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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 937 records · Page 52
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Ligation Kinetics as a Probe for Non-Covalent Electrostatic Bonding and Electron Solvation of Alkali and Alkaline Earth Cations with Ammonia

Mono-ligation kinetics were measured for ammonia reacting with atomic cations in the first two groups of the periodic table (K{sup +}, Rb{sup +}, Cs{sup +} and Ca{sup +}, Sr{sup +}, Ba{sup +}). Also, mono-ligation energies were computed using density functional theory (DFT) in an attempt to assess the role of non-covalent electrostatic interactions in these chemical reactions. The measurements were performed at room temperature in helium bath gas at 0.35 Torr using an inductively coupled plasma/selected-ion flow tube (ICP/SIFT) tandem mass spectrometer. Rate coefficients are reported for ammonia addition, the only reaction channel that was observed with all these cations. A systematic decrease in the rate of addition of NH{sub 3} was observed for both group 1 and 2 cations going down the periodic table. The computational studies predict a decrease in the adduct binding energy and an increase in the bond separation going down groups 1 and 2 of the periodic table and provide some insight into the role of the extra selectron in the group 2 radical cations in ligand bonding. A correlation is seen between the efficiency of ligation and the binding energy of the adduct ion and attributed to the lifetime of the intermediate encounter complex against back dissociation which is dependent on its well depth. Higher-order additions of ammonia were also observed. Remarkable differences in the extent and kinetics were seen between the group 1 and 2 cations, and these were attributed to the occurrence of ammonia solvation of the extra s electron in the higher-order adducts of the alkaline earth cations. .

74 ATOMIC AND MOLECULAR PHYSICS↗
DOE OSTI2019

Screening of the Suzuki Cross-Coupling Reaction Using Desorption Electrospray Ionization in High-Throughput and in Leidenfrost Droplet Experiments

Suzuki cross-coupling is a widely performed reaction, typically using metal catalysts under heated conditions. Acceleration of the Suzuki cross-coupling reaction has been previously explored in microdroplets using desorption electrospray ionization mass spectrometry (DESI-MS). Building upon previous work, presented here is the use of a high-throughput DESI-MS screening system to identify optimal reaction conditions. Multiple reagents, bases, and stoichiometries were screened using the automated system at rates that approach 10,000 reaction mixture systems per hour. The DESI-MS system utilizes reaction acceleration in microdroplets to allow rapid screening. The results of screening of an array of reaction mixtures using this technique are presented as product ion images via standard MS imaging software, facilitating quick readout. Instructive comparisons are provided with another method of generating droplets for reaction acceleration—the Leidenfrost technique. Acceleration factors greater than 200 were measured for brominated substrates, paralleling the DESI-MS results. Acceleration factors dropped to near unity with highly substituted pyridines, attributable to a steric effect. The reaction proceeded in the absence of a base in Leidenfrost droplets although no product formation was seen without base in the bulk or in the DESI-MS screening experiments. These differences between Leidenfrost chemistry and the bulk and in droplets formed in high-throughput DESI are tentatively attributed to extremes of pH associated with the surfaces of Leidenfrost droplets. .

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2017

Tailoring the Properties of a Ni-Based Superalloy via Modification of the Forging Process: an ICME Approach to Fatigue Performance

Traditionally, material design and property modifications are usually associated with compositional changes. However, subtle changes in the manufacturing process parameters can also have a dramatic effect on the resulting material properties. In this work, an integrated computational materials engineering (ICME) framework is adopted to tailor the fatigue performance of a Ni-based superalloy, RR1000. An existing fatigue model is used to identify microstructural features that promote enhanced fatigue life, namely a uniform, fine grain size distribution, random orientation, a distinct grain boundary distribution (specifically high twin boundary density and limited low-angle grain boundaries). A deformation mechanism map and process models for grain boundary engineering of RR1000 are used to identify the optimal thermo-mechanical processing parameters to realize these desirable microstructural features. For validation, small-scale forgings of RR1000 were produced and heat-treated to attain fine grain and coarse grain microstructures that represent the conventionally processed and grain boundary engineered (GBE) conditions, respectively. For each of the four microstructural variants of RR1000, the twin density and grain size were characterized and were in agreement with the desired microstructural attributes. In order to validate the deformation mechanisms and fatigue behavior of the material, high-resolution digital image correlation was performed to generate strain maps relative to the microstructural features. The high density of twin boundaries was confirmed to inhibit the length of slip bands, which is directly attributed to extended fatigue life. Thus, this study demonstrated the successful role of models, both process and performance, in the design and manufacture of Ni-based superalloy disk forgings.

