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At least 937 records · Page 52

Nonleaking battery terminals

Three different terminals were designed for usage in a 40 ampere/hour silver zinc battery which has a 45 percent KOH by weight electrolyte in a plastic battery case. Life tests, including thermal cycling, electrical charge and discharge for up to three years duration, were conducted on these three different terminal designs. Tests for creep rate and tensile strength were conducted on the polyphenylene oxide (PPO) plastic battery cases. Some cases were unused and others containing KOH electrolyte were placed on life tests. The design and testing of nonleaking battery terminals for use with a potassium hydroxide (KOH) electrolyte in a plastic case are discussed.

Snider, W. E.↗

Life prediction of expulsion bladders through fatigue test and fold strain analysis

Cycle life data are presented in terms of true maximum strain for four metals, two plastics, and two elastomers. The Coffin-Manson fatigue theory was applied for metals and plastics, and cut-growth fatigue theory for elastomers. The data are based on measurements made at room and elevated temperatures. It was found that double folds give rise to far severer folding strains than do simple folds. It was also found that, except for the elastomers, all the bladder materials develop surface cracks due to double folds after only one cycle. The findings indicate that metals, which are bets for premeation resistance, are worst for fatigue resistance, and vice versa for elastomers. The intermediate plastics were found to be unsatisfactory for both permeation and fatigue resistance for missions of extended duration.

Chu, H. N.↗

On nonlinear effects in fracture mechanics.

Linear elastic treatment of fracture is considered applicable for net section stress up to about 0.8 the uniaxial tensile yield stress. Crack front plastic yield is still small enough to be viewed and treated as a small perturbation to the local crack front elastic stress field. Assuming these same circumstances and adopting the same point of view, an approach is presented for incorporating the nonlinear effects of small scale crack front plastic yield and slow crack extension in determination of the energy release rate and fracture toughness. Deviation from linearity of the load-displacement record in a fracture toughness test offers a quantifiable measure of these effects and is used to calculate the energy release rate. Fracture toughness values for one-eight inch thick 7075-T6 center cracked aluminum sheet are compared with uncorrected values and with values obtained by the Irwin method of plasticity correction.

Liebowitz, H.↗

Creep-fatigue analysis by strain-range partitioning.

The framework of a new method is outlined for treating creep-fatigue behavior of metals. Inelastic strain-ranges are partitioned into the components of (1) completely reversed plasticity, (2) tensile plasticity reversed by compressive creep, or tensile creep reversed by compressive plasticity, and (3) completely reversed creep. Each of these components is shown to be related to cyclic life by a Manson-Coffin type power-law equation. A linear life fraction rule is used to combine the damaging effects of the individual components enabling the prediction of life. Test results are presented for a 2.25 Cr-1 Mo steel as well as limited information for a Type 316 stainless steel.

Manson, S. S.↗

Static and dynamic fatigue behavior of glass filament-wound pressure vessels at ambient and cryogenic temperatures.

Investigation of the pressure load carrying capacity and fatigue strength of filament-wound glass-reinforced plastic pressure vessels subjected to static and cyclic loading at ambient and cryogenic (liquid nitrogen) temperature environments. The results indicate that the static fatigue problem is not critical at cryogenic temperatures. Under static loading at liquid nitrogen temperature, a reinforced plastic cylinder sustained pressurization for 88 days without failure at about 90% of the single cycle burst strength. At ambient temperature, the static life at 90% of the burst strength was about 7 min. Under cyclic loading in liquid nitrogen, no failure resulted after 1509 cycles at 55% of the single cycle burst strength. Under the same cyclic loading at ambient temperature, the test results would predict failure in the reinforced plastic. The results of similar tests upon adhesively bonded polyimide aluminum-foil lined cylinders are also reviewed.-

Hanson, M. P.↗

Experimental characterization of yield induced by surface flaws.

Recent experimental findings related to the surface deformation and plastic zones associated with a deep surface flaw in Mode I tension loading are surveyed. Results of front and back surface dimpling, as determined by replica profiling and interferometry, are presented. The stresses required to initiate back surface dimpling are inversely related both to the crack depth and to the crack length. The plastic zone at the crack tip is described using results obtained from Fe-3Si specimens which have been studied with the electrolytic etching technique. It is shown that the plastic zone may be identified with a state of plane strain around the entire crack perimeter, except for the very thin layer near the crack tips on the front surface, where the deformation state approximates plane stress.

