Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “CUTTING”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 955 records · Page 53
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Comparative accuracy of qualitative and quantitative 18F-FDG PET/CT analysis in detection of lymph node metastasis from anal cancer

Purpose: To compare the diagnostic performance of qualitative and quantitative 18F-FDG PET/CT in detection of regional and distant lymph node metastasis in patients with anal cancer. Methods: Between 2004 and 2017, 28 patients with anal cancer who had staging PET/CT and pathological assessment of suspicious lymph nodes were included. For qualitative analysis, positive lymph nodes were defined as uptake visually higher than the liver reference uptake. For quantitative study, lymph nodes were contoured to determine maximum standard uptake value (SUV{sub max}) and metabolic tumor volume (MTV). Receiver operating characteristic (ROC) curves were plotted to extract the optimal cut-offs and area under the curve (AUC) of SUV{sub max}, lesion to background (L/B) ratio, short axis diameter (SAD), and MTV of lymph nodes. Histopathologic analysis was a reference standard. Results: A total of 28 lymph nodes (24 inguinal, 2 external iliac, 1 internal iliac, and 1 paraaortic nodes) in 28 patients on PET/CT were included. With the qualitative visual analysis, 19 patients were categorized as positive for nodal metastasis with sensitivity, specificity, and accuracy of 85%, 75%, and 82%. The optimal SUV{sub max} and L/B ratio cut-offs were 2.6 and 1.0 with both sensitivity and specificity of 95% and 75% (AUC of SUV{sub max} = 0.893, AUC of L/B ratio = 0.912). Using the best cut-off of 1.6 cm for SAD and 3.65 cm{sup 3} for MTV, both sensitivity and specificity were 80% and 100% (AUC of SAD = 0.950, AUC of MTV = 0.931). Conclusions: SUV{sub max} optimization may be helpful in enhancing the diagnostic accuracy of 18F-FDG PET/CT in nodal staging patients with anal cancer.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2018

Photo- and Electro-excitation of Bound Neutrons and Protons

Data for pion photo-productions off the neutron ( γn→πN ) have been mainly extracted from deuteron-target data ( γd→πNN ) by applying kinematical cuts thereby isolating the quasi-free samples. We critically explore if the neutron-target data obtained through this conventional procedure can be contaminated by final state interactions (FSI) and/or the kinematical cuts. The analysis is conducted with a theoretical model for γd→πNN that takes account of the impulse mechanisms supplemented by the NN and πN rescattering mechanisms. We show that the FSI effects still visibly remain in the extracted γ ‘n’ →πN unpolarized cross sections and polarization asymmetries E even after the kinematical cuts are applied. We also find the FSI effects on γ ‘n’ →π 0 n can be somewhat different from those on γ ‘p’ →π 0 p .

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2018

Corrosion Behavior of Wire Electrical Discharge Machined Surfaces of P91 Steel

The extensive usage of P91 steel in certain reactor components requires its precision fabrication by wire electrical discharge machining (WEDM). The WEDM cut surfaces consist of primarily re-melted and solidified layer (recast layer) of 2-8 µm. The recast layer is a result of fast removal of heat by unaffected metallic substrate and dielectric medium leading to rapid cooling. The WEDM surface is expected to affect the component performance in terms of its corrosion properties. The microstructural changes taking place due to EDM cutting of P91 steel bring about a drastic change in the electrochemical response of surface as compared to that for bulk P91 steel. The surface microstructure is shown to alter the passivation behavior and resistance to localized corrosion. Electrochemical polarization studies were done to evaluate passivation, pitting and intergranular corrosion (IGC) behavior and field emission gun—scanning electron microscopy was used for microstructural characterization of P91 steel surfaces. The passivation behavior for P91 steel WEDM cut surfaces was better than that for diamond polished surface. But pitting corrosion resistance decreased for the P91 steel WEDM surface which is a result of inhomogeneities in the microstructure of recast layer. The IGC resistance though increased due to the decreased grain size in the surface layer.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Part distortion monitoring in additive manufacturing using machining