36 MATERIALS SCIENCE↗
DOE OSTI2018

TOPSIS method based on the connection number of set pair analysis under interval-valued intuitionistic fuzzy set environment

The objective of this paper is to focus on multi-attribute decision-making for interval-valued intuitionistic fuzzy set environment based on set pair analysis (SPA). For it, the major component of the SPA known as connection number has been constructed based on the set pairs between two preference values consists of every attribute and ideal pairs of it. Based on these connection numbers, an extension of technique for order of preference by similarity to ideal solution method is developed by combining the proposed connection number for IVIFSs and hence finding the best alternative(s) using relative degree of closeness coefficient. An illustrative example has been given for demonstrating the approach and compares their performance with some existing measures.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2020

A spatial-statistical investigation of surface expressions associated with cyclic steaming in the Midway-Sunset Oil Field, California

In the Midway Sunset Oil Field in Central California, operators inject steam into the shallow diatomite formation to enhance heavy oil recovery through imbibition, wettability alteration, and viscosity reduction, among other mechanisms. The injected steam, however, does not always remain in the reservoir or return through the wells. In two zones in the study area, the steam comes out at the surface, creating sinkholes, seeps, and steam outlets. These phenomena, called “surface expressions,” pose safety and environmental hazards. Even though these surface expressions are a widespread problem in Central California, they are not well documented and understood. Possible causes of the surface expressions include: high injection pressure, structurally controlled flow patterns, leakage of steam through old improperly abandoned wells, high injection volumes, or flow along naturally occurring faults, among other possible factors. This work examines attributes of the zones with surface expressions in order to determine factors that may contribute to their occurrence. Spatial statistical analysis using logistic regression, random forests, and classification trees is used to explore the relationship between the surface expressions and geological and production-related attributes. The results point to a significant spatial correlation between the surface expressions and two predictors: concentration of plugged wells and geologic seal thickness. The results guide follow-up studies to further investigate the role of well abandonment and seal thickness in the occurrence of surface expressions.

02 PETROLEUM↗
DOE OSTI2017

Chapter 11: Concentrating Solar Power

This chapter summarizes the applications of the supercritical CO2 (sCO2) Brayton cycle in concentrating solar power (CSP) plants. The design and operation of CSP plants are reviewed to highlight the requirements for the power cycle and attributes that are advantageous for the solar-thermal application. The sCO2 Brayton cycle offers the potential of higher cycle efficiency versus superheated or supercritical steam cycles at temperatures relevant for CSP applications. In addition, Brayton cycle systems using sCO2 are anticipated to have smaller weight and volume, lower thermal mass, and less complex power blocks compared with Rankine cycles due to the higher density of the fluid and simpler cycle design. The simpler machinery and compact size of the sCO2 process may also reduce the installation, maintenance, and operation cost of the system. Power cycle capacities in the range of 10-150 MWe are anticipated for the CSP application. In this chapter, we explore sCO2 Brayton cycle configurations that have attributes that are desirable from the perspective of a CSP application, such as the ability to accommodate dry cooling and daily cycling, as well as integration with thermal energy storage.

14 SOLAR ENERGY↗
DOE OSTI2016

Dislocation mediated alignment during metal nanoparticle coalescence

Dislocation mediated alignment processes during gold nanoparticle coalescence were studied at low and high temperatures using molecular dynamics simulations and transmission electron microscopy. Particles underwent rigid body rotations immediately following attachment in both low temperature (500 K) simulated coalescence events and low temperature (~315 K) transmission electron microscopy beam heating experiments. In many low temperature simulations, some degree of misorientation between particles remained after rigid body rotations, which was accommodated by grain boundary dislocation nodes. These dislocations were either sessile and remained at the interface for the duration of the simulation or dissociated and cross-slipped through the adjacent particles, leading to improved co-alignment. Minimal rigid body rotations were observed during or immediately following attachment in high temperature (1100 K) simulations, which is attributed to enhanced diffusion at the particles' interface. However, rotation was eventually induced by {111} slip on planes parallel to the neck groove. These deformation modes led to the formation of single and multi-fold twins whose structures depended on the initial orientation of the particles. The driving force for {111} slip is attributed to high surface stresses near the intersection of low energy {111} facets in the neck region. The details of this twinning process were examined in detail using simulated trajectories, and the results reveal possible mechanisms for the nucleation and propagation of Shockley partials on consecutive planes. Deformation twinning was also observed in-situ using transmission electron microscopy, which resulted in the co-alignment of a set of the particles' {111} planes across their grain boundary and an increase in their dihedral angle. As a result, this constitutes the first detailed experimental observation of deformation twinning during nanoparticle coalescence, validating simulation results presented here and elsewhere.

