Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “Nuclear Reactor Testing”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 937 records · Page 52
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Investigation of similarity metrics for simulation based scaling analysis

Scaling analysis is a technique for characterizing degree of similarity between processes to occur in a real prototypic system and those to occur in its reduced scale (experimental) analog. In the context of nuclear reactor thermal-hydraulics and safety, scaling analysis is instrumental in assessing the applicability of data obtained from a scaled test facility for calibration of models and validation of simulation codes. Quantification of scale-related distortions is the key element in scaling analysis. In this work, we examine an approach for scaling analysis using computer simulation codes. Similarity analysis using information-theoretic approach is performed by comparing performance of experiment and application to variation of system conditions. Three different information theoretic measures namely mutual information, Kullback-Leibler divergence and overlap coefficient are selected for their potential use as metric for similarity analysis. We test the metrics by comparing them against physics-based scaling ratios, which are well known in fundamental thermal-hydraulic processes. In this exploratory analysis, a case of pressure drop of a steady-state flow through a channel is employed to test the proposed approach. It was found that in the absence of model uncertainties, mutual information serve as an effective measure of the scale effects present in the experiment. However, model uncertainty can significantly impact the quality of similarity analysis. Our analysis indicates that model uncertainties can have significant impact on the information theoretic metrics used for scaling analysis. Furthermore, if the model uncertainties exceeds beyond a critical value, the scale effect present in the experiment cannot be adequately evaluated. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2017

Down-selection of candidate alloys for further testing of advanced replacement materials for LWR core internals

Life extension of the existing nuclear reactors imposes irradiation of high fluences to structural materials, resulting in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs. The Electric Power Research Institute (EPRI) teamed up with Department of Energy (DOE) Light Water Reactor Sustainability Program to initiate the Advanced Radiation Resistant Materials (ARRM) program, aiming to identify and develop advanced alloys with superior degradation resistance in light water reactor (LWR)-relevant environments by 2024.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Analysis on the Preliminary Gap Conductance Test with Single Primary Heat Extraction and Removal Emulator

Microreactor is a type of nuclear reactor that is intended to produce thermal energy from the micro and integrated design. Among various microreactor roadmaps, microreactor with heat pipes is one of the promising designs that under active development. At Idaho National Laboratory (INL) and supported by the Department of Energy (DOE) Microreactor Program (MRP), a Single Primary Heat Extraction and Removal Emulator (SPHERE) was developed. The main purpose of SPHRE is to understand thermal performance of heat pipe in the conjunction of heat source without using nuclear material. The heat pipe used in the SPHERE has sodium as a working fluid, with Argon gas in the vapor region, thus this heat pipe is variable conductance heat pipe (VCHP). The volume of non-condensable gas changes with power and elapsed time, so the area covered by non-condensable gas changes. This gives an effect that passively controls the cooling capability of condenser section. This preliminary experiment was intended to perform a gap conductance experiment that reveals heat transfer characteristics of gas at the gap around the heat pipe. However, there are not many experimental data that deals with heat transfer of the gas at the gap around heat pipe. In this research, the preliminary experimental result regarding to the heat pipe performance with different composition of gas at the gap, level of power is presented. The experimental data will be used for the validation study of SOCKEYE as a future plan.

42 ENGINEERING↗
DOE OSTI2017

Development and Test of a New Verification Scheme for Transient Core Simulators

Transient calculations in commercial nuclear reactors are performed while typically relying on a time-dependent neutron transport solver or a low-order solver (i.e. diffusion). In order to be licensed, the codes used by the industry need to go through a process of verification and validation, with the verification carried out by comparing the results of simulations to analytical or semi-analytical solutions. Such analytical or semi-analytical solutions can only be obtained if the system to be modelled during the verification process is either fully homogeneous or piecewise homogeneous. This paper reports on the development of a different verification approach that can be applied to fully heterogeneous systems. It relies on the extraction of the point-kinetic response of the reactor (which can be estimated from the results of core simulations) and on its subsequent comparison with its expected analytical form.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