In additive manufacturing, accumulation of residual stresses can result in severe part distortion from the desired preform shape. Current methods for in-situ part distortion monitoring in additive manufacturing typically require expensive sensors, or capital equipment, and require time-consuming post-processing to understand the shape deviation. This paper presents an in-situ method, in the context of hybrid manufacturing, for part distortion detection using machining of additively manufactured parts. As a surrogate, three test artifacts were used to represent different distorted geometries. The tool axis positions from the machine tool controller and the cutting power were monitored during a facing operation. Cutting power data was used to detect the tool entry and exit in the workpiece using a novel approach with power standard deviation metric. The workpiece geometry and distorted configuration was subsequently predicted for positional and rotational deviations to within 2 mm accuracy using synchronized tool position data with cutting power. The proposed method can be used in a hybrid (additive and subtractive) machine tool to periodically check part distortion in the additive build. The method is applicable for any additive process and is low-cost and computationally inexpensive.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Characterization of the quantumness of unsteerable tripartite correlations

Quantumness for a bipartite unsteerable quantum correlation is operationally characterized by the notion of super-unsteerability. Super-unsteerability refers to the requirement of a larger dimension of the random variable that the steering party has to preshare with the party to be steered in the classical simulation protocol to generate an unsteerable correlation than the local Hilbert space dimension of the quantum states (reproducing the given unsteerable correlation) at the steering party’s side. In the present study, this concept of super-unsteerability is generalized by defining the notion of super-bi-unsteerability for tripartite correlations, which is unsteerable across a bipartite cut. Genuine super-bi-unsteerability is defined as the occurrence of super-bi-unsteerability across all possible bipartite cuts. Specific example of genuine super-bi-unsteerability for tripartite correlations has been presented. This study provides a tool to characterize the genuine quantumness of tripartite quantum correlations which are unsteerable across every bipartite cut.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2017

Stability investigation and stabilization of a heavily fractured and loosened rock slope during construction of a strategic hydropower station in China

This paper presents a case history of the 205 m high intake slope at the Huangjinping (HJP) hydropower station on the Dadu River. Deformation and cracks developed on the cut slope during excavation, and the deformation extended onto the natural slope above the cut, giving rise to serious safety concerns. Research was conducted to study the engineering geological conditions and the deformation characteristics of the slope during excavation. In situ monitoring data and possible causes of cracking were analyzed. The results show that the zone of loosened rock mass extended much deeper into the rock mass than it did at other sites in the region because of the tectonic history of the site and cutting. The empirically designed cable anchors with lengths of 40 m or 45 m were insufficient to stabilize the slope, while the remedial cable anchors as long as 100 m successfully stabilized the slope. The analytic method and procedure used in this paper could be useful to similar projects.

42 ENGINEERING↗
DOE OSTI2016

Modern water/rock reactions in Oman hyperalkaline peridotite aquifers and implications for microbial habitability

