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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 919 records · Page 51
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Tailored thermal expansion alloys

Current approaches to tailoring the thermal expansion coefficient of materials or finding materials with negative thermal expansion rely on careful manipulation of either the material's composition and/or the complex fabrication of composites. By contrast, we report a new principle that enables the precise control of macroscopic thermal expansion response of bulk materials via crystallographic texture manipulation and by taking advantage of anisotropic Coefficients of Thermal Expansion (CTE) in a large class of martensitically transforming materials. Through simple thermo-mechanical processing, it is possible to tailor the thermal expansion response of a single material––without manipulating its composition––over a wide range of positive and negative values. We demonstrate this principle by gradually tuning the macroscopic CTE in a model NiTiPd alloy between a positive (+14.90 × 10 -6 K -1 ) and a negative (-3.06 × 10 -6 K -1 ) value, simply by incrementally increasing tensile plastic deformation in the martensite phase. This surprising response is linked to the large positive, +51.33 × 10 -6 K -1 , and negative, -34.51 × 10 -6 K -1 , CTE anisotropy, at the lattice level, along the different crystal directions in martensite. Similar CTE anisotropy is also shown experimentally in CoNiGa and TiNb alloys. In a model TiNb alloy, giant macroscopic CTEs of +181 × 10 -6 K -1 and -142 × 10 -6 K -1 are measured. A connection between the CTE anisotropy and the martensitic transformation in these and other materials systems such as NiTi, pure uranium, and PbTiO 3 is later made. It is shown that negative or positive thermal expansion crystallographic directions are connected to the crystallographic relationship between the austenite and martensite lattices, and can easily be predicted using the lattice parameters of austenite and martensite phases. Our current observations and analyses suggest that the tunability of the macroscopic CTE through thermo-mechanical processing is universal in materials––both ceramic and metals––that undergo martensitic transformations

36 MATERIALS SCIENCE↗
DOE OSTI2017

Cyclic compression response of micropillars extracted from textured nanocrystalline NiTi thin-walled tubes

Compression-compression cyclic deformation of nanocrystalline NiTi tubes intended for medical stents and with an outer diameter of 1 mm and wall thickness of 70 μm was studied using micropillars produced by FIB with the loading axis orthogonal to the tube axis. These micropillars were cycled in a displacement-controlled mode using a nanoindenter equipped with a flat punch to strain levels of 4, 6 and 8% in each cycle and specimens were subjected to several hundred cycles. Furthermore, the cyclic response of two NiTi tubes, one with Af of 17 °C and the other with an Af of -5 °C is compared. The texture of the tube with the Af of -5 °C was measured at the microscopic level using transmission electron microscopy and at the macroscopic level by X-ray diffraction and good agreement was noted. Characteristics such as i) a reduction in the forward transformation stress, ii) increase in maximum stress for a given displacement amplitude, and iii) a reduction in the hysteresis loop area, all with increasing number of cycles, observed typically during cyclic deformation of conventional macroscopic specimens, were captured in the micropillar cyclic tests. Our observations lead to the conclusion that micropillar compression testing in a cyclic mode can enable characterizing the orientation-dependent response in such small dimension components that see complex loading in service, and additionally provide an opportunity for calibrating constitutive equations in micromechanical models.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Giant enhancement of the magnetocaloric response in Ni–Co–Mn–Ti by rapid solidification

Magnetocaloric refrigeration is a solid-state cooling approach that assures high energy efficiency and low environmental impact. It remains uncompetitive with conventional vapor-compression technologies due to lack of high-performing materials that exhibit large magnetocaloric effects in low magnetic fields. In this work we report a game-changing enhancement of the magnetocaloric response in a transition-metal-based Ni–Co–Mn–Ti. Mechanically and chemically stable rapidly solidified ribbons exhibit magnetic entropy changes as high as ~27J·kg –1 K –1 for a moderate field change of 2T, comparable to or larger than the best known materials for near-room temperature applications. The ribbons can be easily manufactured in large quantities and the transition temperature can be adjusted by varying Co concentration.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Design of a V–Ti–Ni alloy with superelastic nano-precipitates

