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At least 937 records · Page 52
All sourcesNASA NTRSDOE OSTI
DOE OSTI2014

Feasibility of Folded and Double Dipole Radio Frequency Quadrupole (RFQ) Cavities for Particle Accelerators

The quadrupole and dipole modes frequencies can be very close in a long four-vane RFQ as structure length increases. This requires extra mode stabilizer design to improve field stability, which may add to system complexity and cost. Therefore, we investigate other four-vane RFQ designs which can have potential advantages and different mode spectrum. These designs are realized by modifying the RFQ cut-back scheme to be a folded-dipole (FD) or a double-dipole (DD) RFQs. In this paper, mode spectrums of these structures are further investigated as function of structure length and dipole mode properties are discussed in detail. Comparison of other properties of the three cut-back methods-FD, DD, and the conventional four cut-backs (4C) - are presented as well. Finally, full 3-D simulations have been carried out for mode analysis of these RFQs with some experimental validation.

43 PARTICLE ACCELERATORS↗
DOE OSTI2020

Chatter Stability of Machining Operations

Here, this paper reviews the dynamics of machining and chatter stability research since the first stability laws were introduced by Tlusty and Tobias in the 1950s. The paper aims to introduce the fundamentals of dynamic machining and chatter stability, as well as the state of the art and research challenges, to readers who are new to the area. First, the unified dynamic models of mode coupling and regenerative chatter are introduced. The chatter stability laws in both the frequency and time domains are presented. The dynamic models of intermittent cutting, such as milling, are presented and their stability solutions are derived by considering the time-periodic behavior. The complexities contributed by highly intermittent cutting, which leads to additional stability pockets, and the contribution of the tool's flank face to process damping are explained. The stability of parallel machining operations is explained. The design of variable pitch and serrated cutting tools to suppress chatter is presented. The paper concludes with current challenges in chatter stability of machining which remains to be the main obstacle in increasing the productivity and quality of manufactured parts.

42 ENGINEERING↗
DOE OSTI2025

Detection of Part Porosity in Additive Manufacturing Using Machining

Monitoring of part porosity in additive manufacturing is critical for part qualification and process parameter development. This article describes the monitoring of porosity in additive manufacturing using machining. Grade 91 steel samples with different levels of porosity were additively manufactured using a laser blown-powder process. The samples were machined, and the tool position and cutting power were monitored using the machine controller and an external power transducer, respectively. Results show that the power transducer is sensitive to machining porosities. A novel approach using the standard deviation of cutting power was developed to determine the location of porosities along the length of the machining pass. Test cuts were completed at different machining process parameters. Results showed that the probability of detection was one for pore volume greater than 0.3 mm 3 at different machining parameters. In conclusion, although the detection of porosity using machining is a destructive method for evaluation, it offers a low-cost and fast approach for monitoring porosity in additive manufacturing.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Errors in shaping by a planetary mechanism

The proposed planetary reaming method permits discontinuous turning in which the cutting edge moves relative to the cutting surfaces. As a result, individual sections of the cutting zone move successfully in and out of the machining zone. Discontinuous turning is free of the deficiencies of continuous turning.

42 ENGINEERING↗
DOE OSTI2018

Assessing the Effectiveness of Solid Lubricants

The effectiveness of a proposed solid lubricant is investigated, on the basis of the abrasive cutting coefficients. Its dependence on the grinding conditions, the characteristics of the boron-nitride wheel, and the alloying of high-speed steel is determined. The lubricant reduces the abrasive cutting coefficient by about 40–50%. A method is proposed for measuring the frictional coefficient. The benefits of lubricant application are assessed. The utility of the abrasive cutting coefficient in estimating the effectiveness of solid lubricant is confirmed.

42 ENGINEERING↗
DOE OSTI2018

Ultrafast Sharpening of a Hard-Alloy Tool

The sharpening of hard-alloy cutting tools affects their life and reliability and the quality of the machined surface. In the case of imported tools for high-precision machining, the rounding radius of the cutting edge after sharpening is 10–15 µm. That permits machining with chip thickness no less than 20–30 µm. This limit is often critical, since the machining precision of some important components is 3–5 µm. In addition, such sharpening shortens the potential tool life. If sharpening is improved so that the rounding radius of the cutting edge is 3–5 µm, the machining precision is enhanced and tool life is extended. That improves machining [2].