The Samail ophiolite in Oman is undergoing modern hydration and carbonation of peridotite and may host a deep subsurface biosphere. Previous investigations of hyperalkaline fluids in Oman have focused on fluids released at surface seeps, which quickly lose their reducing character and precipitate carbonates upon contact with the O 2 /CO 2 -rich atmosphere. In this study, geochemical analysis of rocks and fluids from the subsurface provides new insights into the operative reactions in serpentinizing aquifers. Serpentinite rock and hyperalkaline fluids (pH > 10), which exhibit millimolar concentrations of Ca 2+ , H 2 and CH 4 , as well as variable sulfate and nitrate, were accessed from wells situated in mantle peridotite near Ibra and studied to investigate their aqueous geochemistry, gas concentrations, isotopic signatures, mineralogy, Fe speciation and microbial community composition.The bulk mineralogy of drill cuttings is dominated by olivine, pyroxene, brucite, serpentine and magnetite. At depth, Fe-bearing brucite is commonly intermixed with serpentine, whereas near the surface, olivine and brucite are lost and increased magnetite and serpentine is detected. Micro-Raman spectroscopy reveals at least two distinct generations of serpentine present in drill cuttings recovered from several depths from two wells. Fe K-edge X-ray absorption near-edge spectroscopy (XANES) analysis of the lizardite shows a strong tetrahedral Fe coordination, suggesting a mixture of both Fe(II) and Fe(III) in the serpentine. Magnetite veins are also closely associated with this second generation serpentine, and 2-10 μm magnetite grains overprint all minerals in the drill cuttings. Thus we propose that the dissolved H 2 that accumulates in the subsurface hyperalkaline fluids was evolved through low temperature oxidation and hydration of relict olivine, as well as destabilization of pre-existing brucite present in the partially serpentinized dunites and harzburgites. In particular, we hypothesize that Fe-bearing brucite is currently reacting with dissolved silica in the aquifer fluids to generate late-stage magnetite, additional serpentine and dissolved H 2 . Dissolved CH 4 in the fluids exhibits the most isotopically heavy carbon in CH 4 reported in the literature thus far. The CH 4 may have formed through abiotic reduction of dissolved CO 2 or through biogenic pathways under extreme carbon limitation. The methane isotopic composition may have also been modified by significant methane oxidation. 16S rRNA sequencing of DNA recovered from filtered hyperalkaline well fluids reveals an abundance of Meiothermus, Thermodesulfovibrionaceae (sulfate-reducers) and Clostridia (fermenters). The fluids also contain candidate phyla OP1 and OD1, as well as Methanobacterium (methanogen) and Methylococcus sp. (methanotroph). Finally, the composition of these microbial communities suggests that low-temperature hydrogen and methane generation, coupled with the presence of electron acceptors such as nitrate and sulfate, sustains subsurface microbial life within the Oman ophiolite.

58 GEOSCIENCES↗
DOE OSTI2014

A consistent and conservative scheme for MHD flows with complex boundaries on an unstructured Cartesian adaptive system

The numerical simulation of Magnetohydrodynamics (MHD) flows with complex boundaries has been a topic of great interest in the development of a fusion reactor blanket for the difficulty to accurately simulate the Hartmann layers and side layers along arbitrary geometries. An adaptive version of a consistent and conservative scheme has been developed for simulating the MHD flows. Besides, the present study forms the first attempt to apply the cut-cell approach for irregular wall-bounded MHD flows, which is more flexible and conveniently implemented under adaptive mesh refinement (AMR) technique. It employs a Volume-of-Fluid (VOF) approach to represent the fluid–conducting wall interface that makes it possible to solve the fluid–solid coupling magnetic problems, emphasizing at how electric field solver is implemented when conductivity is discontinuous in cut-cell. For the irregular cut-cells, the conservative interpolation technique is applied to calculate the Lorentz force at cell-center. On the other hand, it will be shown how consistent and conservative scheme is implemented on fine/coarse mesh boundaries when using AMR technique. Then, the applied numerical schemes are validated by five test simulations and excellent agreement was obtained for all the cases considered, simultaneously showed good consistency and conservative properties.

42 ENGINEERING↗
DOE OSTI2014

Investigation of temperature dependence of fracture toughness in high-dose HT9 steel using small-specimen reuse technique

The temperature dependence of fracture toughness in HT9 steel irradiated to 3–145 dpa at 380–503 degrees*C was investigated using miniature three-point bend (TPB) fracture specimens. A miniature-specimen reuse technique has been established: the tested halves of subsize Charpy impact specimens with dimensions of 27 mm *3mm* 4 mm were reused for this fracture test campaign by cutting a notch with a diamond-saw in the middle of each half, and by fatigue-precracking to generate a sharp crack tip. It was confirmed that the fracture toughness of HT9 steel in the dose range depends more strongly on the irradiation temperature than the irradiation dose. At an irradiation temperature <430 *degreesC, the fracture toughness of irradiated HT9 increased with the test temperature, reached an upper shelf of 180—200 MPa*m^.5 at 350–450 degrees*C, and then decreased with the test temperature. At an irradiation temperature >430 degrees*C, the fracture toughness was nearly unchanged up to about 450 *degreesC and decreased slowly with test temperatures in a higher temperature range. Such a rather monotonic test temperature dependence after high-temperature irradiation is similar to that observed for an archive material generally showing a higher degree of toughness. A brittle fracture without stable crack growth occurred in only a few specimens with relatively lower irradiation and test temperatures. In this discussion, these TPB fracture toughness data are compared with previously published data from 12.7 mm diameter disc compact tension (DCT) specimens.

