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At least 919 records · Page 51

Failure mode and effects analysis (FMEA) for the Space Shuttle solid rocket motor

The recertification of the Space Shuttle Solid Rocket Booster (SRB) and Solid Rocket Motor (SRM) has included an extensive rewriting of the Failure Mode and Effects Analysis (FMEA) and Critical Items List (CIL). The evolution of the groundrules and methodology used in the analysis is discussed and compared to standard FMEA techniques. Especially highlighted are aspects of the FMEA/CIL which are unique to the analysis of an SRM. The criticality category definitions are presented and the rationale for assigning criticality is presented. The various data required by the CIL and contribution of this data to the retention rationale is also presented. As an example, the FMEA and CIL for the SRM nozzle assembly is discussed in detail. This highlights some of the difficulties associated with the analysis of a system with the unique mission requirements of the Space Shuttle.

Russell, D. L.↗

Predicting the velocity and azimuth of fragments generated by the range destruction or random failure of rocket casings and tankage

A calculational method is described which provides a powerful tool for predicting solid rocket motor (SRM) casing and liquid rocket tankage fragmentation response. The approach properly partitions the available impulse to each major system-mass component. It uses the Pisces code developed by Physics International to couple the forces generated by an Eulerian-modeled gas flow field to a Lagrangian-modeled fuel and casing system. The details of the predictive analytical modeling process and the development of normalized relations for momentum partition as a function of SRM burn time and initial geometry are discussed. Methods for applying similar modeling techniques to liquid-tankage-overpressure failures are also discussed. Good agreement between predictions and observations are obtained for five specific events.

Eck, Marshall↗

Reducing Thrusts In Solid-Fuel Rockets

Thrust-terminating system conceived to reduce thrust of solid-propellant rocket motor in controlled manner such that thrust loads not increased or decreased beyond predictable levels. Concept involves explosively cutting opposing venting pairs in case of rocket motor above nozzles to initiate venting of chamber and reduction of thrust. Vents sized and numbered to control amount and rate of reduction in thrust.

Bement, Laurence J.↗

Computer codes for thermal analysis of a solid rocket motor nozzle

A number of computer codes are available for performing thermal analysis of solid rocket motor nozzles. Aerotherm Chemical Equilibrium (ACE) computer program can be used to perform one-dimensional gas expansion to determine the state of the gas at each location of a nozzle. The ACE outputs can be used as input to a computer program called Momentum/Energy Integral Technique (MEIT) for predicting boundary layer development development, shear, and heating on the surface of the nozzle. The output from MEIT can be used as input to another computer program called Aerotherm Charring Material Thermal Response and Ablation Program (CMA). This program is used to calculate oblation or decomposition response of the nozzle material. A code called Failure Analysis Nonlinear Thermal and Structural Integrated Code (FANTASTIC) is also likely to be used for performing thermal analysis of solid rocket motor nozzles after the program is duly verified. A part of the verification work on FANTASTIC was done by using one and two dimension heat transfer examples with known answers. An attempt was made to prepare input for performing thermal analysis of the CCT nozzle using the FANTASTIC computer code. The CCT nozzle problem will first be solved by using ACE, MEIT, and CMA. The same problem will then be solved using FANTASTIC. These results will then be compared for verification of FANTASTIC.

Chauhan, Rajinder Singh↗

Radiation effect on rocket engine performance

The effects of radiation on the performance of modern rocket propulsion systems operating at high pressure and temperature were recognized as a key issue in the design and operation of various liquid rocket engines of the current and future generations. Critical problem areas of radiation coupled with combustion of bipropellants are assessed and accounted for in the formulation of a universal scaling law incorporated with a radiation-enhanced vaporization combustion model. Numerical algorithms are developed and the pertaining data of the Variable Thrust Engine (VTE) and Space Shuttle Main Engine (SSME) are used to conduct parametric sensitivity studies to predict the principal intercoupling effects of radiation. The analysis reveals that low enthalpy engines, such as the VTE, are vulnerable to a substantial performance set back by the radiative loss, whereas the performance of high enthalpy engines such as the SSME, are hardly affected over a broad range of engine operation. Additionally, combustion enhancement by the radiative heating of the propellant has a significant impact in those propellants with high absorptivity. Finally, the areas of research related with radiation phenomena in bipropellant engines are identified.