36 MATERIALS SCIENCE↗
DOE OSTI2017

High thermal coarsening resistance of irradiation-induced nanoprecipitates in Cu-Mo-Si alloys

Irradiation by 1.8 MeV Kr ions at room temperature (RT) was employed to induce nanoprecipitation in two Cu-Mo-Si ternary alloys, Cu 96 Mo 1 Si 3 and Cu 90 Mo 3.5 Si 6.5 . The nature and the stability of these precipitates during high temperature annealing and irradiation were studied using X-ray diffraction and transmission electron microscopy. In Cu 90 Mo 3.5 Si 6.5 , Kr irradiation at RT resulted in the formation of a high number density (>10 23 m -3 ) of Mo-Si rich nanoprecipitates, ~3 nm in size, the formation of which was attributed to Mo-Si interactions during the thermal spike phase of displacement cascades. The size of these irradiation-induced Mo-Si precipitates remained unchanged after annealing at 750 °C for 1hr. This near absence of thermal coarsening contrasted with a significant thermal coarsening of the more Mo-rich precipitates formed by direct annealing in that same ternary alloy, and with the even larger coarsening of pure Mo precipitates formed by RT irradiation in binary Cu-Mo alloys. During high temperature irradiation, precipitation is also observed, and some precipitates were significantly enriched in Mo. As for thermal annealing, those precipitates displayed increased coarsening. The remarkable thermal coarsening resistance of RT irradiation-induced Mo-Si precipitates is attributed to the suppression of Mo solubility in a Cu matrix containing Si-rich precipitates, and to the narrow precipitates size distribution generated by RT irradiation. This former point was quantified using thermodynamic calculations with the CALPHAD method.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Individual phase constitutive properties of a TRIP-assisted QP980 steel from a combined synchrotron X-ray diffraction and crystal plasticity approach

Microstructure-based constitutive models for multiphase steels require accurate constitutive properties of the individual phases for component forming and performance simulations. We address this requirement with a combined experimental/theoretical methodology which determines the critical resolved shear stresses and hardening parameters of the constituent phases in QP980, a TRIP assisted steel subject to a two-step quenching and partitioning heat treatment. High energy X-Ray diffraction (HEXRD) from a synchrotron source provided the average lattice strains of the ferrite, martensite, and austenite phases from the measured volume during in situ tensile deformation. The HEXRD data was then input to a computationally efficient, elastic-plastic self-consistent (EPSC) crystal plasticity model which estimated the constitutive parameters of different slip systems for the three phases via a trial-and-error approach. The EPSC-estimated parameters are then input to a finite element crystal plasticity (CPFE) model representing the QP980 tensile sample. The predicted lattice strains and global stress versus strain curves are found to be 8% lower that the EPSC model predicted values and from the HEXRD measurements, respectively. This discrepancy, which is attributed to the stiff secant assumption in the EPSC formulation, is resolved with a second step in which CPFE is used to iteratively refine the EPSC-estimated parameters. Remarkably close agreement is obtained between the theoretically-predicted and experimentally derived flow curve for the QP980 material.

