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At least 937 records · Page 52

Space Shuttle External Tank.

During the quarter hour of its operational life, the External Tank must provide the propellants and propellant conditioning for the Orbiter Main Engines, provide the structural support for the two Solid Rocket Boosters, withstand the natural and induced environments, and effect a safe disposal. The External Tank is twice the size of the S-II Stage used in the Saturn V Booster for the Apollo and Skylab Spacecrafts. The External Tank is 182 feet long, 27 feet in diameter, and carries 1,700,000 pounds of liquid oxygen and liquid hydrogen propellants. The Shuttle System configuration and the interaction of the system elements pose an intricate system sensitivity which must be analyzed to establish the performance and sizing requirements for the External Tank.

Zoller, L. K.↗

Pressurant requirements for discharge of liquid methane from a 1.52-meter-(5-ft-) diameter spherical tank under both static and slosh conditions

Pressurized expulsion tests were conducted to determine the effect of various physical parameters on the pressurant gas (methane, helium, hydrogen, and nitrogen) requirements during the expulsion of liquid methane from a 1.52-meter-(5-ft-) diameter spherical tank and to compare results with those predicted by an analytical program. Also studied were the effects on methane, helium, and hydrogen pressurant requirements of various slosh excitation frequencies and amplitudes, both with and without slosh suppressing baffles in the tank. The experimental results when using gaseous methane, helium, and hydrogen show that the predictions of the analytical program agreed well with the actual pressurant requirements for static tank expulsions. The analytical program could not be used for gaseous nitrogen expulsions because of the large quantities of nitrogen which can dissolve in liquid methane. Under slosh conditions, a pronounced increase in gaseous methane requirements was observed relative to results obtained for the static tank expulsions. Slight decreases in the helium and hydrogen requirements were noted under similar test conditions.

Dewitt, R. L.↗

Computer programs for pressurization (RAMP) and pressurized expulsion from a cryogenic liquid propellant tank

An analysis to predict the pressurant gas requirements for the discharge of cryogenic liquid propellants from storage tanks is presented, along with an algorithm and two computer programs. One program deals with the pressurization (ramp) phase of bringing the propellant tank up to its operating pressure. The method of analysis involves a numerical solution of the temperature and velocity functions for the tank ullage at a discrete set of points in time and space. The input requirements of the program are the initial ullage conditions, the initial temperature and pressure of the pressurant gas, and the time for the expulsion or the ramp. Computations are performed which determine the heat transfer between the ullage gas and the tank wall. Heat transfer to the liquid interface and to the hardware components may be included in the analysis. The program output includes predictions of mass of pressurant required, total energy transfer, and wall and ullage temperatures. The analysis, the algorithm, a complete description of input and output, and the FORTRAN 4 program listings are presented. Sample cases are included to illustrate use of the programs.

Masters, P. A.↗

Transient flight flutter test of a wing with tip tanks

Wing flutter was encountered during flight testing of the F2H-2 airplane with full wing tip tanks. As a result, more refined theoretical analysis as well as flight flutter tests were initated to establish corrective measures and to experimentally verify the stability of the improved system. The results from the flight flutter tests, utilizing the transient response technique, are presented. The method of excitation consisted of abrupt deflections of the ailerons resulting from stick bangs and data were measured by wing tip accelerometers. A comparison of the results with theoretical predictions is presented and indicates that reasonably good correlation was obtained. The influence on wing flutter of tip tank fuel transfer cycle, which was incorporated to control the center of gravity range of the tank during defueling, is indicated by the measured results and compared with the theory. The final configuration utilized a transfer cycle which was proven stable as a result of flight flutter testing. It is concluded that transient response measurements resulting from stick bangs provide a reasonably reliable and safe technique of flight flutter testing for wings with external tanks or heavy stores.

