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At least 937 records · Page 52

A 15,000-hour cyclic endurance test of an 8-centimeter-diameter electron bombardment mercury ion thruster

A laboratory model 8-cm thruster with improvements to minimize ion chamber erosion and peeling of sputtered metal was subjected to a cyclic endurance test for 15,040 hours and 460 restarts. A charted history of several thruster operating variables and off-normal events are shown in 600-hour segments at three points in the test. The transient behavior of these variables during a typical start-stop cycle is presented. Performance and operating characteristics were nearly constant throughout the test except for a change in the accelerator back-streaming limit. Findings of the post-test inspection confirmed most of the expected results. Charge-exchange ions caused normal accelerator grid erosion. The workability of the various design features have been substantiated, and attainable improvements in propellant utilization efficiency should significantly reduce accelerator erosion.

Nakanishi, S.↗

The ion optics of a two grid electron-bombardment thruster

A detailed experimental investigation has been performed to determine the ion beam divergence of an electron-bombardment ion thruster as a function of grid geometry changes. The results show that, to a good approximation, each geometrical grid parameter independently affects one aspect of grid set performance. These observations are used to develop a graphical technique for predicting the ion beam divergence of an arbitrary ion source and grid geometry combination. The usefulness of this technique is demonstrated by comparing predicted ion beam divergence of the 30-cm diameter Engineering Model ion thruster with independent experimental determinations. Good agreement is shown between predicted and experimental results.

Aston, G.↗

High reliability cathode heaters for ion thrusters

A number of space missions have been proposed which will utilize 30-cm mercury bombardment ion thrusters and also will require a large number of thruster restarts. A test program was carried out to determine thermal cycle life of several different cathode heater designs. Plasma/flame sprayed heaters and swaged type heaters were tested. Four of the five plasma/flame sprayed heaters tested failed in a comparatively short time. Four tantalum swaged heaters that were brazed to the tantalum cathode tube were successfully tested and met the goals that were set at the start of the test.

Mueller, L. A.↗

Sputtering phenomena of discharge chamber components in a 30-cm diameter Hg ion thruster

Sputtering and deposition rates have been measured for discharge chamber components of a 30-cm diameter mercury ion thruster. It was found that sputtering rates of the screen grid and cathode baffle were strongly affected by geometry of the baffle holder. Sputtering rates of the baffle and screen grid were reduced to 80 and 125 A/hr, respectively, by combination of appropriate geometry and materials selections. Sputtering rates such as these are commensurate with thruster lifetimes of 15,000 hours or more. A semiempirical sputtering model showed good agreement with the measured values.

Mantenieks, M. A.↗

Modularized ion thruster development

A family of mercury ion thruster modules has been developed which extends the basic design of the Hughes-developed 1-mlb Engineering Model Thruster to accommodate the extended thrust range from 0.5 mlb to 4 mlb. In the subject program, separate Discharge Chamber Modules (DCM's) have been optimized for operation at nominal thrust levels T = 0.5 mlb and 2 mlb; DCM optimization is continuing at thrust level T = 4 mlb. Performance optimization required modification of the beam-extraction system and of discharge-chamber components; however, the cathodes and mechanical structure are unchanged from the Engineering Model design. Performance data on the optimized modules are given.

Hyman, J., Jr.↗

Diagnostic evaluations of a beam-shielded 8-cm mercury ion thruster

An engineering model thruster fitted with a remotely actuated graphite fiber polyimide composite beam shield was tested in a 3- by 6.5-meter vacuum facility for in-situ assessment of beam shield effects on thruster performance. Accelerator drain current neutralizer floating potential and ion beam floating potential increased slightly when the shield was moved into position. A target exposed to the low density regions of the ion beam was used to map the boundaries of energetic fringe ions capable of sputtering. The particle efflux was evaluated by measurement of film deposits on cold, heated, bare, and enclosed glass slides.

Nakanishi, S.↗

The 5200 cycle test of an 8-cm diameter Hg ion thruster

An accelerated cycle test was conducted in which an 8-cm Engineering Model Thruster (EMT) prototype successfully completed 5200 on-off cycles and a total of more than 1300hours of thruster operation at a 4.5 mN thrust level. Cathode tip heater powers required for starting and keeper voltages remained well within acceptable limits. The discharge chamber utilization and electrical efficiency were nearly constant over the duration of the test. It was concluded that on-off cyclic operation by itself does not appreciably degrade starting capability or performance of the 8-cm EMT.

Mantenieks, M. A.↗

Sensitivity of 30-cm mercury bombardment ion thruster characteristics to accelerator grid design

The design of ion optics for bombardment thrusters strongly influences overall performance and lifetime. The operation of a 30 cm thruster with accelerator grid open area fractions ranging from 43 to 24 percent, was evaluated and compared with experimental and theoretical results. Ion optics properties measured included the beam current extraction capability, the minimum accelerator grid voltage to prevent backstreaming, ion beamlet diameter as a function of radial position on the grid and accelerator grid hole diameter, and the high energy, high angle ion beam edge location. Discharge chamber properties evaluated were propellant utilization efficiency, minimum discharge power per beam amp, and minimum discharge voltage.

Rawlin, V. K.↗

5200 cycle of an 8-cm diameter Hg ion thruster

An accelerated cycle test was conducted in which an 8-cm Engineering Model Thruster (EMT) prototype successfully completed 5200 on-off cycles and a total of more than 1300 hours of thruster operation at a 4.5 mN thrust level. Cathode tip heater powers required for starting and keeper voltages remained well within acceptable limits. The discharge chamber utilization and electrical efficiency were nearly constant over the duration of the test. It is concluded that on-off cyclic operation by itself does not appreciably degrade starting capability or performance of the 8-cm EMT.