Stress-induced martensitic transformations enable metastable alloys to exhibit enhanced strain hardening capacity, leading to improved formability and toughness. As is well-known from transformation-induced plasticity (TRIP) steels, however, the resulting martensite can limit ductility and fatigue life due to its intrinsic brittleness. In this work, we explore an alloy design strategy that utilizes stress-induced martensitic transformations but does not retain the martensite phase. This strategy is based on the introduction of superelastic nano-precipitates, which exhibit reverse transformation after initial stress-induced forward transformation. To this end, utilizing ab-initio simulations and thermodynamic calculations we designed and produced a V 45 Ti 30 Ni 25 (at%) alloy. In this alloy, TiNi is present as nano-precipitates uniformly distributed within a ductile V-rich base-centered cubic (bcc) β matrix, as well as being present as a larger matrix phase. We characterized the microstructure of the produced alloy using various scanning electron microscopy (SEM) and transmission electron microscopy (TEM) methods. Furthermore, the bulk mechanical properties of the alloy are demonstrated through tensile tests, and the reversible transformation in each of the TiNi morphologies were confirmed by in-situ TEM micro-pillar compression experiments, in-situ high-energy diffraction synchrotron cyclic tensile tests, indentation experiments, and differential scanning calorimetry experiments. The observed transformation pathways and variables impacting phase stability are critically discussed.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2020

High performance Nb/TiNi nanocomposites produced by packaged accumulative roll bonding

Taking full advantage of intrinsic high strength of nano-reinforcements has been proven difficult in a composite until the concept of strain matching was experimental verified in a nanowire Nb/TiNi in-situ composite, which was obtained via solidifying eutectic Nb/TiNi and subsequent severe wire drawing. However, the volume fraction of the nano-reinforcement was dictated by eutectic reaction, which severely limited the development of high-performance composites. Here, the martensitic transformation nanocomposites were successfully acquired with increased volume fraction and changeable morphology of the nano-reinforcement through hot packaged ARB (PARB) and subsequent wire drawing. The nano-reinforcement with lamellar configuration in the composite could exhibit a large lattice strain of similar to 3.8%, which demonstrated the applicability and effectiveness of the strain matching principle in nano-lamellar composite. The obtained composites show a yield strength over 2.0 GPa and a quasi-linear elastic strain as larger as similar to 6.5% with adjustable apparent elastic modulus from 30 to 50 GPa.

42 ENGINEERING↗
DOE OSTI2020

Temperature-dependence of superelastic stress in nanocrystalline NiTi with complete transformation capability

Nanocrystalline (NC) NiTi were previously reported to obtain non-hysteretic superelasticity and nearly zero temperature-dependence of superelastic stresses. However, the influence of the non-transforming regions in the specimens was not ruled out. In this study, we fabricate NC NiTi specimens with grain size down to 15 nm by wire drawing and annealing. Our specimens have no detectable non-transforming regions and thus are of complete transformation capability. We demonstrate that the hysteretic superelasticity is observed in all specimens of different grain sizes and that the minimum temperature-dependence of superelastic stresses is 4.7 MPa/K. Possible reasons for the discrepancy have been discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Magnetic properties of Ni 40+x Mn 39-x Sn 21 (x = 0, 2, 4, 6 and 8 at.%) Heusler alloys

The low electron concentration region (e/a < 7.75) of the magnetic phase diagram of the off-stoichiometric Ni–Mn–Sn Heusler alloys was investigated in detail by DSC and magnetization measurements of the Ni 40+x Mn 39-x Sn 21 (x = 0, 2, 4, 6 and 8 at.%) alloys. The alloys show a stable austenitic phase without any martensitic transformation down to 5 K even after heat treatment. The Curie temperature exhibits a broad maximum over a large composition range. The evolution of the magnetic moment with the electron concentration fits the data of previous studies and confirms the peak-like dependence in the extended range of e/a values predicted by ab initio calculations. Finally, the explored part of the moment versus e/a curve can be explained in terms of a localized magnetic moment model and full atomic order in the alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Achieving ultra-high bearing strength of tungsten nanoribbons in a transforming metal matrix