42 ENGINEERING↗
DOE OSTI2018

Influence of Spindle Wobble in Turning on the Workpiece’s Surface Topology

The shaping trajectory of the cutting tool relative to the workpiece consists of the trajectories of the machine tool’s working components, trajectories unrelated to control of perturbations (including spindle wobble), and deformational-displacement trajectories of the tool and workpiece relative to the supporting system. In the present work, the perturbation considered is wobble, which depends on the precision and state of the machine tool. Spindle wobble in a lathe leads to the formation of various attractive sets associated with deformational displacement of the tool. The result is to change the shaping trajectory. That affects the geometric topology of the machined surface, which depends not only on the shaping motion but also on independent processes that accompany cutting, such as plastic deformation, thermodynamic phenomena, and dissipative structures formed in the cutting zone. The present work examines how the attractive sets associated with the deformational displacement produced by spindle wobble are related to the surface topology. The contribution of the wobble to the surface topology is assessed.

42 ENGINEERING↗
DOE OSTI2019

Determining the Machining Error due to Tool Heating

Principles are outlined for calculating the machining error associated with shift of the cutting edge due to tool heating on cutting. The following factors are taken into account in calculating the temperature at the workpiece surface: the cutting conditions, the tool geometry, and the physicomechanical properties of the workpiece and tool.

42 ENGINEERING↗
DOE OSTI2019

Turning of F-4UV20 Composite Plastic

The turning of F-4UV20 composite plastic is investigated. Continuous chip is formed in all the experimental conditions: cutting speed 16–100 m/min; supply 0.05–0.2 mm/turn; cutting depth 0.5–2 mm. The wear of the cutting insert is uniform (0.1 mm at the rear surface and 0.3 mm at the front surface), with no traces of adhesion. After turning, carbon fibers remain on the machined surface, conferring antifrictional properties without significant effect on the roughness.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Laser size reduction of contaminated Magnox Pond skips - 15166

The Magnox Pond Program Team at Hinkley Point A Power Station have successfully demonstrated the use of an automated Computer Numeric Controlled (CNC) dry milling process to efficiently decontaminate radioactive pond skips that were once used to store and transport Magnox spent fuel assemblies between reactor sites and Sellafield for reprocessing. This decontamination process has ensured ILW skips meet metal melt recycling criteria, and even Out of Scope levels, while at the same time producing dry swarf that is easily disposed of as ILW. However, the dry milling method requires the skips to be size reduced to a very simple flat geometry to simplify the milling operation. Several size reduction techniques (mechanical and thermal) have been evaluated. Based on the advantages of remote handling, high cutting speed, flexibility with complex geometries, reduced secondary waste production and significantly reduced worker exposure, robotically operated fibre delivered laser cutting was chosen. This paper describes the development, installation and operation of an automated laser cutting system commissioned at Hinkley Point A to size reduce contaminated skips in to five flat sections. It was demonstrated that a complete skip can be remotely size reduced in less than 60 minutes. This successful demonstration, coupled with CNC milling, has the potential to save an estimated British Pounds 30 million across the Magnox sites alone, with much higher saving potentials for skips stored at Sellafield, enabling this new size reduction process to meet cost reduction objectives of the UK's Nuclear Decommissioning Authority. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2020

Innovative Approaches to the Decommissioning of a Redundant Plutonium Processing Facility - 20147

At Sellafield, in the North West of the United Kingdom (UK), there are a number of redundant plutonium processing facilities. Over the past three decades several decommissioning strategies have been deployed to clean up these redundant facilities. Whilst there have been many successes previously reported, there remain many challenges. As previously presented at WM2017 (Paper Ref 17081) some of these challenges have recently been addressed through a new approach which introduced a number of innovations. The purpose of these innovations is to seek ways to significantly reduce risks to both decommissioning personnel and the environment by minimising the extent of physical 'hands on' decommissioning activities and by simplifying the waste production process. This paper provides an update on the progress of these innovations since 2017. Additionally, the paper also provides details of the new decommissioning technologies which have been introduced over the past 2 years to enable the most challenging aspects of the redundant plutonium processing facility to be decommissioned. These new decommissioning technologies address challenges associated with the preparation of process vessels and pipework to enable their safe in-situ size reduction by remote means: - New decommissioning techniques have been introduced to allow penetrations to be remotely cut into process vessels and pipework to provide a means of accessing and controlling the venting of any potential hydrogen gas present. - Additionally, a new large scale bespoke remote diamond wire cutting machine has been designed and manufactured to enable the process vessels to be size reduced in situ. Both of these new cutting technologies have involved collaborative working with specialist equipment suppliers including extensive development, trialling demonstration and commissioning prior to bringing the equipment into operational service. Several years of work have now culminated in reaching the final stages of decommissioning of the redundant plutonium processing facility with decommissioning of the final process vessels now underway and completion expected by the end of 2019. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2021