Initial Results from the High Fluence UCSB ATR-2 Irradiation

A primary focus of the Department of Energy, Office of Nuclear Energy Light Water Reactor Sustainability Program (LWRSP) is the safe operation of nuclear reactors to extended lifetimes of up to 80 years. One of the primary reactor components of concern is the reactor pressure vessel (RPV), which is increasingly embrittled over time due to damage from high energy neutrons created in the reactor core. Radiation damage leads to the formation of nm-scale precipitates and solute-defect clusters, which result in an increase in the steel's ductile to brittle transition temperature. Transition temperature shifts (TTS) are used to quantify and regulate embrittlement. Extended life operation will subject some RPVs to higher neutron fluences than previously experienced by in-service vessels. Thus, robust prediction methods must be developed that ensure the safety of our nation's fleet of reactors. Current models underpredict embrittlement data from high flux test reactor irradiations at extended life fluences. It has been hypothesized that one reason for this underprediction is the formation of so-called 'Late- Blooming Phase' Mn-Ni-Si precipitates, which form and grow only at high fluence and that are currently not included in regulatory models. Recent research has demonstrated the existence of high volume fractions of intermetallic Mn-Ni-Si precipitate (MNSP) phases at high fluence and have generated significant insight into their character. However, a number of questions remain regarding MNSPs, such as: 1) what alloys are most susceptible to MNSP formation; 2) how is MNSP formation affected by flux (φ), fluence (φt) and irradiation temperature (T{sub irr}); and, 3) how to accurately predict TTS under extended life low flux service conditions? The fact that no two RPVs are exactly the same, both in terms of the steel composition and vessel service conditions, makes these questions particularly difficult to answer. Further, understanding the effect of flux differences between test reactor irradiations and in-vessel service is absolutely critical. Hence, physical models must be developed that predict TTS as a function of alloy solute content and vessel service conditions. A large-scale irradiation designed to develop and validate an extended life embrittlement prediction model was recently completed in the Advanced Test Reactor (ATR) at the Idaho National Laboratory as part of the DOE sponsored Nuclear Scientific User Facilities. This experiment, called the UCSB ATR-2 irradiation, is a collaboration between Oak Ridge National Lab (ORNL) and the University of California, Santa Barbara (UCSB) and is now primarily supported by the DOE Light Water Reactor Sustainability Program. The experiment is designed to investigate the single and combined effects of neutron φ, φt, T{sub irr} and alloy chemistry on precipitate formation, hardening and embrittlement. While postirradiation examinations (PIE) is ongoing, and is expected to take several years to complete, the first preliminary results are presented below. It should also be noted that Rolls-Royce has been a collaborator in UCSB ATR-2 from the start, and there are several other national and international institutions supporting the PIE. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2021

MITR Low-Enriched Uranium Conversion Fluid-Structure Interaction Preliminary Design Verification

The U.S. National Nuclear Security Administration (NNSA) Office of Material Management and Minimization (M 3 ) has developed and is pursuing an integrated approach to address the persistent threat posed by unintentional proliferation of nuclear materials. The NNSA M 3 approach reduces the risk of highly enriched uranium (HEU) and plutonium falling into the hands of non-state actors by minimizing the use of and, when possible, eliminating weapons-usable nuclear material around the world. In this geopolitical context, most research and test reactors, both domestic and international, have completed or started a program of conversion from the use of HEU to low-enriched uranium (LEU) as fuel. Conversion of civilian research reactors from HEU to LEU, and the return of the HEU to the country of origin, are important components of the NNSA non-proliferation program. Worldwide, 71 reactors have been converted to the use of LEU fuel, and an additional 32 have been confirmed to be permanently shut down. The U.S., with 20 reactor conversions, is among the 39 countries on six continents where conversions have occurred. With recent conversions in Ghana and Nigeria, an important milestone was reached in completing conversion of all reactors on the continent of Africa to LEU fuel. Africa thus becomes the third continent to have completed conversion of all HEU reactors to LEU, following Australia and South America

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Benchmark Study of Infinite Lattice of Pebble Fuel within FLiBe Coolant for TMSR-SF1 Design