Francis, P. H.↗

On charged particle tracks in cellulose nitrate and Lexan

Investigations were performed aimed at developing plastic nuclear track detectors into quantitative tools for recording and measuring multicharged, heavy particles. Accurate track etch rate measurements as a function of LET were performed for cellulose nitrate and Lexan plastic detectors. This was done using a variety of incident charged particle types and energies. The effect of aging of latent tracks in Lexan in different gaseous atmospheres was investigated. Range distributions of high energy N-14 particle bevatron beams in nuclear emulsion were measured. Investigation of charge resolution and Bragg peak measurements were carried out using plastic nuclear track detectors.

Benton, E. V.↗

Cosmic ray experiment. Part A: Composition and energy spectra of solar cosmic ray nuclei

The GE experiment consisted of two types of detectors: plastics and glasses located in panel 2 and the lower half of panel 3. In panel 2, the entire exposed detector area of 14.7 by 22.6 cm was composed of 31 sheets of 0.025-cm polycarbonate plastic 9070-112. In panel 3, 39 sheets of 0.02-cm cellulose triacetate with no plasticizer made up the major volume fraction. The lower part of panel 3 contained five types of glass detectors. Particles that entered the array after it was folded were recognized, if they crossed from one sheet to another, by means of a 2-mm relative shift of alternate sheets.

Fleischer, R. L.↗

Nonlinear problems of the theory of heterogeneous slightly curved shells

An account if given of the variational method of the solution of physically and geometrically nonlinear problems of the theory of heterogeneous slightly curved shells. Examined are the bending and supercritical behavior of plates and conical and spherical cupolas of variable thickness in a temperature field, taking into account the dependence of the elastic parameters on temperature. The bending, stability in general and load-bearing capacity of flexible isotropic elastic-plastic shells with different criteria of plasticity, taking into account compressibility and hardening. The effect of the plastic heterogeneity caused by heat treatment, surface work hardening and irradiation by fast neutron flux is investigated. Some problems of the dynamic behavior of flexible shells are solved. Calculations are performed in high approximations. Considerable attention is given to the construction of a machine algorithm and to the checking of the convergence of iterative processes.

Kantor, B. Y.↗

Nonleaking battery terminals.

Three different terminals were designed for usage in a 40 ampere/hour silver zinc battery which has a 45% KOH by weight electrolyte in a plastic battery case. Life tests, including thermal cycling, electrical charge and discharge for up to three years duration, were conducted on these three different terminal designs. Tests for creep rate and tensile strength were conducted on the polyphenylene oxide plastic battery cases. Some cases were unused and others containing KOH electrolyte were placed on life tests. The design and testing of nonleaking battery terminals for use with a KOH electrolyte in a plastic case are considered.

Snider, W. E.↗

The development of large diameter, high pressure, cryogenic radial static seals

Two configurations of radial static seals are developed for high-pressure 773 kg per sq cm cryogenic applications: a U-shaped fluorocarbon seal and a delta-shaped PTFE seal. The U-seal is a common commercial design consisting of a spring-loaded cup-shaped jacket; the basic principle is that the soft plastic jacket provides the interface between the piston and the bore, the jacket being held in place by a metal spring. The delta seal is based on the principle that the soft plastic delta cross section furnishes the interface at the metal face and circumferential face of the gland and cylinder. Test results indicate that both the plastic U-seal and the delta seal designs are sufficiently flexible to accommodate assembly in bore or piston grooves. Of these two configurations, the delta seal is found to be superior as it meets all the design requirements for proof pressure testing the turbopump components of the main engine in the Space Shuttle.

Burr, M. E.↗

PLANS; a finite element program for nonlinear analysis of structures. Volume 2: User's manual

The PLANS system, rather than being one comprehensive computer program, is a collection of finite element programs used for the nonlinear analysis of structures. This collection of programs evolved and is based on the organizational philosophy in which classes of analyses are treated individually based on the physical problem class to be analyzed. Each of the independent finite element computer programs of PLANS, with an associated element library, can be individually loaded and used to solve the problem class of interest. A number of programs have been developed for material nonlinear behavior alone and for combined geometric and material nonlinear behavior. The usage, capabilities, and element libraries of the current programs include: (1) plastic analysis of built-up structures where bending and membrane effects are significant, (2) three dimensional elastic-plastic analysis, (3) plastic analysis of bodies of revolution, and (4) material and geometric nonlinear analysis of built-up structures.

