the relative sense of buoyancy. Once overturn has occurred, the chemically denser, but thermally less dense upper mantle cools more efficiently than the lower mantle and loses its relative thermal buoyancy. If mixing is slow, this leads to repeated overturns that result in thermal histories that differ radically from those obtained without this large-scale overturning. Thermal evolution calculations, for a two-layer mantle over a wide range of parameter space, show that large-scale overturn occurs cyclically with a well-defined period. This period depends most strongly on the viscosity of the lower mantle, to which it is approximately proportional. Geologically interesting overturn periods on the order of 10(exp 7) to 10(exp 9) years result for lower mantle viscosities of 10(exp 22) to 10(exp 24) Pa s for the Earth and Venus, and 10(exp 21) to 10(exp 23) Pa s for Mars. The mantles of Mercury and the Moon are too thin to permit two-layer convection, and therefore the model is not appropriate for them. Overturn cannot occur on Earth or Venus if the compositional density difference between the layers exceeds about 4%, or on Mars if it exceeds about 2%. Large-scale mantle overturn could have significant tectonic consequences such as the initiation of a new plate tectonic cycle on the Earth or a major resurfacing event on Mars or Venus. Such episodic events in the evolution of a planet are not easily explained by whole mantle thermal convection.

Herrick, David L.↗

Small bending and stretching of sandwich-type shells

A theory has been developed for small bending and stretching of sandwich-type shells. This theory is an extension of the known theory of homogeneous thin elastic shells. It was found that two effects are important in the present problem, which are not normally of importance in the theory of curved shells: (1) the effect of transverse shear deformation and (2) the effect of transverse normal stress deformation. The first of these two effects has been known to be of importance in the theory of plates and beams. The second effect was found to occur in a manner which is typical for shells and has no counterpart in flat-plate theory. The general results of this report have been applied to the solution of problems concerning flat plates, circular rings, circular cylindrical shells, and spherical shells. In each case numerical examples have been given, illustrating the magnitude of the effects of transverse shear and normal stress deformation.

Reissner, Eric↗

Cation-Diffusive Carbon Interlayers Stabilize Na Metal and Double the Current in Na-S Redox-Flow Batteries for Grid-Scale Energy Storage

The sodium-sulfur nonaqueous redox-flow batteries (Na-S NARFBs) using earth-abundant elements are highly attractive due to the low material cost and improved energy density for grid-scale energy storage. However, the low current performance, poor Na0/Na+ redox kinetics, and Na dendrite growth pose severe challenges. We introduce cation-diffusive layers (CDLs): thin and Na+ affinitive interlayers at the Na anode that direct Na+ transport and stabilize Na deposition. Benchmarking three archetypal materials—carbon paper (CP), glass microfiber paper (GF), and foam—across Na-Na and Na-Cu, and Na-S cells identifies CP as the optimum. CP reduces symmetric cell overpotential by more than 70%, achieves 98% Na plating-stripping efficiency, and doubles the Na-S cell current density from 0.5 to 1.0 mA cm−2 without sacrificing capacity or efficiency. Ex situ electrochemical and SEM/XPS analysis, combined with molecular dynamics (MD) studies, reveal that electron-rich carbon fibers disperse supporting salt aggregates, enrich near-surface Na+ density, and create ion transport pathways for fast Na0/Na+ exchange while mitigating membrane degradation. Because of the ion-centric mechanism, CDLs can be generalized to other metal-anode designs. Further, this work establishes CDL design rules—cationic affinity and appropriate micro/nanostructure—as a simple, scalable route to high-current, durable metal-anode flow batteries.

Wu, Wenda [ORNL] (ORCID:000900033307687X)↗

The solar cells and their mounting

Objectives in development of the solar plant for the Telstar spacecraft were to provide a power source which would withstand launching stresses and the expected space environment, with optimum end-of-life performance. Radiation damage to the silicon solar cells is the primary factor limiting their useful life; the effect of energetic protons or electrons is the generation of recombination centers in the silicon which reduce the minority-carrier diffusion length and therefore the long-wave response of the cell. The spacecraft solar cells use the n-on-p structure, in preference to conventional p-on-n structure, to obtain a factor of 3 to 10 increased life expectancy. Response to light in the 0.4 to 0.7 micron range is enhanced by using a thin n-layer (about 0.5 micron) and an antireflection coating with minimum reflectance at 0.55 micron wavelength. Early estimates of electron and proton fluxes in the satellite orbit showed that even the best cells would not give sufficient life without radiation shielding. Therefore the cells are protected against electrons of energy up to 1 Mev by 0.3 gm/sq. cm sapphire cover plates. The cell mountings are designed to withstand peak vibration stresses of 200 g and repeated temperature cycles from +65°C to −100°C. The 3600-cell solar power plant is composed of 300 twelve-cell groups of 1 cm × 2 cm cells, yielding a nominal initial power of 14 watts at 28 volts for any spin-axis orientation relative to the sun. Telemetry information on performance of the solar plant indicates degradation of the shielded solar cells equal to that measured in the laboratory on unshielded cells with a 1-Mev normal incidence flux of 6 × 10^(12) electrons/(sq. cm day). From this comparison it is estimated that the plant will degrade to 68 per cent of its initial output after two years in orbit.

SPACECRAFT POWER SUPPLY↗

A device for applying plastic film antireflection coatings to optical elements

To simplify the process of thermally bonding thin plastic films to optical elements and to help eliminate the source of the flaws, a film-application device (FAD) is developed. Any plastic film may be used to make the coatings, but thin polyethylene is particularly useful for this application since it is readily available. If more than one layer of polyethylene is required, several layers may be applied, one layer at a time. The coatings may be used for protecting optical elements or to reduce surface reflection of radiation with wavelengths greater than 20 microns. When the FAD is used without the central plate it may be used to stretch single sheets of plastic material to make pellicles or beam-splitters for many applications.

Augason, G. C.↗