Baek, Jong-Hyuk↗
DOE OSTI2018

Negative influence of rafted γ′ phases on 750 °C/750 MPa creep in a Ni-based single crystal superalloy with 4% Re addition

Highlights: • The negative influence of the rafted γ′ phases on creep was investigated. • The rafted sample exhibited a lower creep rate a shorter rupture life. • Fine γ′ phases impeded first the dislocation movement in γ matrix. • Existed superdislocations and the stress release decreased the creep resistance. • Rafted γ′ phases were more easily cut by superdislocations and stacking faults. - Abstract: Specimens with two different γ′ phase microstructures, named as-heat treated sample with cuboidal γ′ phases and pre-rafted sample with N-type rafted γ′ phases, were compared to investigate the negative influence of the rafted γ′ phases on the creep property in a Ni-based single crystal superalloy with 4% Re addition at 750 °C and 750 MPa condition. The results indicated that the sample with cuboidal γ′ phases exhibited a lower creep rate and a longer rupture life compared to that with rafted γ′ phases. Transmission electron microscope examinations showed that lots of fine γ′ phases impeded first the dislocation movement in the channel of γ matrix in the initial primary creep stage before the cuboidal γ′ phases were cut by stacking faults in as-heat treated sample. However, in pre-rafted sample, some existed superdislocations located in rafted γ′ phases and the mismatch stress release at γ/rafted γ′ interface resulting from pre-rafted treatment not only decreased the creep resistance of rafted γ′ phases, but also weakened the γ/rafted γ′ interface pinning effect for dislocation movement. Therefore, the rafted γ′ phases were easily cut by superdislocations and stacking faults resulting in a higher creep rate and a shorter creep life.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Amine-functionalized (Al) MIL-53/VTEC™ mixed-matrix membranes for H 2 /CO 2 mixture separations at high pressure and high temperature

In this report VTEC™ PI-1388 and 20 wt% (Al) NH 2 -MIL-53/VTEC™ PI-1388 mixed-matrix membranes (MMMs) with different thicknesses were tested for gas permeation of H2 and CO 2 from 5 to 30 bar and from 35 to 300 °C. 50/50 H 2 /CO 2 mixtures were also tested at 30 bar and 250 °C with stage cuts that ranged from 0.05 to 1. Gas permeation data show that the affinity of (Al) NH 2 -MIL-53 for VTEC™ PI-1388 is strong enough to perform gas separations under these conditions. At 30 bar and at temperatures above 200 °C, the performance of the MMMs for H 2 /CO 2 separation improved significantly with increasing temperature. Specifically, the H 2 permeability of the MMM at 300 °C increased by 70% with respect to that of VTEC™ PI-1388 (VTEC™ PI-1388: H 2 = 85 Barrer, H 2 /CO 2 = 4.0; MMM: H 2 = 144 Barrer, H 2 /CO 2 = 5.8). Gas mixture separations using VTEC™ PI-1388 and the MMM depended on the stage cut and reached a maximum H 2 /CO 2 separation of 7.2 for VTEC™ PI-1388 and 7.5 for the MMM at a stage cut of 0.05.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2022

Dynamic force and stability prediction for milling using feed rate scheduling software and time-domain simulation

This paper describes: 1) the use of feed rate scheduling software to predict the radial depth of cut variation for three-axis milling toolpaths and; 2) the use of the radial depth profile in a time-domain simulation to predict dynamic cutting forces. The time-domain simulation, which also includes the tool tip frequency response functions and force model (which relates the cutting force components to the chip geometry) as inputs, enables dynamic force profiles to be predicted and parameter combinations that cause chatter to be identified. A ramp geometry is selected that provides constantly varying radial depth and force predictions are completed at multiple axial depths for comparison to measured forces. Both stable and unstable (chatter) milling conditions were observed with good agreement between time-domain simulation and measurement results. The value of combining the feed rate scheduling software and time-domain simulation is demonstrated.