Pifko, A.↗

Durable antistatic coating for polymethylmethacrylate

A durable antistatic coating is achieved on polymethylmethacrylate plastic without affecting its optical clarity by applying to the surface of the plastic a low molecular weight solvent having a high electron affinity and a high dipole moment, such as acentonitrile or nitromethane alone or in the presence of photopolymerizable monomer. The treated polymethylmethacrylate plastic dissipates most of the induced electrostatic charge and retains its optical clarity. The antistatic behavior persists after washing, rubbing and vacuum treatment.

Hadek, V.↗

Molded composite pyrogen igniter for rocket motors

A lightweight pyrogen igniter assembly including an elongated molded plastic tube adapted to contain a pyrogen charge was designed for insertion into a rocket motor casing for ignition of the rocket motor charge. A molded plastic closure cap provided for the elongated tube includes an ignition charge for igniting the pyrogen charge and an electrically actuated ignition squib for igniting the ignition charge. The ignition charge is contained within a portion of the closure cap, and it is retained therein by a noncorrosive ignition pellet retainer or screen which is adapted to rest on a shoulder of the elongated tube when the closure cap and tube are assembled together. A circumferentially disposed metal ring is provided along the external circumference of the closure cap and is molded or captured within the plastic cap in the molding process to provide, along with O-ring seals, a leakproof rotary joint.

Heier, W. C.↗

Crater modification by gravity - A mechanical analysis of slumping

An analysis of the stability of a crater from a mechanical point of view indicates that the observed slumping of lunar craters requires a perfectly plastic constitutive relation for the lunar surface rock. The angle of internal friction of this material must be less than a few degrees. The evidence for a perfectly plastic constitutive relation is described, and a simplified model of a crater in a perfectly plastic medium is used to investigate the nature of its collapse. Crater stability is found to depend principally upon a dimensionless parameter equal to the product of the density, acceleration of gravity, and depth divided by the yield strength. Criteria for stability, 'slope failures', and 'floor failures' are reported.

Melosh, H. J.↗

The Application of Strainrange Partitioning Method to Multiaxial Creep-Fatigue Interaction

The method of strain range partitioning was applied to a series of torsional fatigue tests conducted on tubular 304 stainless steel specimens at 1200 F (649 C). Creep strain was superimposed on cycling strain, and the resulting strain range was partitioned into four components: (1) completely reversed plastic shear strain, (2) plastic shear strain followed by creep strain, (3) creep strain followed by plastic strain, and (4) completely reversed creep strain. Each strain component was related to the cyclic life of the material. The experimental procedure used to achieve strain partitioning is described, and the torsional test results are compared to those obtained from axial tests. The damaging effects of the individual strain components were expressed by a linear life fraction rule.

Zamrik, S. Y.↗

The effect of test system misalignment in the dynamic tension test

The effects of test system misalignment are analyzed for dynamic tension tests using sheet type rectangular 1100-0 aluminum specimens. The strain rate is assumed constant only on the natural axis of the specimen even though the specimen is subjected to a constant strain rate test. The results include: (1) the lower the strain rate, the more significant the misalignment errors become; (2) misalignment errors of 50% are found at the extreme fibers of the specimen; (3) the strain rate variation in the cross section decreases with increasing plastic strain and vanishes at plastic strain equal to 0.8% at the midspan of the specimen; and (4) the neutral axis shifts toward the centerline of the specimen as the plastic strain increases, but it reaches a limit and does not completely move back to the centerline.

Wu, H. C.↗

Evaluation of Three Constitutive Models for the Prediction of Hastelloy X Elevated Temperature Cyclic Response

The approach for the method development assumes that, for a thermally loaded structure, the overall strain history is defined by linear elastic analysis. The local stress history at a fatigue critical location is then determined from a one dimensional material behavior model and the local strain and temperature conditions. Three material models are currently being evaluated to assess their ability to predict relevant high temperature cyclic material response characteristics. They are: a time independent classical plasticity and creep representation, a time dependent viscoplastic model capable of predicting combined creep and plasticity effects, and an approximate elastic analysis approach that uses a series of stress-strain curves and a cyclic hardening model to determine reverse plasticity.

Moreno, V.↗