Werdes, R. J.↗

Vapor ingestion in Centaur liquid-hydrogen tank

Vapor ingestion phenomena were investigated using scale models of the Centaur liquid hydrogen tank to determine the height of the free surface of the liquid when vapor is intially ingested into the tank outlet. Data are compared with an analysin and, is general the agreement is very good. Predictions are presented for minimum liquid levels required in the Centaur liquid hydrogen tank in order to prevent vapor ingestion when restarting the engines in space and the quantities of liquid remaining in the tank at vapor ingestion during main engine firing.

Symons, E. P.↗

Fluid interaction with spinning toroidal tanks

An experimental study was conducted to evaluate propellant behavior in spinning torroidal tanks that could be used in a retropropulsion system of an advanced outer-planet Pioneer orbiter. Information on propellant slosh and settling and on ullage orientation and stability was obtained. The effects of axial acceleration, spin rate, spin-rate change, and spacecraft wobble, both singly and in combination, were evaluated using a one-eighth scale transparent tank in one-g and low-g environments. Liquid loadings ranged from 5% to 96% full. The impact of a surface tension acquisition device was assessed by comparison with bare-tank results. The testing simulated the behavior of the fluorine/hydrazine and nitrogen textroxide/monomethylhydrazine propellants. Results are presented that indicate that no major fluid behavior problems would be encountered with any of the four propellants in the toroidal tanks of a spin-stabilized orbiter spacecraft.

Fester, D. A.↗

Constrained sloshing of liquid mercury in a flexible spherical tank

The mercury propellant tank system developed for use with solar electric propulsion was studied to analytically determine the resonant frequencies of the tank system and compare them with the anticipated control natural frequency of the spacecraft. The system consisted of a stainless steel spherical shell and a hemispherical elastomeric diaphram which separates the mercury propellant and the gaseous nitrogen pressurant. The major analytical tool used was the NASTRAN program. Six mathematical models, which represent various amounts of mercury in the tank system were developed. Resonant frequencies for six harmonics were obtained for each of the six models considered. The results show that the lowest resonant frequency for the tank system is about an order of magnitude greater than the anticipated control frequency of the spacecraft.

Lestingi, J.↗

Vibrations of incompressible liquid-plastic tank combinations using a series representation of the liquid

A series representation is presented of the dynamic behavior of incompressible non-viscous liquids contained in partially filled elastic shells of revolution. Using a series in which each term satisfies exactly Laplace's equation, the liquid portion of the problem becomes an integral equation on the wetted wall of the shell. Physical insight required in selecting the terms of the series is such that selection may be readily programed on a computer. Liquid-shell vibration interaction is investigated by modifying an existing shell of revolution vibration program with the series expansion of the liquid pressure loading on the wetted shell wall. Application of the modified program is demonstrated on a hemispherical tank and a realistic scaled model of a launch vehicle tank having a more complex geometry. Comparison of the present analysis with a NASTRAN finite element analysis for a hemispherical tank, and comparison with test results for a launch vehicle tank shows excellent agreement and rapid convergence of the series representation of the liquid to the true solution.

Housner, J. M.↗

Cryogenic-storage-tank support

Support isolates tank from thermal and mechanical loading by environment. Design uses combination of well-known common mechanisms to isolate tank and allow for tank expansion and contraction due to temperature and pressure changes. Similar support method is used on nitrogen tanks.

Wisdom, G. H.↗

Space Shuttle external tank: Today - DDT & E: Tomorrow - Production

The External Tank (ET) is the structural backbone of the Space Shuttle. The ET is discussed relative to its role; its design as a highly efficient Shuttle element; the liquid oxygen tank - a thin shelled monocoque; the intertank - the forward structural connection; the liquid hydrogen tank structure - the connection with the Orbiter; the ET structural verification; the propulsion system - a variety of functions; the electrical subsystem; electrical subsystem qualification; the thermal protection system; and other related problems. To date the qualification programs have been extremely successful and are almost complete, and the first flight tank has been delivered. Tomorrow's objectives will concentrate on establishing the facilities, tools and processes to achieve a production rate of 24 ETs/year.