Solid Fueled Thorium Molten Salt Reactor (TMSR-SF1) is Chinese Fluoride-salt-cooled High Temperature Reactor (FHR) designed by the TMSR group. The construction of this test reactor is expected in the near years. Using TRISO particle based pebble fuel leads to various challenges in neutronics modeling, such as double heterogeneity effect, preserving exact number of particles, their random distributions in pebble, and etc. For the purpose of verifying the calculations, benchmark study of infinite lattice of pebble fuel within FLiBe coolant for the TMSR-SF1 design has been performed. Back-to-back comparisons have been made between TMSR and MIT researchers using different Monte-Carlo based codes. Very good agreements have been found and the results quantitatively evaluate the neutronic effect of various modeling approaches. In addition, sensitivity study has been carried out for the reference pebble-bed fuel lattice. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2025

Nuclear Thermal Rocket Emulator for a Hardware-in-the-Loop Test Bed

To support NASA’s mission to use nuclear thermal rockets for future Mars missions, an instrumentation and control test bed has been built at Oak Ridge National Laboratory. The system is designed as a hardware-in-the-loop test bed for testing control elements and autonomous control algorithms for nuclear thermal propulsion rockets. The mock reactor system consists of a modular and scalable framework, using inexpensive components and open-source software. The hardware system consists of a two-phase flow loop and a mock reactor with six control drums. A single-board computer (NVIDIA Jetson) handles reactor core emulation and hosts a message queuing telemetry transport broker that allows user-deployed control algorithms to interact with the system hardware. The reactor emulator receives sensor data from the hardware and provides the simulated performance of the reactor under steady-state, transient, and fault conditions. The emulator uses a reactivity lookup table and the point kinetics equations to solve for the reactor dynamics in real time. Emulated reactor dynamics and sensor input inform the autonomous control algorithm’s decision-making in a closed-loop manner. The current system is capable of operating at 10 Hz, but faster cycle rates are an area of ongoing research. This test bed will enable NASA and other space vendors to rigorously test their autonomous control systems for NTP rockets under transient (reactor startup and shutdown), steady-state, and fault conditions to reduce development time and risk for autonomous control systems in future missions.

autonomous control↗
DOE OSTI2023

Non-Nuclear Test Facility Development to Support Verification and Validation Needs

This study focuses on developing a non-nuclear test facility to help meet the verification and validation (V&V) requirements of a water-cooled small modular reactor (SMR) system. The scaling analysis necessary for reactor system experimentation and assessment model V&V considers various reactor system accident scenarios such as main steam line break (MSLB), steam generator tube rupture (SGTR), and containment condensation and heat transfer. The goal is to identify key physics based phenomena of interest (POI), specific figures of merit (FOMs), and the state of knowledge (SOK) by employing phenomena identification and ranking table (PIRT) studies. Important physics phenomena such as heat transfer, fluid dynamics, structural integrity, and material selection must be addressed when scaling a thermal-hydraulics system. Alongside these considerations, modifications to the facility may be needed to align the scaled system with the available footprint (height and space) of the facility. These modifications may include infrastructure upgrades, changes to the piping layout, implementation of safety measures, and installation of new instrumentation and control systems. The test facility aims to provide a scaled-down version of prototypic facilities for comprehensive V&V activities by overcoming these challenges and making the necessary modifications. This approach minimizes scaling distortion, simulates prototypic plant conditions, and accurately models accident event progressions. Thus, the facility will be capable of adequately modeling a scaled SMR system to support the design, development and licensing needs.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Overlapping Domain Coupling of Multidimensional and System Codes in NEAMS - Pronghorn and SAM

This report describes the implementation and testing of domain-overlapping coupling of the Pronghorn and SAM codes. Both Pronghorn and SAM are codes developed by the DOE Nuclear Energy Advanced Modeling and Simulation (NEAMS) program for analysis of advanced nuclear reactors. Pronghorn focuses on analyzing multi-dimensional core flow conditions, while SAM focuses on analysis of the entire system including, among other components, piping, pumps, and heat exchangers. It is desirable for many advanced reactor thermal-hydraulics simulations to couple Pronghorn and SAM to obtain self-consistent solutions in the core and the system. The domain-overlapping coupling approach provides a robust and numerically efficient candidate for this coupling. We describe the algorithm for obtaining self-consistent solutions between a SAM network of flow channels and an overlapped multi-dimensional Pronghorn domain. The algorithm is tested for a variety of simple canonical test problems and a model of the Molten Salt Reactor Experiment (MSRE). Results demonstrate that the domain overlapping coupling approach provides consistent pressure, mass flow rate, enthalpy, and passive scalar distributions between Pronghorn and SAM and converges reliably and efficiently (at most 15 iterations, usually much less than 10) for the considered test problems.