Nanowires (or nanoribbons) were identified as the most potential structural reinforcements for composites due to their ultrahigh strength, but it is difficult to transcribe their ultrahigh strength into the composite. Here, an in-situ W nanoribbbons-NiTi matrix composite was fabricated by mechanical reduction of a W-NiTi ingot, and the micromechanical deformation behavior was studied by in-situ high energy X-ray diffraction during tensile loading-unloading. It is revealed that the large elastic deformation of the W nanoribbons in a NiTi matrix is dictated by and synchronized with the martensitic transformation of the matrix. The bearing strength of the W nanoribbons, up to 11.6 GPa, was achieved in this composite. A significant load transfer took place from the matrix to the nanoribbons, exhibiting the characters of locality and rapidity. In conclusion, the stress fraction carried by the W nanoribbons with the volume fraction of 3% is up to 45% for the strength of the composite.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Influence of the microstructure on the resulting 18R martensitic transformation of polycrystalline Cu−Al−Zn thin films obtained by sputtering and reactive annealing

We report the influence of the microstructure on the martensitic transformation in polycrystalline Cu−Zn−Al thin films with 18R structure. The films are grown in two steps. First, Cu−Al thin films are obtained by DC sputtering. Second, the Zn is introduced in the Cu−Al thin films by the annealing them together with a bulk Cu−Zn−Al reference. The crystalline structure of the films was analyzed by X-ray diffraction and transmission electron microscopy. The martensitic transformation temperature was measured by electrical transport using conventional four probe geometry. It was observed that temperatures above 973 K are necessary for zincification of the samples to occur. The resulting martensitic transformation and its hysteresis (barrier for the transformation) depend on the grain size, topology and films thickness. - Highlights: • Polycrystalline Cu−Al−Zn thin films with nanometric grain size are sintered. • Influence of thermal annealing process on the microstructure is analyzed. • Martensitic transformation of Cu−Al−Zn thin films is strongly affected by the microstructure.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Recrystallization and martensitic transformation in nanometric grain size Cu-Al-Ni thin films grown by DC sputtering at room temperature

Highlights: • Polycrystalline Cu-Al-Ni thin films with nanometric grain size are grown by DC sputtering. • Influence of thermal annealing process at low temperatures on the microstructure is analyzed. • Strained martensitic transformation is observed for films with grain size average of 30 nm. - Abstract: We report the recrystallization of metastable hexagonal and body centered cubic BCC phase in free-standing 6 μm thick Cu-Al-Ni films grown by DC sputtering at room temperature. The results show that the BCC phase recrystallizes to L2{sub 1} at around 533 K together with precipitation of γ{sub 2}-phase. Annealing temperatures (533 K–623 K) at short times (0–30 min) produce systematic increment of the fraction of γ{sub 2}-phase. Films with phase coexistence of hexagonal, γ{sub 2} and L2{sub 1} structure display temperature driven martensitic transformation. This transformation is observed for samples with austenite grain size of around 30 nm. In all cases, the martensitic transformation temperature (M{sub S}) notoriously decreases (compared to bulk) and systematically increases with the annealing temperatures and annealing time. In addition, the films display extended transformation and retransformation ranges along with asymmetric hysteresis, which may be associated to restitutive forces due to elastic deformations at martensite – martensite and martensite – austenite interfaces. Annealing temperatures above 623 K produce fast precipitation to equilibrium α- and γ{sub 2}-phases. The austenitic phase can be recovered after annealing over 1000 K and fast quenching in ice-water.

77 NANOSCIENCE AND NANOTECHNOLOGY↗
DOE OSTI2018

Effects of proton irradiation on the microstructure and shape recovery characteristics of a NiTi alloy

Highlights: • The complex multilayer structure can be induced by irradiation. • Phase constitution with increased fluence evolved as follows: B19’ → (B19’ + B2 + Ti{sub 2}Ni) → (B2 + Ti{sub 2}Ni + TiH{sub 2}). • The transformation temperature decreases remarkablly with the increasing of irradiation fluence. • The strain recovery characteristics deteriorated significantly with the irradiation fluence increasing. - Abstract: Herein, we investigate the effects of proton irradiation on the structure and shape recovery characteristics of a NiTi alloy and provide a mechanistic explanation of the observed phenomena. Detailed analysis revealed that bombardment with 3 MeV protons induced the formation of a complex multilayer structure comprising TiH{sub 2}, Ti{sub 2}Ni, austenite and austenite-martensite layers along the irradiation direction with increasing distance and the origin of the above structure was shown to be closely related to the preferential sputtering effect and irradiation-induced segregation. Finally, the shape recovery characteristics significantly deteriorated with increasing irradiation fluence, since the multilayer structure hindered the martensitic transformation.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Selective growth of Ni4Ti3 precipitate variants induced by complicated cyclic stress during laser additive manufacturing of NiTi-based composites

