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At least 937 records · Page 52

Space shuttle orbiter digital data processing system timing sensitivity analysis OFT ascent phase

Dynamic loads were investigated to provide simulation and analysis of the space shuttle orbiter digital data processing system (DDPS). Segments of the ascent test (OFT) configuration were modeled utilizing the information management system interpretive model (IMSIM) in a computerized simulation modeling of the OFT hardware and software workload. System requirements for simulation of the OFT configuration were defined, and sensitivity analyses determined areas of potential data flow problems in DDPS operation. Based on the defined system requirements and these sensitivity analyses, a test design was developed for adapting, parameterizing, and executing IMSIM, using varying load and stress conditions for model execution. Analyses of the computer simulation runs are documented, including results, conclusions, and recommendations for DDPS improvements.

Lagas, J. J.↗

Seasonal Glacier and Snow Loading in Svalbard Recovered from Geodetic Observations

We processed time series from seven Global Navigation Satellite System (GNSS) stations and one Very Long Baseline Interferometry (VLBI) station in Svalbard. The goal was to capture the seasonal vertical displacements caused by elastic response of variable mass load due to ice and snow accumulation. We found that estimates of the annual signal in different GNSS solutions disagree by more than 3 mm which makes geophysical interpretation of raw GNSS time series problematic. To overcome this problem, we have used an enhanced Common Mode (CM) filtering technique. The time series are differentiated by the time series from remote station BJOS with known mass loading signals removed a priori. Using this technique, we have achieved a substantial reduction of the differences between the GNSS solutions. We have computed mass loading time series from a regional Climatic Mass Balance (CMB) and snow model that provides the amount of water equivalent at a 1 km resolution with a time step of 7 days. We found that the entire vertical loading signal is present in data of two totally independent techniques at a statistically significant level of 95%. This allowed us to conclude that the remaining errors in vertical signal derived from the CMB model are less than 0.2 mm at that significance level. Refining the land water storage loading model with a CMB model resulted in a reduction of the annual amplitude from 2:1 mm to 1:1 mm in the CM filtered time series, while it had only a marginal impact on raw time series. This provides a strong evidence that CM filtering is essential for revealing local periodic signals when a millimetre level of accuracy is required.

H P Kierulf↗

Uneven Inflation Load Share Trends in Clusters

The use of parachute clusters for payload recovery is still seeing widespread use ever since the early days of WWII. By involving the (near) simultaneous deployment of several smaller and identical canopies connected to the payload, cluster systems offer flexibility in tailoring to needed descent rates and load management, as well as providing robustness against individual canopy deployment or opening failure. Their downside, of course, resides in the possibility of differing inflation rates by each cluster member as caused by deployment variability, canopy-to-canopy interference, etc. Such variability leads to the lead-lag phenomenon, which causes uneven loading among the parachutes, often times leaving a single canopy to take up a significant portion of the system’s inflation loads. Herein we investigate how serious such an effect can be in terms of the number N of cluster members, underinflation drag of the lagging canopies, inflation swiftness of the leader in comparison to the laggards’, disreefing cutter activation staggering and pre-disreefing drag area. Two new metrics are used to highlight load share unevenness, namely, the peak and average leader canopy riser load in comparison to the leader’s drag during no-lead-lag; and leader peak load, as compared to total peak load. Results are calculated from data collected in NASA’s Orion/CPAS test program, as well as from simple algebraic expressions informing leader drag as sustained in different cluster systems (i.e., of different N) and varying leader inflation time relative to the laggards. Generally, using large-N cluster systems confers better load sharing among canopies. However, and in deployments where significant lead-lag occur, large-N systems may feature greater leader overload excursions, oftentimes in excess of 50% the no-lead-lag levels. These excursions are particularly made worse when cutter activation among the members are far from simultaneous and the laggards’ pre-disreefing drag area is small in comparison to the leader’s.

parachutes↗

Elevated temperature behavior of superplastically formed/weld-brazed titanium compression panels having advanced shaped stiffeners

The 316 C (600 F) buckling behavior of superplastically formed/weld-brazed titanium compression panels having advanced shaped stiffeners was investigated. Fabrication of the advanced shaped stiffeners was made possible by the increased formability afforded by the superplasticity characteristics of the titanium alloy Ti-6Al-4V. Stiffeners having the configurations of a conventional hat, a beaded web, a modified beaded web, a ribbed web, and a stepped web were investigated. The data from the panel tests include load-shortening curves, local buckling strengths, and failure loads. The superplastic formed/weld-brazed panels with the ribbed web and stepped web stiffeners developed 25 and 27 percent higher buckling strengths at 316 C (600 F) than panels with conventionally shaped stiffeners. The buckling load reductions for panels tested at 316 C (600 F), compared with panels tested at room temperature, were in agreement with predictions based on titanium material property data. The advantage that higher buckling loads can be readily achieved by superplastically forming of advanced stiffener shapes was demonstrated. Application of these advanced stiffener shapes offers the potential to achieve substantial weight savings in aerospace vehicles.