Norton, A. M.↗

Analysis of rotary balance data for the F-15 airplane including the effect of conformal fuel tanks

F-15 rotary balance data was analyzed, and the influence of control deflections, Reynolds number and airplane components, i.e., body, wing, horizontal and vertical tails, as well as conformal tanks, on the aerodynamics up to 90 degrees angle of attack are discussed. Steady state spin mode predictions using these data are presented, which show excellent correlation with spin tunnel and flight test results. Generally, the data shows damped yawing moment slopes with rotation at all angles of attack, and good control effectiveness. Differences in the rotary aerodynamics due to the addition of conformal tanks are minimal. The small differences in the region of the flat spin do, however, indicate that the resulting spin mode would be slightly flatter and faster for a conformal tank equipped airplane. The addition of conformal tanks make the airplane more departure susceptible.

Barnhart, B.↗

In-flight atmospheric and fuel tank temperature measurements

In order to maintain an adequate supply of aviation turbine fuels in the future, fuels may have properties different from those now currently produced. One possible change is an increase in the freezing point temperature. If this should occur, it will be necessary to know the low temperature flow characteristics of these fuels. Studies to date involved both the use of computer models and subscale fuel tank simulators. They indicate that steep temperature gradients occur near the upper and lower surfaces which can result in freezing at the bottom, even though the bulk fuel temperature is above the freezing point. In order to obtain flight data to verify computer model and simulator results, a Lockheed L1011 research aircraft at Palmdale, California was instrumented with a vertical thermocouple rake in an inboard tank and an outboard tank. The tests were conducted with one of the two instrumented tanks maintained full for either two or five hours at altitudes of at least 10668 meters (35000 ft). Other flight parameters such as Mach number, air temperature, fuel quantity, and heading were also recorded.

Svehla, R.↗

Dynamics of liquid sloshing in upright and inverted bladdered tanks

A system identification methodology was used to examine the dynamics of liquid sloshing in the upright and inverted bladdered hydrazine tanks of the Tracking and Data Relay Satellite, (TDRS) and to evaluate the effects of bladder stiffness on the sloshing parameters. Mechanical models of the two systems were developed using the numerical values derived from static stability tests and from slosh frequency response tests of a full-size model tank fitted with a prototype bladder. For the upright tank (liquid below the bladder) a modified conventional pendulum was used. In the inverted tank (liquid above the bladder) where sloshing is unconventional due to the highly nonsymmetrical orientation of the liquid held by the bladder, a mechanical model using an inverted pendulum which is able to undergo small oscillations as well as large reorientations was necessary. Both thrusting and low-gravity conditions are considered.

Dodge, F. T.↗

Assessment of the hydrogen external tank pressure decay anomaly on Space Transportation System (STS) 51-L

Following the Challenger tragedy, an evaluation of the integrated main propulsion system flight data revealed a premature decay in the hydrogen external tank ullage pressure. A reconstruction of predicted ullage pressure versus time indicated an inconsistency between predicted and measured ullage pressure starting at approximately 65.5 seconds into the flight and reaching a maximum value between 72 and 72.9 seconds. This discrepancy could have been caused by a hydrogen gas leak or by a liquied hydrogen leak that occurred either in the pressurization system or in the external tank. The corresponding leak rates over the time interval from 65.5 to 72.9 seconds were estimated to range from 0.28 kg/s (0.62 lbm/s) + or - 41 percent to between 0.43 and 0.51kg/s (0.94 and 1.12lbs/s) + or - 1 percent for a gas leak and from 72.9 kg/s (160.5 lbs/s) + or - 41 percent to between 111.6 and 133.2 kg/s (245.8 and 293.3 lbs/s) + or - 1 percent for a liquid leak. No speculation is made to ascertain whether the leak is liquid or gas, as this cannot be determined from the analysis performed. Four structural failures in the hydrogen external tank were considered to explain the leak rates. A break in the 5-cm (2 in) pressurization line, in the 13-cm (5 in) vent line, or in the 43-cm (17 in) feedline is not likely. A break in the 10-cm (4 in) recirculation line with a larger structural failure occurring in the 72 to 73-second time period, the time of the visibly identified premature pressure decay, does seem plausible and the most likely of the four modes considered. These modes are not all-inclusive and do not preclude the possibility of a leak elsewhere in the tank.

