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At least 937 records · Page 52

Materials for Advanced Turbine Engines: Power Metallurgy Rene 95 Rotating Turbine Engine Parts - Volume 1

An attempt was made to improve methods for producing powder metallurgy aircraft gas turbine engine parts from the nickel base superalloy known as Rene 95. The parts produced were the high pressure turbine aft shaft for the CF6-50 engine and the stages 5 through 9 compressor disk forgings for the CFM56/F101 engines. A 50% cost reduction was achieved as compared to conventional cast and wrought processing practices. An integrated effort involving several powder producers and a major forging source were included.

Pfouts, W. R.↗

Adherence of ion beam sputter deposited metal films on H-13 steel

An electron bombardment argon ion source was used to sputter deposit 17 different metal and metal oxide films ranging in thickness from 1 to 8 micrometers on H-13 steel substrates. The film adherence to the substrate surface was measured using a tensile test apparatus. Comparisons in bond strength were made between ion beam, ion plating, and RF deposited films. A protective coating to prevent heat checking in H-13 steel dies used for aluminum die casting was studied. The results of exposing the coated substrates to temperatures up to 700 degrees are presented.

Mirtich, M. J.↗

The erosion/corrosion of small superalloy turbine rotors operating in the effluent of a PFB coal combustor

The operation of a turbine in the effluent of a pressurized fluidized bed (PFB) coal combustor presents serious materials problems. Synergistic erosion/corrosion and deposition/corrosion interactions may favor the growth of erosion-resistant oxides on blade surfaces, but brittle cracking of these oxides may be an important source of damage along heavy particle paths. Integrally cast alloy 713LC and IN792 + Hf superalloy turbine rotors in a single-stage turbine with 6% partial admittance have been operated in the effluent of a PFB coal combustor for up to 164 hr. The rotor erosion pattern exhibits heavy particle separation with severe erosion at the leading edge, pressure side center, and suction side trailing edge at the tip. The erosion distribution pattern gives a spectrum of erosion/oxidation/deposition as a function of blade position. The data suggest that preferential degradation paths may exist even under the targeted lower loadings (less than 20 ppm).

Zellars, G. R.↗

Commercial use of materials processing in space

The paper examines the scientific and commercial aspects of Materials Processing in the Space program. The elimination of gravity driven convection in molten materials can preclude undesirable stirring and mixing during crystal growth, and improve the casting of alloys and composites, chemical reactions, and the separation of biological materials. The elimination of hydrostatic pressure will allow alloy heat-treatment without distortion and growth of heavy crystals, such as thorium oxide, and containerless processing of liquids and molten materials. On the other hand, more sophisticated process control and diagnostic methods in sample preparation and temperature control must be developed, concluding that space made products of commercial interest are likely to be low volume, high value items.

Zoller, L. K.↗

Star and planetary system formation in collapsing, viscous, rotating clouds

The results of a preliminary investigation of several processes that are of interest both for the formation of stars and for the evolution of planetary systems are presented. It is shown that turbulent viscosity is capable of playing an important role in conveying angular momentum over time scales that are short enough to be significant. Meridional circulation can also act in this fashion during some phases of the evolution. This transport may reduce the probability of formation of the rings that have been found by most earlier investigators. Transport and mixing on a faster than cooling time scale should also inhibit usual modes of fragmentation and the present work casts some doubt on the multiple successive fragmentation scenarios that lead from a massive molecular cloud to a collection of roughly solar mass protostars. The conditions that are probable in the disks that would exist at varying phases of collapse are examined and it is concluded that turbulent viscosity would be very important in a pre-solar nebula.

Wiita, P. J.↗

Singular perturbations and the sounding rocket problem

In this paper, Goddard's problem of maximizing the final altitude of a sounding rocket (a singular problem of optimal control) is analyzed using singular perturbation methods. The problem is first cast in singular perturbation form and then solved to zero order by adding boundary-layer corrections to the reduced solution. For a quadratic drag law, a closed-form solution is obtained, although consideration of a numerical example indicates that this solution is not useful for practical sounding rockets. However, use of state variable transformations allows a very accurate numerical approximation to be constructed. It is concluded that application of singular perturbation methods to the well-known sounding rocket problem indicates that these methods may have utility in dealing with singular problems of optimal control.