Royster, D. M.↗

Time-averaged aerodynamic loads on the vane sets of the 40- by 80-foot and 80- by 120-foot wind tunnel complex

Time-averaged aerodynamic loads are estimated for each of the vane sets in the National Full-Scale Aerodynamic Complex (NFAC). The methods used to compute global and local loads are presented. Experimental inputs used to calculate these loads are based primarily on data obtained from tests conducted in the NFAC 1/10-Scale Vane-Set Test Facility and from tests conducted in the NFAC 1/50-Scale Facility. For those vane sets located directly downstream of either the 40- by 80-ft test section or the 80- by 120-ft test section, aerodynamic loads caused by the impingement of model-generated wake vortices and model-generated jet and propeller wakes are also estimated.

Aoyagi, Kiyoshi↗

Lifetimes of fiber composites under sustained tensile loading

Results are presented for a study intended to summarize lifetime data on several fiber/epoxy composite materials subjected to sustained uniaxial tensile loading, to report preliminary results of an accelerated test method for predicting the life of simple composites, and to describe related work in progress on pressure vessels and other filament-wound structures. The lifetime performance of the tested composites was compared by plotting the percent of ultimate strength (applied fiber stress normalized with respect to fiber failure stress in a composite) versus lifetime. In terms of performance in long-term tensile applications, the tested composites are ranked in the following order: graphite/epoxy, Be wire/epoxy, Aramid/epoxy, and S-glass/epoxy. The accelerated test using temperature and stress to simulate the passage of time proves to be encouraging, at least in the case of the Aramid/epoxy composite. The potential of a statistical analysis based on Weibull distribution analyses or a power law relationship is demonstrated.

Chiao, T. T.↗

Mechanical Design and Operation of a Novel Lunar Environment Structural Test Rig (LESTR)

The Lunar Environment Structural Test Rig (LESTR) was developed to address a critical gap in mechanical property data for metal alloy wire materials under lunar-relevant conditions down to 40 K. Conventional aerospace material databases provide thermophysical properties for bulk metals over a wide temperature range, but validated mechanical and physical property data below 77 K, particularly for small-diameter wires, remain limited and are generally the exception rather than the rule. These conditions are essential for Artemis mission hardware such as shape memory alloy (SMA) rover tires. LESTR’s design requirements were to combine a high-stiffness electrodynamic load frame with closed- cycle cryogenic cooling, high-vacuum capability (10–6 torr), and noncontact optical strain measurement to enable tensile, four-point bend, and fatigue testing of wires or other materials and geometries at temperatures from 40 to 125 K. These considerable requirements were merged with the need to lower the barrier of testing for the end user as measured in terms of cost-per-test cycle, safety improvement, and reduction in upkeep costs associated with state-of-the-art solutions associated with cryomechanical material characterization. The system incorporates modular gripping and alignment fixtures; precision thermal management using cryocoolers and embedded heaters; and integrated instrumentation for displacement, load, temperature, and vacuum control. Calibration procedures establish correlations between tooling and specimen temperature, ensuring accurate thermal conditions across the design envelope unbound by cryofluid conditions in heritage immersion-based test systems. Initial validation tests using Inconel (Special Metals Corp.) wire demonstrated accurate ultimate strength and post-yield behavior. The load frame operation was also verified under representative service conditions, including thermal cycling and prolonged fatigue loading. By generating mechanical property data at ultralow temperatures, LESTR fills a critical gap in existing materials databases and provides a scalable platform for iterative alloy development and durability assessment for planetary hardware. This capability supports NASA’s long-term objectives for surface exploration by enabling design confidence for components operating in extreme cryogenic environments.