Buckley, Theresa M.↗

Analysis of the nonvented fill of a 4.96-cubic-meter lightweight liquid hydrogen tank

As part of its development of cryogenic fluid management techniques for spacecraft, the NASA Lewis Research Center Cryogenic Fluid Technology Office (CFTO) is planning to perform ground tests of nonvented fill techniques on a 4.96-cubic-meter lightweight liquid hydrogen tank. This tank is similar in size and shape to the tankage planned for CFTO's COLD-SAT liquid hydrogen flight experiment. The analyses used to select two injection systems are presented for nonvented fills of this tank at design flow rates between 220 and 450 kg/hr. The first system uses multiple nozzles spraying from the top of the tank through the ullage space. This system should be capable of liquid fill levels in excess of 95 percent. The second system injects the liquid through a submerged nozzle and should produce fill levels on the order of 80 percent liquid.

Chato, David J.↗

Spacecraft attitude impacts on COLD-SAT non-vacuum jacketed LH2 supply tank thermal performance

The Cryogenic On-Orbit Liquid Depot - Storage, Acquisition and Transfer (COLD-SAT) spacecraft will be launched into low earth orbit to perform fluid management experiments on the behavior of subcritical liquid hydrogen (LH2). For determining the optimum on-orbit attitude for the COLD-SAT satellite, a comparative analytical study was performed to determine the thermal impacts of spacecraft attitude on the performance of the COLD-SAT non-vacuum jacketed LH2 supply tank. Tank thermal performance was quantified by total conductive and radiative heat leakage into the pressure vessel due to the absorbed solar, earth albedo and infra-red on-orbit fluxes, and also by the uniformity of the variation of this leakage on the vessel surface area. Geometric and thermal analysis math models were developed for the spacecraft and the tank as part of this analysis, based on their individual thermal/structural designs. Two quasi-inertial spacecraft attitudes were investigated and their effects on the tank performance compared. The results are one of the criteria by which the spacecraft orientation in orbit was selected for the in-house NASA Lewis Research Center design.

Arif, Hugh↗

Propulsive effect of spacecraft propellant tank rupture following hypervelocity impact by a micrometeoroid

The impulse due to propellant tank micrometeroid damage is estimated for the Galileo spacecraft. The modes of tank failure considered are tank burst, or rupture, and puncture, which results in a hole through which propellant escapes. Other factors relevant to this calculation include spacecraft geometry, propellant volume and properties, and available heat sources. Tank burst was found to result in a spacecraft Delta V of less than 5 m/s, while the net impulse due to puncture is less than 10,000 Newton-seconds.

Jan, Darrell L.↗

A concept for using the external tank from a National Space Transportation System (NSTS) for a lunar habitat

A concept for using the external tank from a National Space Transportation System for a lunar habitat is described. The tank is inserted in low earth orbit where it is outfitted as a 12-person lunar habitat. The tank modifications utilize existing structures and openings for man access without compromising the structural integrity of the tank. The modifications include installation of living quarters, instrumentation, and airlock; and thermal-control, environmental-control and life-support, and propulsion systems. The habitat is designed for unmanned transport to low lunar orbit and autonomously soft landed on the lunar surface. Supply to the habitat is provided by a space transfer vehicle and manned cargo lander. The lunar habitat concept is feasible by the year 2000 with the concurrent development of a space transfer vehicle and manned cargo lander for crew changeover and resupply.

King, C. B.↗