Hu, X. H. (ORCID:0000000277355091)↗
DOE OSTI2018

Effect of alloying elements on defect evolution in Ni-20X binary alloys

The effect of alloying elements on radiation-induced microstructural evolution in Ni and Ni-20X (X = Fe, Cr, Mn and Pd) binary alloys was investigated using ion irradiation and cross-sectional transmission electron microscopy. The three-dimensional migration mode is identified to be the dominating migration mechanism for interstitial clusters in these binary alloys, contrary to the one-dimensional mode that dominates in the well-studied dilute alloys. The results reveal that: (1) the average size of defect clusters decreases as the solute atomic volume size factor increases. Smaller void size in Ni-20Cr is attributed to faster vacancy mobility in the near surface region, and weaker vacancy binding energy beyond the irradiation peak than Ni-20Fe. The smaller voids observed in Ni-20Mn and Ni-20Pd beyond the damage peak are due to the stronger Mn/Pd-vacancy binding effect of largely oversized solute atoms. (2) Oversized solutes can act as strong trapping sites for interstitials. The larger the solute atomic volume factor, the stronger the trapping force. This leads to a more significantly sluggish interstitial migration and smaller dislocation loop size. The average dislocation loop size in Ni-20Fe was four times larger than Ni-20Pd (atomic volume factor being 10.6% and 41.3%) but an order of magnitude lower in density. The smaller dislocation loop size in Ni-20Cr is attributed to stronger interstitial binding of Cr-Ni. In conclusion, overall, the alloying effect on defects is more significant in concentrated binary alloys than in dilute binary alloys, due to the concentration difference of alloying atoms and the interstitial dominant migration mechanisms in the main irradiated region.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Thermodynamics of radiation induced amorphization and thermal annealing of Dy 2 Sn 2 O 7 pyrochlore

Thermodynamics and annealing behavior of swift heavy ion amorphized Dy 2 Sn 2 O 7 pyrochlore were studied. Its amorphization enthalpy, defined as the total energetic difference between the irradiation amorphized and undamaged Dy 2 Sn 2 O 7 states, was determined to be 283.6 ± 6.5 kJ/mol by high temperature oxide melt drop solution calorimetry. It has been an enigma that stannate and some other pyrochlores do not follow the general r A /r B -radiation resistance relation seen in most pyrochlore systems. In this paper, we use the amorphization enthalpy, which reflects all the complex chemical and structural characteristics, as a more effective parameter to correlate the radiation damage resistance of pyrochlores with their compositions. It successfully explains the superior radiation damage resistance of the stannate pyrochlores compared with titanate pyrochlores. Differential scanning calorimetry (DSC) reveals a strong exothermic event starting at 978 K, which is attributed to long-range recrystallization based on X-ray diffraction (XRD) analysis, similar to the effect previously observed in Dy 2 Ti 2 O 7 . A second pronounced heat event beginning at ~1148 K, which results from local structural rearrangement, is clearly decoupled from the first event for irradiated Dy 2 Sn 2 O 7 . Both the heat releases measured by DSC on heating to 1023 and 1473 K, and the excess enthalpies of the annealed samples indicate that the recovery to the original, ordered state was not fully achieved up to even 1473 K, despite XRD showing the apparent restoration of crystalline pyrochlore structure. The remaining metastability may be attributed to local disorder in the form of weberite-like short-range domains in the recrystallized material. Intriguingly, the second event for different pyrochlores generally starts at similar temperatures while the onset of the long range recrystallization is compositionally dependent. Finally, the amorphization and thermal annealing behavior observed in irradiated Dy 2 Sn 2 O 7 may provide insights into the general mechanisms of radiation damage and recovery of pyrochlores relevant to their nuclear applications.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Grain boundary segregation and intermetallic precipitation in coarsening resistant nanocrystalline aluminum alloys

In-spite of all of the unique properties of nanocrystalline materials, they are notorious when it comes to their susceptibility to thermally induced grain coarsening, thus imposing an upper limit to their application temperature. In this study, we demonstrate a coupled Monte Carlo-molecular dynamics simulation-guided experimental approach of improving the resistance to thermally induced grain coarsening in light-weight nanocrystalline Al-Mg alloys. The structure, grain boundary segregation of Mg, and extent of grain coarsening of the Al-Mg alloys were characterized using plan view and cross-sectional transmission electron microscopy and atom probe tomography. Coarsening resistance is attributed to a combination of thermodynamic stabilization of grain boundaries by controlled Mg segregation, and kinetic stabilization through pinning of the boundaries with nanoscale intermetallic precipitates. Thus, we highlight the opportunities in extending the upper limit of application temperature for nanocrystalline alloys by using a complementary thermodynamic and kinetic stabilization approach.