LESTR↗

The prediction of loads on the Boeing Helicopters Model 360 rotor

Results are presented from a test/theory correlation investigation involving three rotor-analysis codes, two full potential rotor flow CFD solvers, and data obtained from tests on the Model 360 helicopter's rotor. Attention is given to the problem of reliable higher harmonic loading prediction. It is found that the rotor hover performance and loading experimental data are in excellent agreement with a novel, full potential free-wake computational technology; the need for a multiple tip-vortex wake model's use in predicting vibratory airloads is confirmed.

Dadone, Leo↗

In vitro modeling of human tibial strains during exercise in micro-gravity

Prolonged exposure to micro-gravity causes substantial bone loss (Leblanc et al., Journal of Bone Mineral Research 11 (1996) S323) and treadmill exercise under gravity replacement loads (GRLs) has been advocated as a countermeasure. To date, the magnitudes of GRLs employed for locomotion in space have been substantially less than the loads imposed in the earthbound 1G environment, which may account for the poor performance of locomotion as an intervention. The success of future treadmill interventions will likely require GRLs of greater magnitude. It is widely held that mechanical tissue strain is an important intermediary signal in the transduction pathway linking the external loading environment to bone maintenance and functional adaptation; yet, to our knowledge, no data exist linking alterations in external skeletal loading to alterations in bone strain. In this preliminary study, we used unique cadaver simulations of micro-gravity locomotion to determine relationships between localized tibial bone strains and external loading as a means to better predict the efficacy of future exercise interventions proposed for bone maintenance on orbit. Bone strain magnitudes in the distal tibia were found to be linearly related to ground reaction force magnitude (R(2)>0.7). Strain distributions indicated that the primary mode of tibial loading was in bending, with little variation in the neutral axis over the stance phase of gait. The greatest strains, as well as the greatest strain sensitivity to altered external loading, occurred within the anterior crest and posterior aspect of the tibia, the sites furthest removed from the neutral axis of bending. We established a technique for estimating local strain magnitudes from external loads, and equations for predicting strain during simulated micro-gravity walking are presented.

NASA Discipline Musculoskeletal↗

An integrated autonomous rendezvous and docking system architecture using Centaur modern avionics

The avionics system for the Centaur upper stage is in the process of being modernized with the current state-of-the-art in strapdown inertial guidance equipment. This equipment includes an integrated flight control processor with a ring laser gyro based inertial guidance system. This inertial navigation unit (INU) uses two MIL-STD-1750A processors and communicates over the MIL-STD-1553B data bus. Commands are translated into load activation through a Remote Control Unit (RCU) which incorporates the use of solid state relays. Also, a programmable data acquisition system replaces separate multiplexer and signal conditioning units. This modern avionics suite is currently being enhanced through independent research and development programs to provide autonomous rendezvous and docking capability using advanced cruise missile image processing technology and integrated GPS navigational aids. A system concept was developed to combine these technologies in order to achieve a fully autonomous rendezvous, docking, and autoland capability. The current system architecture and the evolution of this architecture using advanced modular avionics concepts being pursued for the National Launch System are discussed.

Nelson, Kurt↗

Empirical corrections to the span load distribution at the tip

An analysis of existing pressure-distribution data was made to determine the variation of the tip loading with wing plan form. A series of empirical tip corrections was derived that may be added to theoretical curves in certain cases to obtain a closer approach to the actual loading at the tip. The analysis indicated that the need for a tip correction decreases as either the aspect ratio or the wing taper is increased. In general, it may be said that, for wings of conventional aspect ratio, corrections to the theoretical span load curves are necessary only if the wing is tapered less than 2:1 and has a blunt tip. If the tip is well rounded in plan form, no correction appears necessary even for a wing with no taper.

Pearson, H A↗

Predicted and measured in-flight wing deformations of a forward-swept-wing aircraft

An electrooptical flight-deflection measurement system (FDMS) is described in terms of its use in structural testing of the composite forward-swept wing of the X-29 aircraft. The wing deflected shapes measured using the present system are compared to the shapes predicted by NASTRAN and other codes as well as data from ground-test load measurements. The electrooptical FDMS is based on a control unit, two receivers, a target driver, and 12-16 IR LED targets. The FDMS determines the in-flight deflected wing shapes at a variety of altitudes at Mach 0.9, and the results are compared to the analytically predicted wing-twist distributions. The FDMS data describe the predicted increasing streamwise twist with increasing dynamic pressure and suggest that the streamwise twist is more prevalent at the inboard measurement station than at the wing tip. This hook shape is not represented in the predicted data, and suggestions are given for improving the modeling of the X-29 wing.

