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At least 937 records · Page 52

Strain glass state of magnetic shape memory alloy Ni45Co5Mn36.6In13.4 measured on ARCS at 300 K

Combined inelastic neutron scattering data from ARCS on the strain glass state of Ni45Co5Mn36.6In13.4 measured at 300 K. Crystal was oriented with HHL in the scattering plane. To obtain a large Q-E volume the crystal was rotated in the beam and the individual angles were combined using the HORACE software package (https://pace-neutrons.github.io/Horace/unstable/user_guide/Getting_started.html).

excitations↗

ZrH2 as measured on ARCS for NXS2021

This data is for ZrH2 in an Al can it is measured at room temperature. This data was used for the Neutron and Xray scattering school in 2021. It was measured on the ARCS direct geometry spectrometer at the spallation neutron source. The .nxs files are event files that can be read and processed with Mantid. The nxspe files are auto reduced files that can be read with Mantid, Dave, or Mslice. Both types of files are hdf5 and can be read with any tool that reads hdf5.

MATERIALS SCIENCE↗

Electric field effect on lattice dynamics of a relaxor ferroelectric PMN-30PT measured on ARCS.

The combined inelastic neutron scattering data from ARCS for poled PMN-30PT single crystal is at 300K and for unpoled crystal the data were collected at 300K and at 488K. The incident neutron energy for both poled and unpoled crystals was 25 meV . To obtain a significant four-dimensional Q-E volume, the crystal was rotated with steps of 0.5 degree in the beam. All individual angles were combined using HORACE software package (https://pace-neutrons.github.io/Horace/unstable/user_guide/Getting_started.html) to generate these sqw files. The file labeled PMN_PT_poled_new.sqw is for poled crystal and files labeled PMN_PT_300K.sqw and PMN_PT_488K.sqw are for unpoled crystal at 300K and 488K respectively.

MATERIALS SCIENCE↗

YbCuBi ARCS + POWGEN data

This dataset contains temperature-dependent powder diffraction patterns collected at POWGEN, SNS (10K - 520K), and inelastic neutron scattering data collected at ARCS, SNS at corresponding temperatures on YbCuBi powder samples.

36 MATERIALS SCIENCE↗

Lattice dynamics of alpha-uranium measured on ARCS.

The combined inelastic neutron scattering data from ARCS for alpha-Uranium single crystal measured at 300K, 200K, 70K and 20K. The incident neutron energy was 30 meV. To obtain a significant four-dimensional Q-E volume, the crystal was measured in two scattering geometries, with the [001] and [011] directions oriented along the vertical rotations axis. For each geometry, the crystal was rotated in 1 degree steps with respect to the incident beam. All the individual angles data files at each temperature were merged and analyzed using SHIVER software package (https://neutrons.github.io/Shiver/). The files labeled a_U_HKL_20K_new.nxs, a_U_HKL_70K.nxs, a_U_HKL_200K.nxs and a_U_HKL_300K.nxs are for [011] oriented scattering at 20K, 70K, 200K, and 300K respectively. The files labeled a_U_HK0_70K.nxs, a_U_HK0_200K.nxs and a_U_HK0_300K.nxs are for [001] oriented scattering at temperatures 70K, 200K and 300K respectively.

36 MATERIALS SCIENCE↗

Multiple Holocene Earthquakes on the Gales Creek Fault, Northwest Oregon Fore-Arc

Several potentially hazardous northwest–striking faults in and around the Portland basin, within the fore-arc of Cascadia, are classified as Quaternary active by the U.S. Geological Survey, but little is known about their Holocene activity. We present new earthquake–timing constraints on the Gales Creek fault (GCF), a 73 km long, northwest–trending fault with youthful geomorphic expression located about 35 km west of Portland. We excavated a paleoseismic trench across the GCF in the populated northern Willamette Valley and document three surface-rupturing earthquakes from stratigraphic and structural relationships. Radiocarbon samples from offset stratigraphy constrain these earthquakes to have occurred ~1000, ~4200, and ~8800 calibrated years before the present. The penultimate earthquake back–tilted a buried soil into the hillslope creating accommodation space that was infilled by a colluvial deposit. The most recent earthquake faulted and formed a fissure within the penultimate colluvial deposit. Our results suggest that the GCF has a recurrence interval of ~4000 yr, and if the full 73 km length were to rupture, it would result in an M w 7.1–7.4 earthquake, providing a significant seismic hazard for the greater Portland metropolitan area.

15 GEOTHERMAL ENERGY↗

Microstructure and strength of a thick-section gas-tungsten arc weld in cast Haynes® 282® alloy

A 50-mm deep gas tungsten arc weld was made with matching filler metal in cast Haynes 282 alloy. The narrow gap joint was filled with 104 weld beads. The weld deposit was of high quality with no visible indications of physical defects. The weld heat-affected zone was characterized by microcracking and localized recrystallization. Hardness testing showed that a softened region in the as-welded heat-affected zone was nearly eliminated by post-weld heat treatment. Tensile testing up to 816°C showed that cross-weld specimen strengths were about 80% of the yield strength of the original cast base metal. The rupture strengths of cross-weld specimens are within 20% of wrought base metal reference data.

36 MATERIALS SCIENCE↗

Status of the NEAMS and ARC neutronic fast reactor tools integration to the NEAMS Workbench

The Workbench initiative was launched in FY-2017 within the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program to facilitate the transition from conventional tools to high-fidelity tools. The Workbench provides a common user interface for model creation, real-time validation, execution, output processing, and visualization for integrated codes. The integration of the Argonne Reactor Computation (ARC) suite of codes into the NEAMS Workbench was initiated in FY-2017.