Nanostructured materials, Al Alloys, Thermal stabi↗
DOE OSTI2018

In-situ irradiation tolerance investigation of high strength ultrafine tungsten-titanium carbide alloy

Refining grain size and adding alloying elements are two complementary approaches for enhancing the radiation tolerance of existing nuclear materials. We present detailed in-situ irradiation research on defect evolution behavior and irradiation tolerance of ultrafine W-TiC alloys (thin foils) irradiated with 1 MeV Kr +2 at RT and 1073 K, and compare their overall performance to pure coarse grained tungsten. Loop Burgers vector was studied confirming the presence of <100> loops whose population increased at high temperature. Loop density, average loop area, and overall damage are reported as a function of irradiation dose revealing distinct defect evolution behavior from pure materials. The overall damage generally followed the average loop size trend, which decreased with time for both temperatures, but was higher at 1073 K and attributed to biased vacancy sink behavior of the TiC dispersoids evidenced by large vacancy clusters on their interfaces. By comparison, the overall loop and void damage in pure tungsten was larger by a factor of six and two, respectively. The improved irradiation damage resistance in the alloys is thus attributed to the effect of dispersoids in 1) the enhancement in annihilating defects and mutual defect recombination due to both dispersoids and a higher grain boundary density; 2) decreasing the loop mobility, causing shrinkage and annihilation of loop density, which was confirmed via in-situ video. Several mechanisms are illustrated to describe the performance of the complex alloy system. Finally, the results motivate further experimental and modeling research that aims to understand the many different phenomena occurring at different time scales.

36 MATERIALS SCIENCE↗
DOE OSTI2019

The effects of ultra-fine-grained structure and cryogenic temperature on adiabatic shear localization in titanium

The deformation at low temperatures (173 K and 77 K) in ultrafine-grained (100 and 500 nm) titanium is investigated and its effect on adiabatic shear localization is established. In comparison with coarse grained titanium, the strength of ultrafine-grained titanium is higher due to the classic Hall-Petch effect while the strain hardening approaches zero. Our results show that shear localization in dynamic deformation is also altered. The width of the shear band of coarse-grained titanium decreases from 30 to 18 mm (by 40%) with decreasing the initial deformation temperature to 77 K. In contrast, for 100 nm titanium, the width of shear band decreases more significantly, from 4 mmat room temperature to 1 mm (a 75% decrease) at 77 K. This difference is attributed to the combined effects of the decrease in the thermal conductivity and specific heat capacity, and the increase in thermal softening rate. These changes in the width are consistent with the predictions of the Grady and Bai-Dodd theories. Ultrafine- and nanorecrystallized grains are observed inside the bands which are dependent on initial grain size and initial deformation temperature. Here, the dislocation evolution is evaluated for the different conditions using a Kocks-Mecking formulation; the rotational dynamic recrystallization mechanism responsible for forming the ultrafine/nanosized grains (40-250 nm) is successfully modeled incorporating the differences in initial temperature and grain size. Our results and analysis are important in enhancing the understanding of the structural evolution processes under high strain-rates and cryogenic temperatures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2021

Atomistic modeling of interface strengthening in Al-Si eutectic alloys

Al-Si cast alloys are usually composed of α-Al and Al-Si eutectic. Si flakes and Al matrix generally hold cube-on-cube orientation relationship with the primary interface (111) Al ∥(111) Si . Extensive experimental studies demonstrated that Si flakes cannot significantly improve mechanical properties of Al-Si cast alloys. We hypothesize that the weak strengthening effect associated with Si flakes might be attributed to thermomechanical properties of Al-Si interfaces besides their morphologies. To characterize Al-Si interfaces with a large lattice mismatch (> 30%), we proposed the quasi-coincident site lattice (Q-CSL) as reference lattice, and demonstrated that the Q-CSL Al-Si coherent interface has three characteristic coherent structures, one stable and low energy structure and two metastable and high energy structures. The translation vectors for the same type of coherent Q-CSL structures are consistent with three displacement shift complete (DSC) vectors. The two metastable structures can be obtained by shifting the low energy structure with three partial DSC vectors. Semi-coherent interface is composed of the low energy Q-CSL patches and three sets of interface misfit dislocations with Burgers vectors same as the DSC vectors. Atomistic simulations revealed that Al-Si interface exhibits low shear resistance. Ideal shear strength of the Q-CSL coherent interface is 110 MPa and semi-coherent interface is 20 MPa. The low shear resistance is attributed to the glide of interface misfit dislocations. Al-Si interface also exhibits low formation and migration energies of point defects. Owing to low shear strength and low formation and migration energies of point defects, interface sliding or shear readily happen under mechanical loading or during dislocation-interface interactions. Lattice dislocations can cross slip onto or climb along Al-Si interfaces. These reactions decrease the number of accumulated dislocation loops around Si flakes and promote nucleation and emission of lattice dislocations from Al-Si interfaces to matrix, consequently reduce the repulsive force on approaching dislocations and weaken Si flakes strengthening effect. In situ tension and compression tests in a scanning electron microscope reveal relatively weak strengthening effect due to Si flakes, consistent with the computed dislocation interaction with interfaces and shear behavior of interfaces.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Unveiling the origins of work-hardening enhancement and mechanical instability in laser shock peened titanium