97 MATHEMATICS AND COMPUTING↗
DOE OSTI2016

TREAT neutronics analysis and design support, Part II: Multi-SERTTA-CAL

Experiment vehicle design is necessary in preparation for Transient Reactor Test (TREAT) facility restart and the resumption of transient testing to support Accident Tolerant Fuel (ATF) characterization and other future fuels testing requirements. Currently the most mature vehicle design is the Multi-SERTTA (Static Environments Rodlet Transient Test Apparatuses), which can accommodate up to four concurrent rodlet-sized specimens under separate environmental conditions. Robust test vehicle design requires neutronics analyses to support design development, optimization of the power coupling factor (PCF) to efficiently maximize energy generation in the test fuel rodlets, and experiment safety analyses. An integral aspect of prior TREAT transient testing was the incorporation of calibration experiments to experimentally evaluate and validate test conditions in preparation of the actual fuel testing. The calibration experiment package established the test parameter conditions to support fine-tuning of the computational models to deliver the required energy deposition to the fuel samples. The calibration vehicle was designed to be as near neutronically equivalent to the experiment vehicle as possible to minimize errors between the calibration and final tests. The Multi-SERTTA-CAL vehicle was designed to serve as the calibration vehicle supporting Multi-SERTTA experimentation. Models of the Multi-SERTTA-CAL vehicle containing typical PWR-fuel rodlets were prepared and neutronics calculations were performed using MCNP6.1 with ENDF/B-VII.1 nuclear data libraries; these results were then compared against those performed for Multi-SERTTA to determine the similarity and possible design modification necessary prior to construction of these experiment vehicles. The estimated reactivity insertion worth into the TREAT core is very similar between the two vehicle designs, with the primary physical difference being a hollow Inconel tube running down the length of the calibration vehicle. Calculations of PCF indicate that on average there is a reduction of approximately 6 % for PWR fuel rodlets irradiated under both wet and dry conditions. Changes to the primary or secondary vessel structure in the calibration vehicle can be performed to offset this discrepancy and maintain neutronic equivalency. Current possible modifications to the calibration vehicle include reduction of the primary vessel wall thickness, swapping Zircaloy-4 for stainless steel 316 in the secondary containment, or slight modification to the temperature and pressure of the water environment within the primary vessel. Removal of some of the instrumentation within the calibration vehicle can also serve to slightly increase the PCF. Future efforts include further modification and optimization of the Multi-SERTTA and Multi-SERTTA-CAL designs in preparation of actual TREAT transient testing. Experimental results from both test vehicles will be compared against calculational results and methods to provide validation and support additional neutronics analyses. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

The ORNL Moderator Test Station Science Case

Oak Ridge National Laboratory (ORNL) hosts two world-leading slow neutron sources, the Spallation Neutron Source (SNS) and the High Flux Isotope Reactor (HFIR), and is currently developing the technical design for a Second Target Station (STS) for the SNS. Upon completion of the STS project, ORNL will be uniquely positioned to optimize each of its three neutron sources, the SNS First Target Station (FTS), the STS, and HFIR, in a complementary way. Among the essential aspects of a re-imagined FTS and the current STS design are high-brightness parahydrogen moderators—moderators which are optimized for high per-unit-area neutron brightness rather than integrated-across-large-area neutron intensity. The high-brightness moderators proposed for the STS will, for the brightness metric, significantly outperform the coupled moderators currently on the FTS for appropriately optimized neutron beamlines, provided the moderating hydrogen is converted to near-equilibrium levels of parahydrogen (approximately 99.8% at 20 K). The original FTS moderators, by contrast, were conservatively designed to be relatively insensitive to the exact ortho:para ratio, with a consequent loss in performance. As a result, a redesign of the FTS moderators assuming fully converted parahydrogen could result in significant performance improvements on the FTS coupled moderators, and more consistent performance over time for all hydrogen moderators. This “parahydrogen problem” is a long-standing challenge for the effective implementation of hydrogen cold moderators at high-power neutron sources. In addition, the development of new moderator concepts, whether based on previously unused materials, structured heterogeneous arrays, or even simply on changes in overall shape and size is significantly restricted at a large-scale production facility intended to use the resulting neutron beams. Accordingly, moderators for production neutron sources are often designed in a very conservative, low-risk fashion, even though this compromises the absolute neutronic performance. Advanced moderator concepts worthy of study include features that could not be tested without redesigning and redeploying the entire existing reflector, shielding, and neutron beamline installation, making such development efforts far more expensive than building a stand-alone test facility.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

