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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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The test results which were obtained with the HEPP liquid trap diode heat pipe prototype after it had been in storage for almost 27 months are presented. Transport data were obtained over the range of 150 to 220 K and reverse mode shutdown was measured with nominal operation at 180 K.
The controller provides responsive control of engine thrust and mixture ratio through the digital computer in the controller, updating the instructions to the engine control elements 50 times per second (every 20 milliseconds). Additionally, precise engine performance is achieved through closed loop control, utilizing 16 bit computation, 10 bit input/output resolution, and self calibrating analog-to-digital conversion. Engine reliability is enhanced by a dual redundant control system that allows normal operation after the first failure and a fail-safe shutdown after a second failure. The digital computer is programmable, allowing modification of engine control equations and constants by change of the stored program (software). The controller is packaged in a sealed, pressurized chassis with cooling provided by convection heat transfer through pin fins as part of the main chassis. The electronics are distributed on functional modules having special provisions for thermal and vibrational protection.
During 1978 and 1979, an Air Force C-135 test aircraft was flown to various locations in the North and South Atlantic and Pacific Oceans for satellite communications experiments. A part of the equipment tested on the aircraft was the SEACOM spread spectrum modem. The SEACOM modem operated at X band frequency from the aircraft via the DSCS II satellite to a ground station. For data to be phased successfully, it was necessary to maintain independent time and frequency accuracy over relatively long periods of time (up to two weeks) on the aircraft and at the ground station. To achieve this goal, two Efratom atomic frequency standards were used. The performance of these frequency standards as used in the spread spectrum modem is discussed, including the effects of high relative velocity, synchronization and the effects of the frequency standards on data performance is discussed. The aircraft environment, which includes extremes of temperature, as well as long periods of shutdown followed by rapid warmup requirements, is also discussed.
An overview of NASA's low thrust liquid chemical propulsion program is presented with particular emphasis on thrust system technology in the ten to one thousand pound thrust range. Key technology issues include high performance of cooled low thrust engines; small cryogenic pumps; multiple starts-shutdowns (10) with slow ramps (approximately 10 seconds); thrust variation - 4/1 in flight and 20/1 between flights; long life (100 hours); improved system weight and size; and propellant selection.
The Space Shuttle Main Engine (SSME) development program experienced two similar appearing fuel feed line failures during the shutdown portion of two engine tests. Failure investigations into each incident showed that a few cycles of high-amplitude transient strain occurring during the start and cutoff portions of each test could have either accumulated damage and led to a fatigue failure after 46 tests, or caused rupture in a low-strength weld joint. The cause of the high strain was traced to a period of unsteady flow separation during the start and cutoff of each test coincident with the oblique shock approaching the nozzle exit. Since elimination of the flow separation was impractical, the steps taken to allow engine development and flight preparations to continue were: (1) establish the safe operating life of the nozzle, (2) reinforce all low-strength welds, and (3) eliminate the use of thin-wall fuel feed lines. In parallel, the feed line was redesigned and fabrication was initiated on units to be incorporated into the development program.
The advantages and disadvantages of reducing power levels and using antennas with diameters smaller than 1 Km were evaluated if rectenna costs and land usage requirements become major factors, operating at 5800 megahertz should be considered. Three sequences (random, incoherent phasing, and concentric rings - center to edge) provided satisfactory performance in that the resultant sidelobe levels during startup/ shutdown were lower than the steady-state levels present during normal operations. Grating lobe peaks and scattered power levels were used to determine the array/subarray mechanical alignment requirements. The antenna alignment requirement is 1 min or 3 min depending on phase control configuration. System error parameters were defined to minimize scattered microwave power.
High response measurements of a Pratt and Whitney F100(3) turbofan engine at a simulated Mach number and altitude of 1.2 and 3000 m (10,000 ft) respectively were recorded during a nonrecoverable stall. The nonrecoverable stall occurred as a result of incorrect scheduling of the high compressor variable vanes (RCVV) during an experimental engine control investigation. Recorded data indicates rotating stall originating in the high pressure compressor. From this region the disturbance propagates upstream into the fan and downstream throughout the core compressor. The rotating stall remained in the core compressor until the engine was shutdown. The fan exhibited some rotating stall, but the amplitude of the pressure oscillations were less severe. Data indicates that the fan was able to recover from the stall. Fan turbine inlet temperature (FTIT) had been decreasing until stall developed in the high-pressure compressor. From this time, FTIT increased towards its maximum temperature limit. The rising FTIT during nonrecoverable stall may be the result of incomplete combustion in the combustor and additional combustion occurring through the turbine.
A series of long term test segments of 30 cm diameter mercury bombardment thrusters is being conducted as the Mission Profile Life Test. The first 4000 hour segment has been completed with the J series thruster, J1. Thruster and power processing units were controlled by computer with software algorithms governing normal functions of startup, throttle, and shutdown as well as automatically handling a variety of off-normal conditions. Thruster operation includes a discussion of the test chronology describing notable events and their significance. Post-test examination provides insight into thruster lifetime. Results are consistent with mission requirements of 15,000 hours at 2A
Thermal barrier coatings applied to the heated side of engine components such as seals, combustor, and blades of a gas turbine offer a potential increase in efficiency through the use of higher gas temperatures or less cooling air or benefits arising from extended component life by reducing component metal temperatures. The considered investigation has the objective to show that while a thermal barrier coated (TBC) specimen can be brought to a fixed temperature using various fuel-air ratio (F/A) values, lower calculated stresses are associated with lower (F/A) values. This implies that control of (F/A) values (i.e., rates of heat input) during the starting transient and to a lesser extent during shutdown and operation, offers a potential method of improving TBC lifetime through thermal cycle management.