42 ENGINEERING↗
DOE OSTI2023

Integration of discrete-event dynamics and machining dynamics for machine tool: Modeling, analysis and algorithms

Machining dynamics research lays a solid foundation for machining operations by providing stable combinations of spindle speed and depth of cut. Furthermore, machine learning has been applied to predict tool life as a function of cutting speed. However, the existing research does not consider the discrete-event dynamics in machine shop, i.e., the machine tool needs to process a series of parts in queue under various practical production requirements. This paper addresses the integration of discrete-event dynamics and machining dynamics to achieve cost savings in machining. A learning-based cost function is first proposed for the studied integrated optimization problem of machine tool. The proposed cost function utilizes the predicted tool life under different stable cutting speeds for further optimizing speed selection of machine tool to deal with the discrete-event dynamics in machine shop. Then, according to the practical production requirements, effective mathematical optimization models are developed for the related integrated optimization problems with the consideration of cost, makespan and due date, respectively. Numerical results show the effectiveness of our proposed methods and also the potential to be used in practice.

Ma, Mason↗
DOE OSTI2018

Comparison of pulse shape discrimination performance of stilbene and liquid scintillator under high count-rate active interrogation conditions

Here, we compare the pulse-shape-discrimination performance of a large Stilbene detector, manufactured at the Lawrence Livermore National Laboratory, to a similarly sized liquid scintillator, made by Eljen Technologies, Inc. (type EJ309), under various high-count-rate scenarios, such as can be expected during Active Interrogation of objects using an electric neutron generator for detecting the presence of Special Nuclear Materials and contraband. Pulse Shape Discrimination (PSD) is performed with an extension of previously described wavelet and event fitting algorithms, which are also used to reject pileup events and to correct the energy calibration for event signals clipped during digitization. We find that strong PSD and pileup rejection cuts are required to function in this high-count-rate environment. Whereas the Stilbene detector has intrinsically better pulse-shape discrimination performance, the pulses of events from the liquid scintillator are somewhat narrower, reducing pileup. We use an event fitting cut that provides simultaneous PSD identification and pileup rejection. When applying the same cut to data taken with both detectors, we find that Stilbene has higher event use efficiency by about a factor of two and retains a better gamma rejection ratio compared to EJ309.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2016

Online, Absolute Quantitation of Propranolol from Spatially Distinct 20- and 40-μm Dissections of Brain, Liver, and Kidney Thin Tissue Sections by Laser Microdissection–Liquid Vortex Capture–Mass Spectrometry

Here, spatial resolved quantitation of chemical species in thin tissue sections by mass spectrometric methods has been constrained by the need for matrix-matched standards or other arduous calibration protocols and procedures to mitigate matrix effects (e.g., spatially varying ionization suppression). Reported here is the use of laser cut and drop sampling with a laser microdissection-liquid vortex capture electrospray ionization tandem mass spectrometry (LMD-LVC/ESI-MS/MS) system for online and absolute quantitation of propranolol in mouse brain, kidney, and liver thin tissue sections of mice administered with the drug at a 7.5 mg/kg dose, intravenously. In this procedure either 20 μm x 20 μm or 40 μm x 40 μm tissue microdissections were cut and dropped into the flowing solvent of the capture probe. During transport to the ESI source drug related material was completely extracted from the tissue into the solvent, which contained a known concentration of propranolol-d 7 as an internal standard. This allowed absolute quantitation to be achieved with an external calibration curve generated from standards containing the same fixed concentration of propranolold-d 7 and varied concentrations of propranolol. Average propranolol concentrations determined with the laser cut and drop sampling method closely agreed with concentration values obtained from 2.3 mm diameter tissue punches from serial sections that were extracted and quantified by HPLC/ESI-MS/MS measurements. In addition, the relative abundance of hydroxypropranolol glucuronide metabolites were recorded and found to be consistent with previous findings.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Design of Planarizing Growth Conditions on Unpolished and Faceted (100)-Oriented GaAs Substrates Using Hydride Vapor Phase Epitaxy