AGR Program TRISO Fuel Topical Report Dialog

AGR Program Overview and Current Activities Fission Product Transport Data Short-Lived Fission Product Release Fuel Performance Margin Data Oxidation Testing Data

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

Recent 238 Pu Production Activities at Idaho National Laboratory

The Plutonium-238 ( 238 Pu) Production program at Idaho National Laboratory (INL) is actively qualifying irradiation targets containing 237 Np for the Advanced Test Reactor (ATR) to produce 238 Pu for future National Aeronautics and Space Administration missions. INL qualified and loaded seven targets in the ATR’s south flux trap for cycle 169A, which occurred in Spring 2021. The irradiation qualification program has expanded to additional ATR irradiation positions after two baseline production targets in three positions validated significant production of 238 Pu. The validation model was followed by the PFS-1 experimental test in the ATR Critical Facility that verified 238 Pu production cross sections. This paper outlines the progress and status of the 238 Pu production program at INL. The qualification effort, safety analysis, hardware status, and future activities for qualification of an updated target design for use in the ATR are discussed.

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2016

Strain-path change tests and physically based polycrystalline modeling of the behavior of recrystallized zirconium alloys - 2016-0092

Zirconium alloys used as cladding tubes for the fuel of pressurized water reactors can undergo high applied stress during power transients. In these conditions, biaxial loading may lead to plastic deformation of the cladding. A comprehensive understanding of the material mechanical response during loading-path change tests is an important step toward predicting the behavior in these specific conditions. Using a nonstandard mechanical testing machine, we conducted loading-path change tests at 623 K on as-received recrystallized Zircaloy-4 tubes. These tests consisted of an axial tensile loading and unloading followed by an internal pressure (or pure hoop tension) loading and unloading. These tests examined the kinematic and isotropic hardening components of the strain hardening behavior of the thin cladding tubes. The isotropic hardening was attributed to dislocation multiplication and dislocation-dislocation interactions. The kinematic hardening was attributed to the interaction of the grains with each other. A polycrystalline model was also used and improved in order to simulate the tests. A good prediction of the isotropic and kinematic hardening was provided by the modeling. (authors)

36 MATERIALS SCIENCE↗
DOE OSTI2016

Mechanical testing of hydrided fuel cladding

During light water reactor operations, hydrogen is generated from the oxidation of zirconium alloy materials. This hydrogen can be absorbed into the cladding and form zirconium hydrides. At high temperatures and hoop stresses, these normally circumferential oriented hydrides in high burnup used nuclear fuel (HB-UNF) may reorient in the radial direction and affect the mechanical properties of the cladding. Understanding these changes in mechanical properties will aid in analyzing how UNF will perform during storage and transportation. Systems, presented in the article, have been designed to introduce hydrides into cladding specimens, to reorient cladding hydrides, and to test and measure the mechanical properties of these specimens. The hydriding systems consist of a tube furnace capable of pre-hydriding cladding specimens and reorienting cladding hydrides and surface conditioning equipment. Mechanical testing (i.e., tensile, compression, and burst testing) will be performed on both pre-hydrided cladding and cladding with reoriented hydrides, and the results will be compared with those of as-manufactured cladding. Tensile and compression testing will be performed using a 5 kilo-pound load frame; burst testing will be performed on a purpose-built test system. Strain is measured with a digital image correlation (DIC) system. DIC is a real time optical measurement technique that utilizes high-definition imagery to measure object deformation. It is planned that tensile, compression, and burst testing of cladding with reoriented hydrides will begin this year.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