Superhard Materials: Advances in the Search and Synthesis of New Materials

Materials with superior hardness can be categorized as ultrahard (Vickers hardness, H v ≥ 80 GPa) and superhard (H v ≥ 40 GPa). These materials are commonly used as cutting tools and abrasives in the machining and manufacturing industries. With its extreme hardness, diamond is the best known and most used ultrahard material for industrial applications. However, it is ineffective at cutting and drilling ferrous alloys due to diamond's high reactivity with iron and poor thermal stability in air. Additionally, the synthesis of diamond requires both high pressure (HP) and high temperature, making it an expensive process. These limitations have driven the search for alternative superhard materials that are capable of cutting steels and other materials at lower costs. This article reviews the concept of hardness and summarizes advancements in the synthesis and mechanical properties of hard materials. It begins with a review of methods to measure hardness, adding HP diffraction methods to more conventional hardness measurements. It then considers new ultrahard materials that exist within the B–C–N ternary system, with hardness approaching diamond but improved chemical stability. Finally, it surveys superhard nitrides, oxides, and borides as potential alternative materials, focusing on transition metal boride systems where the synthesis can be readily achieved at ambient pressure and scaled for industrial applications. We hope that this article serves as an overview of hard materials and guide for the comparison of data reported in the literature.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Kirigami Engineering—Nanoscale Structures Exhibiting a Range of Controllable 3D Configurations

Abstract Kirigami structures provide a promising approach to transform flat films into 3D complex structures that are difficult to achieve by conventional fabrication approaches. By designing the cutting geometry, it is shown that distinct buckling‐induced out‐of‐plane configurations can be obtained, separated by a sharp transition characterized by a critical geometric dimension of the structures. In situ electron microscopy experiments reveal the effect of the ratio between the in‐plane cut size and film thickness on out‐of‐plane configurations. Moreover, geometrically nonlinear finite element analyses (FEA) accurately predict the out‐of‐plane modes measured experimentally, their transition as a function of cut geometry, and provide the stress–strain response of the kirigami structures. The combined computational–experimental approach and results reported here represent a step forward in the characterization of thin films experiencing buckling‐induced out‐of‐plane shape transformations and provide a path to control 3D configurations of micro‐ and nanoscale buckling‐induced kirigami structures. The out‐of‐plane configurations promise great utility in the creation of micro‐ and nanoscale systems that can harness such structural behavior, such as optical scanning micromirrors, novel actuators, and nanorobotics. This work is of particular significance as the kirigami dimensions approach the sub‐micrometer scale which is challenging to achieve with conventional micro‐electromechanical system technologies.

Zhang, Xu↗
DOE OSTI2026

Understanding Discharge‐Driven Growth of Cathode Impedance in Ni‐Rich NMC Cathodes

Degradation of LiNi x Mn y Co 1-x-y O 2 (NMC)-based lithium-ion batteries depends strongly on cut-off voltage ranges. In addition to the high upper cut-off voltage, a high depth of discharge (i.e., lower cut-off voltage) significantly worsens cathode impedance growth and capacity fade during long-term cycling. However, there is currently no consensus on the mechanism behind the negative role of a deep discharge. Here, this phenomenon was investigated in graphite||NMC cells with single-crystal cathodes (LiNi 0.6 Co 0.2 Mn 0.2 O 2 (NMC622) or LiNi 0.76 Co 0.14 Mn 0.10 O 2 (NMC76)) using targeted aging protocols (constant high-voltage holds vs. charge–discharge cycling), while monitoring transition-metal (TM) dissolution, cathode-electrolyte interface (CEI) impedance, and NMC surface composition. We demonstrate a correlation between discharge-driven CEI impedance growth and increased TM dissolution. Furthermore, this degradation pathway is more pronounced in lower-Ni NMC622 than in higher-Ni (NMC76) under comparable delithiation states at charge, with both compositions undergoing the H2→H3 phase transition. X-ray photoelectron spectroscopy (XPS) reveals NMC composition-dependent evolution of surface lattice oxygen and restructured surface layer composition between charged and discharged states. These findings add mechanistic depth to the role of discharge as an active driver of interfacial degradation and provide new insights into its composition dependence.