Ardema, M. D.↗

Seasonal variations in high-latitude ozone and metastable molecular oxygen emissions - A theoretical interpretation

Comparison of photochemical calculations of atmospheric ozone between 40 and 55 km with measurements from a satellite-borne remote sensor shows agreement in the high-latitude summer hemisphere. However, in the sunlit high-latitude winter, the available data imply either a smaller water vapor mixing ratio than generally accepted or a temperature 15 - 20 K colder than contained in published model atmospheres. As with the ozone data the infrared emission in winter implies an odd oxygen loss rate smaller than predicted on the basis of standard water vapor and temperature models. The magnitude of the 1.27 micron signals and their consistency with upper stratospheric ozone data cast doubt on the large mesospheric ozone abundances deduced in independent experiments.

Frederick, J. E.↗

Comment on 'magnetosheath burst of predominantly medium nuclei observed with Imp 8 on February 16, 1974' by T. P. Armstrong, S. M. Krimigis, and R. P. Lepping

Armstrong et al. (1978) have observed a unique series of bursts with an unusually high content of Z greater than 2 particles and a high degree of collimation from the direction of the sun. The bursts were observed only with the CPME (Charged Particle Measurement Instrument) on Imp 8, but not with the CPME on Imp 7 nor with the ULET (Ultralow Energy Telescope) on Imp 8, whose response characteristics matched those of the CPME on Imp 7. The present comparison of the measurements made with the CPME and ULET cast doubt on the correctness of the reported observations.

Hovestadt, D.↗

Nickel-hydrogen battery integration study for the Multimission Modular Spacecraft

A study has been performed to determine the feasibility of using nickel-hydrogen batteries as replacements for the nickel-cadmium batteries currently used for energy storage in the Multimission Modular Spacecraft under a contract with NASA Goddard Space Flight Center. The battery configuration was selected such that it meets volumetric and mounting constraints of the existing battery location, interfaces electrically with existing power conditioning and distribution equipment, and maintains acceptable cell operating temperatures. The battery contains 21, 50 ampere-hour cells in a cast aluminum structural frame. Cells used in the battery design are those developed under the Air Force's Aero Propulsion Laboratory funding and direction. Modifications of the thermal control system were necessary to increase the average output power capability of the Modular Power Subsystem.

Mueller, V. C.↗

Measuring Interdiffusion in Binary Liquids

Liquid-phase binary interdiffusion sample is prepared by enclosing wires of two metals in a capillary tube with ends touching. While sample is at elevated temperature, tube is kept oriented with lighter metal at top to prevent convection. New method is potential research tool in such areas as zone refining of metals, recycling of spent fuel rods, and improving removal of slag and inclusions from steel castings.

Gelles, S. H.↗

Heat transfer coefficients for staggered arrays of short pin fins

Short pin fins are often used to increase that heat transfer to the coolant in the trailing edge of a turbine blade. Due primarily to limits of casting technology, it is not possible to manufacture pins of optimum length for heat transfer purposes in the trailing edge region. In many cases the pins are so short that they actually decrease the total heat transfer surface area compared to a plain wall. A heat transfer data base for these short pins is not available in the literature. Heat transfer coefficients on pin and endwall surfaces were measured for several staggered arrays of short pin fins. The measured Nusselt numbers when plotted versus Reynolds numbers were found to fall on a single curve for all surfaces tested. The heat transfer coefficients for the short pin fins (length to diameter ratios of 1/2 and 2) were found to be about a factor of two lower than data from the literature for longer pin arrays (length to diameter ratios of about 8).

Vanfossen, G. J.↗

Membrane consisting of polyquaternary amine ion exchange polymer network interpenetrating the chains of thermoplastic matrix polymer

An ion exchange membrane was formed from a solution containing dissolved matrix polymer and a set of monomers which are capable of reacting to form a polyquaternary ion exchange material; for example vinyl pyride and a dihalo hydrocarbon. After casting solution and evaporation of the volatile component's, a relatively strong ion exchange membrane was obtained which is capable of removing anions, such as nitrate or chromate from water. The ion exchange polymer forms an interpenetrating network with the chains of the matrix polymer.