97 MATHEMATICS AND COMPUTING↗

Multi material/functionally graded wire arc additive manufacturing of high strength steel valves clad with nickel alloy 625 used for oil extraction

This Phase 1 technical collaboration project (ORNL/TM-2022/2683) began on August 1st, 2020 and concluded on July 31st, 2022. The collaboration partner Schlumberger is a large business enterprise assisting oil companies to extract oil from land and subsea cost competitively and safely. It is based in Houston, Texas USA. In this work as study of additive deposition of AWS EF100S-G and AWS ERNiCrMo-3 wires via wire-arc process was conducted.

36 MATERIALS SCIENCE↗

Arc Weld Robotic Arm & Enclosure Seismic Anchorage in B226

The Arc Weld Robotic Arm & Enclosure is adequately anchored by the details shown on sheets SKS-01 through SKS-03. Two different Hilti anchors have been provided to allow for installation flexibility. Existing documentation shows that the existing enclosure base has been anchored with 5/8”Ø Kwik Bolt TZ’s. As a result, it is believed that the existing holes are sized for that 5/8”Ø anchor. The first option is to install a 5/8”Ø Kwik Bolt TZ2, similarly to the existing conditions. The second option is to use a threaded insert anchor. Since the largest allowable diameter of HIS-N insert is 1/2”Ø based on the slab thickness, 2”x2” square plate washers with a 9/16”Ø hole will need to be installed on the top of the existing enclosure base plates to reduce the diameter of the existing holes. This is required for the anchorage to provide proper restraint in a seismic event.

42 ENGINEERING↗

Wire Arc Additive Manufacturing of Lightweight High Pressure Die Casting Tooling

Oak Ridge National Laboratory (ORNL) and Mercury Marine partnered to develop and test methods for additively manufactured tooling for aluminum die casting applications under CRADA agreement NFE-20-08193. Tooling is the largest capital expense for high production casting projects. The lead time for tooling is often measured in months with a typical project taking 9-12 months to realize Production Part Approval Process (PPAP) ready die cast samples. This project demonstrated the technical viability of rapidly produced steel components for high pressure die casting tooling via Wire Arc Additive Manufacturing (WAAM). A 410 stainless steel tool was redesigned and optimized with conformal cooling channels and additively manufactured. The finished tool was tested and used to produce over 4000 parts, which well surpassed expectations. A secondary objective was to evaluate the durability of multi-material additively manufactured (AM) components with conformal cooling. A large multi-material tool (H13 and 410SSNiMo) was manufactured using the same methods showing potential reductions in used material and cost. However, the H13 section sustained material cracking. Further analysis showed that the potential cause was the CTE mismatch of the two materials at higher temperatures. It is also suggested that the material mix can be used if the steel processing temperature does not exceed 600 ̊C.This project has shown high potential for using the WAAM technology for creating AM parts for aluminum dies casting. However, the multi-material approach requires extended study and tests.

99 GENERAL AND MISCELLANEOUS↗

Wire Arc Additive Manufacturing of Lightweight High Pressure Die Casting Tooling

Oak Ridge National Laboratory (ORNL) and Mercury Marine partnered to develop and test methods for additively manufactured tooling for aluminum die casting applications under CRADA agreement NFE- 20-08193. Tooling is the largest capital expense for high production casting projects. The lead time for tooling is often measured in months with a typical project taking 9-12 months to realize Production Part Approval Process (PPAP) ready die cast samples. This project demonstrated the technical viability of rapidly produced steel components for high pressure die casting tooling via Wire Arc Additive Manufacturing (WAAM). A 410 stainless steel tool was redesigned and optimized with conformal cooling channels and additively manufactured. The finished tool was tested and used to produce over 4000 parts, which well surpassed expectations. A secondary objective was to evaluate the durability of multi-material additively manufactured (AM) components with conformal cooling. A large multi-material tool (H13 and 410SSNiMo) was manufactured using the same methods showing potential reductions in used material and cost. However, the H13 section sustained material cracking. Further analysis showed that the potential cause was the CTE mismatch of the two materials at higher temperatures. It is also suggested that the material mix can be used if the steel processing temperature does not exceed 600 ˚C. This project has shown high potential for using the WAAM technology for creating AM parts for aluminum dies casting. However, the multi-material approach requires extended study and tests.

36 MATERIALS SCIENCE↗

Feature Based Qualification of 17-4PH Stainless Steel to Evaluate Location-Specific Variability in Wire Arc Additive Manufacturing

Qualifying large-scale metal additive manufacturing (M-AM) technologies such as wire arc additive manufacturing (WAAM) can be challenging. This is especially significant in precipitation hardened martensitic stainless steels like SS 17-4PH, where thermal histories induce location-specific microstructural variability and property anisotropy. The Department of Defense (DOD) and the United States Army Combat Capabilities Development Command Ground Vehicle Systems Center (GVSC) Ground Vehicle Materials Engineering (GVME) aim to build robust and qualified large-scale M-AM workflows that could reduce the time and cost through quick and informed evaluation, testing, and development of feedstock, processes, and parts. The report presents the findings from the collaborative efforts between Oak Ridge National Laboratory (ORNL) and the U.S. Army GVSC GVME. The aim of this project was to develop a geometric feature-based qualification framework for WAAM of SS 17-4PH components. This report outlines selection methodology of representative build geometries, optimization of WAAM process parameters, in-situ monitoring, microstructure-property evaluation, thermal simulations, as well as data visualization techniques incorporated in this project. The results from this project demonstrate a clear understanding of thermal history dependent phase evolution and consequent location-specific property variations in WAAM of SS 17-4PH. These results in conjunction with the data-driven methodologies used in this project are expected to reduce qualification timelines, improve predictability, and accelerate the development of reliable feature-based qualification strategies for part production via large-scale M-AM technologies.

36 MATERIALS SCIENCE↗