Mantenieks, M. A.↗

Sensitivity of 30-cm mercury bombardment ion thruster characteristics to accelerator grid design

The design of ion optics for bombardment thrusters strongly influences overall performance and lifetime. The operation of a 30-cm thruster with accelerator grid open area fractions ranging from 43 to 24 percent, was evaluated and compared with previously published experimental and theoretical results. Ion optics properties measured included the beam current extraction capability, the minimum accelerator grid voltage to prevent backstreaming, ion beamlet diameter as a function of radial position on the grid and accelerator grid hole diameter, and the high energy, high angle ion beam edge location. Discharge chamber properties evaluated were propellant utilization efficiency, minimum discharge power per beam amp, and minimum discharge voltage.

Rawlin, V. K.↗

Ion beam plume and efflux measurements of an 8-cm mercury ion thruster

Measurements of the ion beam plume and efflux constituents of an 8-cm mercury ion thruster have been carried out in the TRW 5 x 10 foot testing chamber. Charged components (ion beam plume) were measured with an array of movable position Faraday cups and retarding potential analyzers yielding both current density and particle energy determinations. Neutral components (ion beam efflux) were determined with a movable position ionization gauge. Measurements of the ion beam plume were performed for a thruster both with and without a sputter shield. Analysis of data in terms of normalized effluxes has been carried out and has been applied to an example calculation of efflux compatibility with a communications spacecraft.

Komatsu, G. K.↗

Diagnostic evaluations of a beam-shielded 8-cm mercury ion thruster

An engineering model thruster fitted with a remotely actuated graphite fiber polyimide composite beam shield was tested in a 3- by 6.5-meter vacuum facility for in-situ assessment of beam shield effects on thruster performance. Accelerator drain current neutralizer floating potential and ion beam floating potential increased slightly when the shield was moved into position. A target exposed to the low density regions of the ion beam was used to map the boundaries of energetic fringe ions capable of sputtering. The particle efflux was evaluated by measurement of film deposits on cold, heated, bare, and enclosed glass slides.

Nakanishi, S.↗

Evolution of the 1-mlb mercury ion thruster subsystem

A general description and review of the auxiliary Electric Propulsion program, which led to the present 1-mlb (4.5 mN) thruster system, is presented. The developmental history, performance, and major lifetests of each component of the system are traced over the past 10 years. Major components include the 8-cm diameter ion thruster, the power processor, and the propellant reservoir and distribution system.

Kerslake, W. R.↗

Digital simulation of a 30-cm diameter ion thruster control system

A hybrid model of a 30-cm diameter ion thruster and transistorized power processor was formulated and implemented on a digital computer. The control loops as presented are stable for normal values of loop gain when propellant line delay times are zero. Small oscillations are present in the loops when representative thruster delay times are included in the model. Discharge supply characteristics can affect the control loop oscillations. Recovery from runaway can be aggravated by delay time and, to a greater extent, by discharge supply characteristics.

Kudo, I.↗

Plasma particle trajectories around spacecraft propelled by ion thrusters

The thruster plasma is assumed to be described by a collimated energetic beam and a cloud of ionized thermal propellant produced by charge-exchange. A simple adiabatic model is used to describe the expansion of these neutral plasmas away from the source. As the pressure falls, shielding currents dissipate, and the geomagnetic field takes control of the particles. In low earth orbit, it is concluded that the vehicle easily outruns its thruster plasma. At geosynchronous altitude, the local electric fields around high voltage surfaces collect return current from the thermal plasma that appears to be limited only by the available space charge. Results appropriate to proposed electric propulsion missions and the solar power satellite are presented and operational considerations are discussed.

Liemohn, H. B.↗

Inert gas thrusters

Inert gas thrusters have continued to be of interest for space propulsion applications. Xenon is of interest in that its physical characteristics are well suited to propulsion. High atomic weight and low tankage fraction were major factors in this choice. If a large amount of propellant was required, so that cryogenic storage was practical, argon is a more economical alternative. Argon was also the preferred propellant for ground applications of thruster technology, such as sputter etching and deposition. Additional magnetic field measurements are reported. These measurements should be of use in magnetic field design. The diffusion of electrons through the magnetic field above multipole anodes was studied in detail. The data were consistent with Bohm diffusion across a magnetic field. The theory based on Bohm diffusion was simple and easily used for diffusion calculations. Limited startup data were obtained for multipole discharge chambers. These data were obtained with refractory cathodes, but should be useful in predicting the upper limits for starting with hollow cathodes.

Kaufman, H. R.↗

Sputtering in mercury ion thrusters

A model, which assumes that chemisorption is the dominant mechanism, is applied to the sputtering rate measurements of the screen grid of a 30 cm thruster in the presence of nitrogen. The model utilizes inputs from a variety of experimental and analytical sources. The model of environmental effects on sputtering was applied to thruster conditions of low discharge voltage and a discussion of the comparison of theory and experiment is presented.

Mantenieks, M. A.↗

Convective heat flux in a laser-heated thruster

An analysis is performed to estimate the convective heating to the wall in a laser-heated thruster on the basis of a solution of the laminar boundary-layer equations with variable transport properties. A local similiarity approximation is used, and it is assumed that the gas phase is in equilibrium. For the thruster described by Wu (1976), the temperature and pressure distributions along the nozzle are obtained from the core calculation. The similarity solutions and heat flux are obtained from the freestream conditions of the boundary layer, in order to determine if it is necessary to couple the boundary losses directly to the core calculation. In addition, the effects of mass injection on the convective heat transfer across the boundary layer with large density-viscosity product gradient are examined.

Wu, P. K. S.↗