Lokos, William A.↗

Calculating 3-D Crack-Opening Behavior Of A Fatigue Crack

Method for calculating through-the-thickness, three-dimensional (3-D) crack-opening behavior in standard fatigue-crack-growth test specimens devised. Involves determination of crack-opening loads from crack-propagation data and finite-element analyses. In method, one considers variation in rate of crack growth along crack front, relationship between rate of crack growth and effective stress intensity factor, and variation in three-dimensional stress-intensity factor along crack front. Developed to provide simpler means for obtaining fatigue-crack-opening behavior loads.

Newman, J. C., Jr.↗

A Simplistic Look at Limit Stresses from Random Loading

Utilizing a continuous beam model, this report compares the potential stresses imposed on the beam from a random environment with those resulting from a typical static load analysis or test simulation. The Miles' equation used to develop peak response accelerations is shown to become a force equation in the hands of strength assessment personnel. This may prove to be unrealistic since hardware dynamic stresses are related to deflection rather than load. Correlation of the stress state for any static analysis or test with the actual dynamic response stress is strictly dependent upon how well the static deflections simulate the predominant dynamic mode shape. The report proposes that the general shape of this predominant mode, along with the peak response accelerations of major masses be used in strength assessments. From these data, a tailored enforced displacement loading may prove to be more effective in reproducing random induced stresses on flight hardware.

Lee, H. M.↗

Comparison of Transmission Error Predictions with Noise Measurements for Several Spur and Helical Gears

Measured sound power data from eight different spur, single and double helical gear designs are compared with predictions of transmission error by the Load Distribution Program. The sound power data was taken from the recent Army-funded Advanced Rotorcraft Transmission project. Tests were conducted in the NASA gear noise rig. Results of both test data and transmission error predictions are made for each harmonic of mesh frequency at several operating conditions. In general, the transmission error predictions compare favorably with the measured noise levels.

Houser, Donald R.↗

Performance of Simple Gas Foil Thrust Bearings in Air

Foil bearings are self-acting hydrodynamics devices used to support high speed rotating machinery. The advantages that they offer to process fluid lubricated machines include: high rotational speed capability, no auxiliary lubrication system, non-contacting high speed operation, and improved damping as compared to rigid hydrodynamic bearings. NASA has had a sporadic research program in this technology for almost 6 decades. Advances in the technology and understanding of foil journal bearings have enabled several new commercial products in recent years. These products include oil-free turbochargers for both heavy trucks and automobiles, high speed electric motors, microturbines for distributed power generation, and turbojet engines. However, the foil thrust bearing has not received a complimentary level of research and therefore has become the weak link of oil-free turbomachinery. In an effort to both provide machine designers with basic performance parameters and to elucidate the underlying physics of foil thrust bearings, NASA Glenn Research Center has completed an effort to experimentally measure the performance of simple gas foil thrust bearing in air. The database includes simple bump foil supported thrust bearings with full geometry and manufacturing techniques available to the user. Test conditions consist of air at ambient pressure and temperatures up to 500 C and rotational speeds to 55,000 rpm. A complete set of axial load, frictional torque, and rotational speed is presented for two different compliant sub-structures and inter-pad gaps. Data obtained from commercially available foil thrust bearings both with and without active cooling is presented for comparison. A significant observation made possible by this data set is the speed-load capacity characteristic of foil thrust bearings. Whereas for the foil journal bearing the load capacity increases linearly with rotational speed, the foil thrust bearing operates in the hydrodynamic high speed limit. In this case, the load capacity is constant and in fact often decreases with speed if other factors such as thermal conditions and runner distortions are permitted to dominate the bearing performance.

Bruckner, Robert J.↗

In-situ Testing to Acquire HR-EBSD and DIC Strain Data Within a Coincident Domain

For this project, an inked rubber stamp was applied to a small Inconel 625 specimen. The stamp transferred a thin pattern with microscale features for digital image correlation (DIC). The pattern is easily visible at lower voltages and thin enough to not obstruct backscattered electrons. The unique characteristics of the pattern enabled the concurrent acquisition of DIC and high-resolution electron backscatter diffraction (HR-EBSD) data while the specimen was loaded in-situ. The challenges of in-situ testing and combining EBSD with DIC measurements are discussed. By combining the elastic strains (from HR-EBSD) and total strains (from DIC) the result of this approach is an estimate of stress- strain behavior at points across the specimen surface. This combined dataset can then be used as higher-fidelity data in the calibration of crystal plasticity models.

Will Gilliland↗