25 ENERGY STORAGE↗
DOE OSTI2015

Vacuum stability bounds on Higgs coupling deviations in the absence of new bosons

We analyze the constraints imposed by Higgs vacuum stability on models with new fermions beyond the Standard Model. We focus on the phenomenology of Higgs couplings accessible at the Large Hadron Collider. New fermions that affect Higgs couplings lead to vacuum instability of the Higgs potential. Above the scale of vacuum instability, bosonic states must stabilize the potential, implying a cut-off to the pure fermion model. Conservatively tuning the models to produce the maximal cut-off for a given Higgs coupling effect, we show that observing a deviation in the Htt, H-diphoton, or H-digluon coupling, larger than 20%, would require that new bosons exist in order to stabilize the Higgs potential below about 100 TeV. For generic parameter configurations, and unless the new fermions are made as light as they can possibly be given current experimental constraints, observing a 10% deviation in any of these couplings would suggest an instability cut-off below 10-100 TeV. Similarly, if new bosons are absent up to a high scale, then a deviation in the Hbb or Hττ coupling, larger than about 20%, should be accompanied by a sizable deviation in the Zbb or Zττ couplings that can be conclusively tested with electroweak precision measurements at planned lepton colliders.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2014

Bounding the Higgs width at the LHC using full analytic results for $gg → e^- e^+ \mu^- \mu^+$

We revisit the hadronic production of the four-lepton final state, e – e + μ – μ + , through the fusion of initial state gluons. This process is mediated by loops of quarks and we provide first full analytic results for helicity amplitudes that account for both the effects of the quark mass in the loop and off-shell vector bosons. The analytic results have been implemented in the Monte Carlo program MCFM and are both fast, and numerically stable in the region of low Z transverse momentum. We use our results to study the interference between Higgs-mediated and continuum production of four-lepton final states, which is necessary in order to obtain accurate theoretical predictions outside the Higgs resonance region. We have confirmed and extended a recent analysis of Caola and Melnikov that proposes to use a measurement of the off-shell region to constrain the total width of the Higgs boson. Using a simple cut-and-count method, existing LHC data should bound the width at the level of 25-45 times the Standard Model expectation. We investigate the power of using a matrix element method to construct a kinematic discriminant to sharpen the constraint. Furthermore, in our analysis the bound on the Higgs width is improved by a factor of about 1.6 using a simple cut on the MEM discriminant, compared to an invariant mass cut μ 4l > 300 GeV.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
DOE OSTI2016

Jet shapes in dijet events at the LHC in SCET

Here, we consider the class of jet shapes known as angularities in dijet production at hadron colliders. These angularities are modified from the original definitions in e + e- collisions to be boost invariant along the beam axis. These shapes apply to the constituents of jets defined with respect to either k T -type (anti-k T , C/A, and k T ) algorithms and cone-type algorithms. We present an SCET factorization formula and calculate the ingredients needed to achieve next-to-leading-log (NLL) accuracy in kinematic regions where non-global logarithms are not large. The factorization formula involves previously unstudied “unmeasured beam functions,” which are present for finite rapidity cuts around the beams. We derive relations between the jet functions and the shape-dependent part of the soft function that appear in the factorized cross section and those previously calculated for e + e - collisions, and present the calculation of the non-trivial, color-connected part of the soft-function to O(αs) . This latter part of the soft function is universal in the sense that it applies to any experimental setup with an out-of-jet p T veto and rapidity cuts together with two identified jets and it is independent of the choice of jet (sub-)structure measurement. In addition, we implement the recently introduced soft-collinear refactorization to resum logarithms of the jet size, valid in the region of non-enhanced non-global logarithm effects. While our results are valid for all 2 → 2 channels, we compute explicitly for the qq' → qq' channel the color-flow matrices and plot the NLL resummed differential dijet cross section as an explicit example, which shows that the normalization and scale uncertainty is reduced when the soft function is refactorized. For this channel, we also plot the jet size R dependence, the p$cut\atop{T}$ dependence, and the dependence on the angularity parameter a.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2022

Entanglement in the Quantum Hall Matrix Model

Characterizing the entanglement of matrix degrees of freedom is essential for understanding the holographic emergence of spacetime. The Quantum Hall Matrix Model is a gauged U(N) matrix quantum mechanics with two matrices whose ground state is known exactly and describes an emergent spatial disk with incompressible bulk dynamics. We define and compute an entanglement entropy in the ground state associated to a cut through the disk. There are two contributions. A collective field describing the eigenvalues of one of the matrices gives a gauge-invariant chiral boundary mode leading to an expected logarithmic entanglement entropy. Further, the cut through the bulk splits certain ‘off-diagonal’ matrix elements that must be duplicated and associated to both sides of the cut. Sewing these duplicated modes together in a gauge-invariant way leads to a bulk ‘area law’ contribution to the entanglement entropy. All of these entropies are regularized by finite N.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