Here we performed a design of experiments (DoE) analysis to determine the effect of various growth parameters on in situ planarizing overgrowth of rough substrates using hydride vapor phase epitaxy (HVPE). We used two types of rough (100)-oriented GaAs substrates to compare the effect of the initial morphology on the epitaxial growth behavior: an irregular, as-cut surface resultant from cutting the wafer from a GaAs boule and a regularly faceted surface produced by controlled spalling. The DoE analysis identified trends in the overgrowth behavior with changing growth conditions, and we used these trends to design favorable planarization growth conditions for each surface type. These favorable conditions enabled full planarization of a spalled surface with >2.5 um facet height within 10.8 min of growth. The root mean squared (RMS) surface roughness of the resulting (100) surface was 24.5 nm over a 286 um x 215 um area. Our results show that planarization growth by HVPE is a promising technique to enable device growth directly on rough substrates, and the trends revealed through DoE analysis indicate a path toward further optimization of planarization growth conditions for as-cut and spalled surfaces.

14 SOLAR ENERGY↗
DOE OSTI2024

Co-hydrotreatment of Bio-oil and Waste Cooking Oil to Produce Transportation Fuels

This paper reports the co-hydrotreatment of the heavy bio-oil fraction with waste cooking oil (WCO) using NiMo/γ-Al 2 O 3 catalyst, followed by the distillation of resulting deoxygenated oil and the characterization of resulting fuel cuts. The heavy BTG bio-oil fraction was obtained by removing the very reactive light-oxygenated compounds via rotary evaporation, subsequently mixed with 1-butanol. The resulting oil was blended with WCO and subjected to a two-step co-hydrotreatment process. The first step, called “stabilization,” is aimed at saturating highly reactive hydrogen-deficient compounds. The second step, called “deoxygenation,” aimed to remove bio-oil oxygen, primarily as H 2 O. This study examined the impact of varying bio-oil concentrations (0, 10, 20, 30, 40 wt.% of WCO) on the upgraded oil's yield, composition, and fuel properties. The resulting hydrotreated oil was distilled into gasoline-range, kerosene-range, and diesel-range hydrocarbons at <150 °C, 150 to 250 °C, and 250 to 350 °C, respectively. The yield of the hydrotreated oil indicates that as the bio-oil concentration increases, the amounts of coke (0.7 to 2.4 %) and water (2 to 10 wt. %) increase while the organic layer yields decrease (80 to 63 %). The coke yield was comparable to the coke yield obtained when co-processing the pyrolytic lignin fraction. This suggests that coke is formed from both the sugar oligomers and the lignin-derived oligomers. The UV-fluorescence analysis on the hydrotreated oil shows that more polycondensed and conjugated ring compounds formed as the bio-oil concentration is increased. These compounds are precursors of coke. FTIR results showed that most raw materials were converted to biofuels after the hydrotreatment. To achieve less than 1 wt. % of coke yield, blends with up to 20 wt. % pyrolysis oil should be used. An increase in bio-oil concentration leads to a slight increase in gasoline yield and a decrease in kerosene and diesel yields. The identified carbon species found in the fuel cuts include n-paraffin, iso-paraffin, cycloparaffin, and aromatics. Further, the jet fuel cut (kerosene) was characterized by density, surface tension, and viscosity. Our product conforms to the standard specifications for sustainable aviation fuels (Jet A-1). Further research is suggested to fine-tune the operating parameters for achieving reduced coke yield and enhanced kerosene yield.

09 BIOMASS FUELS↗