Laser shock-peening (LSP) produces complex gradients in microstructures and residual stresses, which enables fabrication of metallic engineering components with superior mechanical properties. In this work, we use non-destructive and spatially resolved high-energy X-ray diffraction (HE-XRD) to investigate the influences of LSP on microstructure, surface topography, and residual stress for high purity titanium plates. LSP is found to produce large compressive in-plane residual stresses near the peened surface which monotonically decay to zero about 2.5 mm below the surface. These properties were also tracked during in-situ tensile loading, allowing stress partitioning and work-hardening rates to be measured as a function of depth. The surface region is found to have the highest work-hardening rate and remain mechanically stable up to sample failure. In addition, a crystal rigid rotation along a transversal axis of about 27 & nbsp; was observed at large applied strain near the surface region, which is attributed to the formation of denser dispersed shear bands. Furthermore, a sudden drop in tensile stress was observed at a depth of similar to 160 mu m from the LSP surface, indicating the formation of a localized mechanical instability zone (LMIZ). The origin of this LMIZ could be attributed to the increase in shear stress induced by a load transfer from LSP surface due to the formation of denser dispersed shear bands. These observations indicate a localized transition in deformation behavior has occurred from dispersed shear banding to LMIZ and homogeneous deformation.

36 MATERIALS SCIENCE↗
DOE OSTI2023

The effect of microstructure on the dynamic shock response of 1045 steel

Herein, the effect of microstructure on the shock response of 1045 steel is investigated via plate impact experiments and postmortem characterization. Three unique microstructures are explored: ferrite-pearlite, martensite, and ferrite with spheroidal cementite (i.e. spheroidized). Two spall recovery experiments, at approximate peak pressures of 3.2 and 3.5 GPa, are conducted to assess the Hugoniot elastic limit (HEL), spall strength, and damage morphology of the various microstructures. The ferrite-pearlite and martensite microstructures exhibit continuous yielding at both quasi-static and dynamic rates, while the spheroidized condition displays discontinuous yielding. Discontinuous yielding of the spheroidized microstructure is attributed to a combined low initial dislocation density coupled with a low dislocation nucleation rate. The spall strength of ferrite-pearlite is consistently lower than the spheroidized microstructure, attributed to elongated cementite that is more susceptible to cracking than more spherical cementite precipitates. Despite a high density of boundaries, martensite exhibits the highest spall strength. A large percentage of the boundaries within the martensite microstructure are found to be low energy (i.e. Σ3 or low angle), and are thus less susceptible to spall damage. Overall, the high spall strength of martensite is likely linked to traditional strengthening mechanisms that limit dislocation motion.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Unraveling kinking: A plasticity enhancing failure mode in high strength nano metallic laminates

Kinking is an important and plasticity-enhancing deformation/failure mode in numerous mechanically anisotropic materials including high-strength nano metallic laminates (NMLs). However, our current limited understanding of the mechanics of kinking and its dependence on microstructural attributes is insufficient for thoroughly comprehending and eventually being able to control failure behaviors of materials. In this study, we investigate kinking dependencies on microstructural attributes in NMLs via in situ micropillar compression, multiscale microstructure characterization, dislocation dynamic simulations, and crystal plasticity modeling. Additionally, by examining several NML systems (Cu/Fe, Ag/Fe, Al-4Mg/Fe), we demonstrate that the development of internal stresses during loading activates local layer-parallel glide triggering kinking in NMLs. Furthermore, this work reveals the effect of key microstructural features including layer thickness, layer waviness, interface barrier strength, and work hardening capacity on kink band formation in NMLs. More broadly, our efforts represent a generically applicable approach for probing large-strain deformation behavior of complex materials via synergetic modeling and experimental efforts.

36 MATERIALS SCIENCE↗