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Four-volume series of documents has been prepared as standard reference. Each volume may be used separately and covers wire and cable preparation as well as harness fabrication and installation. Series should be useful addition to libraries of manufactures of electrical and electronic equipment.
The techniques and hardware are described which were developed for facilitating the use of flexible flat conductor cable (FFCC) in commercial air transports. The system was designed as an evolutionary transition from the current round wire harnessing to the use of FFCC harnesses. The equipment discussed includes the pressure crimp barrel designed for terminating FFCC, reel-fed applicator, cable connectors and adaptors, and equipment racks.
Results of recent research to develop techniques for analyzing coolant flow in transpiration-cooled vanes are summarized. Flow characteristics of the wire-form porous material are correlated; the effects on the flow characteristics of oxidation, coolant temperature, gas crossflow, and airfoil curvature are evaluated. An analytical method is presented for predicting coolant flows and pressures in a strut-supported vane.
Coaxial electrode arrangement has solid central electrode, insulated outer electrode, and transverse channel for feeding wire through tip of electrode assembly. Polymeric insulation is thrust aside by pressure, which is provided by separately operated mechanism acting through central electrode.
The design, construction, and test history of a 4096 word by 18 bit random access NDRO Plated Wire Memory for use in conjunction with a spacecraft input/output and central processing unit is reported. A technical and functional description is given along with diagrams illustrating layout and systems operation. Test data is shown on the procedures and results of system level and memory stack testing, and hybrid circuit screening. A comparison of the most significant physical and performance characteristics of the memory unit versus the specified requirements is also included.
A digital fly-by-wire flight control system was designed, built, and for the first time flown in an airplane. The system, which uses components from the Apollo guidance system, is installed in an F-8 airplane as the primary control system. A lunar module guidance computer is the central element in the three-axis, single-channel, multimode, digital control system. A triplex electrical analog system which provides unaugmented control of the airplane is the only backup to the digital system. Flight results showed highly successful system operation, although the trim update rate was inadequate for precise trim changes, causing minor concern. The use of a digital system to implement conventional control laws proved to be practical for flight. Logic functions coded as an integral part of the control laws were found to be advantageous. Although software verification required extensive effort, confidence in the software was achieved.
The Midas System is a third-generation, fast, multispectral recognition system able to keep pace with the large quantity and high rates of data acquisition from present and projected sensors. A principal objective of the MIDAS Program is to provide a system well interfaced with the human operator and thus to obtain large overall reductions in turn-around time and significant gains in throughput. The hardware and software generated in Phase I of the overall program are described. The system contains a mini-computer to control the various high-speed processing elements in the data path and a classifier which implements an all-digital prototype multivariate-Gaussian maximum likelihood decision algorithm operating at 2 x 100,000 pixels/sec. Sufficient hardware was developed to perform signature extraction from computer-compatible tapes, compute classifier coefficients, control the classifier operation, and diagnose operation. The MIDAS construction and wiring diagrams are given.
A computer program is presented for a thin-wire antenna over a perfect ground plane. The analysis is performed in the frequency domain, and the exterior medium is free space. The antenna may have finite conductivity and lumped loads. The output data includes the current distribution, impedance, radiation efficiency, and gain. The program uses sinusoidal bases and Galerkin's method.
The concepts are discussed which are being considered and developed for surface-mounted wiring using flat conductor cable. Safety aspects, problems being encountered, and advantages are also discussed.
Small-diameter-wire coil probes developed for use in a hypersonic helium tunnel are discussed. The springlike properties of the coil minimize strain-gauge effects, and allow to use a higher length-to-diameter ratio for a given flow. In addition, the coil is more rugged for sudden flow changes, and since it can be mounted straight across the support tips, there is less support interference in cross flows. In addition to measuring fluctuating quantities in a boundary layer, the probes were used with a constant temperature anemometer for measuring mean mass flow profiles, and with a constant current anemometer for measuring mean total temperature profiles.
Investigation of hot wire dynamic behavior under high-current heating aimed at a better understanding of the ignition process, using high-speed photographic techniques for visual observation of the bridgewire itself during high current heating. Tests were conducted with Tophet A bridgewires in an air environment, as well as in a cell of distilled water at room temperature, and with a boron-potassium perchlorate-Viton pyrotechnic against the bridgewire behind a Plexiglas window.
An airborne hot-wire anemometry system capable of providing data concerning the vortex structure in the wake of a preceding aircraft has been used in several flight studies. The design features of this technique and the operational experience with it are described. This development program has resulted in a flight-test technique that can make accurate velocity measurements in flow regimes where large velocity gradients occur.
The results of extensive testing (mechanical, electrical, chemical, environmental, thermal, and analytical) are reported for a flat conductor cable baseboard system for residential and commercial wiring. In all of the tests, Underwriters Laboratories (UL) Standards, UL Tentative Test Programs, or Accepted Engineering Practices were followed during test selection, test setup, and test accomplishment.
To assess the feasibility of a digital fly-by-wire system, the mechanical flight control system of an F-8C airplane was replaced with a digital system and an analog backup system. The Apollo computer was used as the heart of the primary system. This paper discusses the experience gained during the design and development of the system and relates it to active control systems that are anticipated for future civil transport applications.
Flight test results of the F-8 digital fly-by-wire (DFBW) control system are presented and the implications for application to active control technology (ACT) are discussed. The F-8 DFBW system has several of the attributes of proposed ACT systems, so the flight test experience is helpful in assessing the capabilities of those systems. Topics of discussion include the predicted and actual flight performance of the control system, assessments of aircraft flying qualities and other piloting factors, software management and control, and operational experience.
The handling qualities of the F-8 digital fly-by-wire airplane are evaluated by using the Cooper-Harper rating scale. The reasons for the ratings are given, as well as a short description of the flying tasks. It was concluded that the handling qualities of the airplane were good in most situations, although occasional ratings of unsatisfactory were given.
The installation procedures for surface-mounted flat conductor cable used in commercial and residential wiring are described.
An experimental heat transfer investigation was conducted on an air-cooled turbine vane made from wire-wound cloth material and supported by a central strut. Vane temperature data obtained are compared with temperature data from two full-coverage film-cooled vanes made of different laminated construction. Measured porous-airfoil temperatures are compared with predicted temperatures.