Highlights: • The NiTi-based composites were in-situ synthesized by SLM. • Ni{sub 4}Ti{sub 3} could tailor the phase transformation temperature of TiC/NiTi composites. • A three-dimensional stress field modeling of TiC/NiTi composites was established. • The relationship between growth of Ni{sub 4}Ti{sub 3} variants and cyclic stress was disclosed. - Abstract: NiTi-based composites were in-situ synthesized by selective laser melting (SLM) additive manufacturing technology with formation of a great many Ni{sub 4}Ti{sub 3} precipitates. The differential scanning calorimetry (DSC) were carried out to exhibit the similar phase transformation temperature (A{sub s} = 51.82 °C, A{sub f} = 94.02 °C, M{sub s} = 55.87 °C and M{sub f} = 18.93 °C) by comparing with that of SLM-fabricated equi-atomic NiTi alloy, which could be attributed to the compensation of Ni{sub 4}Ti{sub 3} precipitates for the effect of an addition of TiC particles. Three different Ni{sub 4}Ti{sub 3} precipitate variants ((111){sub R}//(1 1-bar 1-bar ){sub B2}, (111){sub R}//( 1-bar 1-bar 1){sub B2}, and (111){sub R}//( 1-bar 1 1-bar ){sub B2}) with various precipitate diameters were observed within SLM fabricated part, showing apparently selective growth behavior. By high-resolution transmission electron microscopy, severe lattice defects formed surrounding the smaller variant, while relatively intact lattice structure was found around the larger one, which indicated that high strain energy was produced in the interface between the matrix and the smaller variant. Furthermore, finite element simulation method was applied to disclose the evolution features of complicated cyclic stress during SLM processing of TiC/NiTi composites. By predicting, the main constraint mode within as-fabricated track was tensile stress effect. Based on the redistribution behavior of thermal stress and the coupling effect between the thermal stress and strain field induced by Ni{sub 4}Ti{sub 3} precipitate, the selective growth mechanism of Ni{sub 4}Ti{sub 3} variant was revealed.

36 MATERIALS SCIENCE↗
DOE OSTI2025

Dynamics and structure of the B2→B19’ phase transformation in NiTi revealed through in situ 4D-STEM

The structural evolution of NiTi during the B2→B19’ martensitic phase transformation via thermal cycling is investigated using in situ four dimensional scanning transmission electron microscopy (4D-STEM). With 4D-STEM, we can directly visualize and quantify the nanoscale evolution of the martensitic structure on thermal cycling and also investigate the origin of diffuse scattering of NiTi in the pre-transitional state. Mapping of the martensite orientation and strain visualizes the progression of the transformation front and self-accommodation of the B19’ structure. Diffuse streaking and strain are measured in the pre-transitional austenite (B2) phase and demonstrate no localization or preferential directionality hinting that long-range homogeneous instability rather than nanoscale heterogeneities may be the origin of the pre-transitional anomalies in NiTi. Finally, it is revealed that NiTi does not reform the same martensite nanostructure on thermal cycling but does express similar features. This small variation is likely owing to transformation-induced dislocations.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Numerical study for prediction of optimum operational parameters in laser welding of NiTi alloy

Laser welding of NiTi alloy is a challenging process since it strongly affects the functionality of the material in the heat affected and fusion zones. Furthermore, the inherent thermal process can remarkably change the transformation temperature of NiTi alloy in the welding zone because of variation in the material composition. Accordingly, the laser parameters such as laser power and velocity effectively determine the quality of the welded component. The functional and mechanical behavior of the resulting welded NiTi parts can also be effectively improved by controlling laser parameters, and consequently, improve the weldability quality. The purpose of the present study was to establish a reliable finite element model to predict the thermal behavior induced by the laser welding process. Here, a numerical model was employed to estimate the optimum laser parameters, which can reduce the heat affected and the fusion regions and thus result in a better weld. The results of the finite element model show good accuracy compared to the experimental results including the transient temperature and the dimension of the heat affected and fusion zones. In addition, an Artificial Neural Network (ANN) approach was applied, as a predictable tool, to perform a nonlinear mapping between inputs and outputs of the welding process in order to find the optimum laser parameters.

36 MATERIALS SCIENCE↗