The drop dynamics module is a Spacelab-compatible acoustic positioning and control system for conducting drop dynamics experiments in space. It consists basically of a chamber, a drop injector system, an acoustic positioning system, and a data collection system. The principal means of collecting data is by a cinegraphic camera. The drop is positioned in the center of the chamber by forces created by standing acoustic waves generated in the nearly cubical chamber (about 12 cm on a side). The drop can be spun or oscillated up to fission by varying the phse and amplitude of the acoustic waves. The system is designed to perform its experiments unattended, except for start-up and shutdown events and other unique events that require the attention of the Spacelab payload specialist.
System sizing is discussed in terms of reduced power levels and antenna diameters smaller than 1 km. The microwave transmission efficiency for smaller SPS systems was investigated. Startup and shutdown operations were examined with emphasis on solar eclipse effects on the solar arrays. The antennas and subarray mechanical alignments are also discussed.
The microprocessor system and program used to control the operation of the 200-kW Mod-OA wind turbines is described. The system is programmed to begin startup and shutdown sequences automatically and to control yaw motion. Rotor speed and power output are controlled with integral and proportional control of the blade pitch angle. Included in the report are a description of the hardware and a discussion of the software programming technique. A listing of the PL/M software program is given.
A thermal monitoring and control concept is described for a volatile condensable materials (VCM) test apparatus where electric resistance heaters are employed. The technique is computer based, but requires only proportioning ON/OFF relay control signals supplied through a programmable scanner and simple quadrac power controllers. System uniqueness is derived from automatic temperature measurements and the averaging of these measurements in discrete overlapping temperature zones. Overall control tolerance proves to be better than + or - 0.5 C from room ambient temperature to 150 C. Using precisely calibrated thermocouples, the method provides excellent temperature control of a small copper VCM heating plate at 125 + or - 0.2 C over a 24 hr test period. For purposes of unattended operation, the programmable computer/controller provides a continual data printout of system operation. Real time operator command is also provided for, as is automatic shutdown of the system and operator alarm in the event of malfunction.
The effects of low-thrust primary propulsion system characteristics on the mass, area, and orbit transfer characteristics of large space systems (LSS) were determined. Three general structural classes of LSS were considered, each with a broad range of diameters and nonstructural surface densities. While transferring the deployed structure from LEO and to GEO, an acceleration range of 0.02 to 0.1 g's was found to maximize deliverable payload based on structural mass impact. After propulsion system parametric analyses considering four propellant combinations produced values for available payload mass, length and volume, a thrust level range which maximizes deliverable LSS diameter was determined corresponding to a structure and propulsion vehicle. The engine start and/or shutdown thrust transients on the last orbit transfer (apogee) burn can impose transient loads which would be greater than the steady-state loads at the burnout acceleration. The effect of the engine thrust transients on the LSS was determined from the dynamic models upon which various engine ramps were imposed.
A preprototype water electrolysis subsystem was designed and fabricated for NASA's advanced regenerative life support program. A solid polymer is used for the cell electrolyte. The electrolysis module has 12 cells that can generate 5.5 kg/day of oxygen for the metabolic requirements of three crewmembers, for cabin leakage, and for the oxygen and hydrogen required for carbon dioxide collection and reduction processes. The subsystem can be operated at a pressure between 276 and 2760 kN/sq m and in a continuous constant-current, cyclic, or standby mode. A microprocessor is used to aid in operating the subsystem. Sensors and controls provide fault detection and automatic shutdown. The results of development, demonstration, and parametric testing are presented. Modifications to enhance operation in an integrated and manned test are described. Prospective improvements for the electrolysis subsystem are discussed.
An acceptable and feasible ceramic turbine wheel design has been achieved, and the relevant temperature, stress, and success probability analyses are discussed. The design is described, the materials selection presented, and the engine cycle conditions analysis parameters shown. Measured MOR four-point strengths are indicated for room and elevated temperatures, and engine conditions are analyzed for various cycle states, materials, power states, turbine inlet temperatures, and speeds. An advanced gas turbine ceramic turbine rotor thermal and stress model is developed, and cumulative probability of survival is shown for first and third-year properties of SiC and Si3N4 rotors under different operating conditions, computed for both blade and hub regions. Temperature and stress distributions for steady-state and worst-case shutdown transients are depicted.
Seals with rough surfaces proposed for stabilizing shaft motion and preventing leakage along shaft in machines such as turbopumps. Applicable to turbomachinery with speed limits raised and bearing life extended, avoiding costly shutdowns.
Analytical procedure used to modify design of high-pressure-ratio nozzles to reduce vibration during start-up and shutdown. Nozzles used in jet engines, laser nozzles and diffusers, wind tunnels, gas turbines and rocket engines.