Rembaum, A.↗

Analysis of velocity-coupled response function data from the dual rotating valve

The results of a re-evaluation of the propellant combustion data obtained using the dual valve approach for measuring velocity-coupling characteristics of solid propellants are presented. Data analysis and testing procedures are described. The velocity response is compared to pressure-coupled response data within the context of thermal wave response theory. This comparison shows important inconsistencies which cast doubt on inferring the velocity response from pressure-coupled response functions.

Brown, R. S.↗

Development of an improved toughness hyperpure silica reflective heat shield

High purity three dimensionally woven silica-silica materials were evaluated for use as a tough reflective heat shield for planetary entry probes. A special weave design was selected to minimize light piping effects through the heat shield thickness. Various weave spacings were evaluated for densification efficiency with an 0.7 micron particle size high purity silica. Spectral hemispherical reflectance was measured from 0.2 to 2.5 microns at room temperature. Reflectance increases due to densification and purity of material were measured. Reflectance of 3D hyperpure silica was higher than 3D astroquartz silica for all wavelengths. Mechanical properties were measured in beam flexure and beam shear tests. Results indicated strengths lower than reported for slip cast fused silica. Low strengths were attributed to low densities achieved through vacuum impregnation.

Rusert, E. L.↗

The growth of metastable peritectic compounds

The influence of gravitationally driven thermosolutal convection on the directional solidification of peritectic alloys is considered as well as the relationships between the solidification processing conditions, and the microstructure, chemistry, and magnetic properties of such alloys. Analysis of directionally solidified Pb-Bi peritectic samples indicates that appreciable macrosegregation occurs due to thermosolutal convection and/or Soret diffusion. A peritectic solidification model which accounts for partial mixing in the liquid ahead of the planar solidification interface and describes macrosegregation has been developed. Two-phase dendritic and banded microstructures were grown in the Pb-Bi peritectic system, refined two-phase microstructures have were observed, and candidate formation mechanisms proposed. Material handling, containment, casting, microstructural and magnetic characterization techniques were developed for the Sm-Co system. Alloys produced with these procedures are homogeneous.

Larson, D. J., Jr.↗

Porous tooling process for manufacture of graphite/polyimide composites

A porous tooling system was selected for the processing of Graphite/PMR-15 Polyimide laminates in thickness up to 3.2 mm. (0.125 inch). This tool system must have a reasonable strength, permeability dimensional stability, and thermal conductivity to accomplish curing at 600 F and 200 psi and 200 psi autoclave temperature and pressure. A permeability measuring apparatus was constructed and permeability vs. casting water level determined to produce tools at three different permeability levels. On these tools, laminates of 5, 11, and 22 plies (.027, .060, and 0.121 inch) were produced and evaluated by ultrasonic, mechanical, and thermal tests to determine the effect of the tool permeability on the cured laminates. All tools produced acceptable laminates at 5 and 11 plies but only the highest permeability produced acceptable clear ultrasonic C-Scans. Recommendations are made for future investigations of design geometry, and strengthening techniques for porous ceramic tooling.

Smiser, L. W.↗

Two-dimensional integrating matrices on rectangular grids

The use of integrating matrices in solving differential equations associated with rotating beam configurations is examined. In vibration problems, by expressing the equations of motion of the beam in matrix notation, utilizing the integrating matrix as an operator, and applying the boundary conditions, the spatial dependence is removed from the governing partial differential equations and the resulting ordinary differential equations can be cast into standard eigenvalue form. Integrating matrices are derived based on two dimensional rectangular grids with arbitrary grid spacings allowed in one direction. The derivation of higher dimensional integrating matrices is the initial step in the generalization of the integrating matrix methodology to vibration and stability problems involving plates and shells.

Lakin, W. D.↗

In-situ cross linking of polyvinyl alcohol

A method of producing a crosslinked polyvinyl alcohol structure, such as a battery separator membrane or electrode envelope is described. An aqueous solution of a film-forming polyvinyl alcohol is admixed with an aldehyde crosslinking agent a basic pH to inhibit crosslinking. The crosslinking agent, perferably a dialdehyde such as glutaraldehyde, is used in an amount of from about 1/2 to about 20% of the theoretical amount required to crosslink all of the hydroxyl groups of the polymer. The aqueous admixture is formed into a desired physical shape, such as by casting a sheet of the solution. The sheet is then dried to form a self-supporting film. Crosslinking is then effected by immersing the film in aqueous acid solution. The resultant product has excellent properties for use as a battery separator.

Philipp, W. H.↗