Chiu, Huei-Huang↗

O-ring sealing verification for the space shuttle redesign solid rocket motor

As a part of the redesign of the Space Shuttle Solid Rocket Motor, the field and nozzle-to-case joints were redesigned to minimize the dynamic flexure caused by internal motor pressurization during ignition. The O-ring seals and glands for the joints were designed to accommodate both structural deflections and to promote pressure assistance. A test program was conducted to determine if a fluorocarbon elastomeric O-ring could meet this criteria in the redesigned gland. Resiliency tests were used to investigate the O-ring response to gap motion while static seal tests were used to verify design criteria of pressure assistance for sealing. All tests were conducted in face seal fixtures mounted in servo-hydraulic test machines. The resiliency of the O-ring was found to be extremely sensitive to the effects of temperature. The External Tank/Solid Rocket Booster attach strut loads had a negligible affect on the ability of the O-ring to track the simulated SRB field joint deflection. In the static pressure-assisted seal tests, as long as physical contact was maintained between the O-ring and the gland sealing surface, pressure assistance induced instantaneous sealing.

Lach, Cynthia L.↗

A Normal Incidence X-ray Telescope (NIXT) sounding rocket payload

Work on the High Resolution X-ray (HRX) Detector Program is described. In the laboratory and flight programs, multiple copies of a general purpose set of electronics which control the camera, signal processing and data acquisition, were constructed. A typical system consists of a phosphor convertor, image intensifier, a fiber optics coupler, a charge coupled device (CCD) readout, and a set of camera, signal processing and memory electronics. An initial rocket detector prototype camera was tested in flight and performed perfectly. An advanced prototype detector system was incorporated on another rocket flight, in which a high resolution heterojunction vidicon tube was used as the readout device for the H(alpha) telescope. The camera electronics for this tube were built in-house and included in the flight electronics. Performance of this detector system was 100 percent satisfactory. The laboratory X-ray system for operation on the ground is also described.

Golub, Leon↗

A reusable rocket engine intelligent control

An intelligent control system for reusable space propulsion systems for future launch vehicles is described. The system description includes a framework for the design. The framework consists of an execution level with high-speed control and diagnostics, and a coordination level which marries expert system concepts with traditional control. A comparison is made between air breathing and rocket engine control concepts to assess the relative levels of development and to determine the applicability of air breathing control concepts ot future reusable rocket engine systems.

Merrill, Walter C.↗

Rocket investigations of electron precipitation and VLF waves in the Antarctic upper atmosphere

The results of two Antarctic rocket campaigns, primarily initiated to investigate electron precipitation stimulated by signals from the Siple-Station ground-based VLF transmitter, are presented. While the primary objective of the campaigns was not achieved, the Siple VLF transmitter facilitated a study of the wave environment in the ionosphere. Standing wave patterns in the ionosphere were observed for the first time by detectors flown aboard the Nike-Tomahawk rockets; the same detectors monitored a continuous signal from the transmitter through the neutral atmosphere and into the ionosphere, providing unique data for comparison with theoretical studies of wave propagation. The measurements of penetrating electron precipitation were interpreted in terms of a model of energetic electron precipitation from the trapped radiational belts.

Sheldon, W. R.↗

A reanalysis of rocket measurements of the ultraviolet dayglow

Rocket measurements of O I 989, 1304, 1356 A and N2 Lyman-Birge-Hopfield band emission in the midlatitude dayglow reported by Gentieu et al. (1979) and Eastes et al. (1985) are reexamined. MSIS-83 atomic oxygen densities, the 1304 and 1356 A excitation cross sections of Zipf and Erdman (1985), and SMM solar 1304 A irradiance measurements are consistent with the observed O I and N2 emission intensities. Atmosphere Explorer E (AE-E) measurements of the solar EUV irradiance near solar maximum are consistent with the 1980 rocket airglow data, but the solar EUV irradiance required to explain the 1978 airglow data is a factor of 1.5 larger than indicated by AE-E. Enhancement of the 1304 A excitation cross section due to radiative entrapment of cascade-feeding photons is much less than the factor of two predicted by the cascade model of Julienne and Davis (1976).

Link, R.↗

IMAPS - A high-resolution, echelle spectrograph to record far-ultraviolet spectra of stars from sounding rockets

A novel sounding rocket payload consisting of a slitless objective grating spectrograph with no transmission elements in the optical train (or detector) is described. This instrument, called the interstellar medium absorption profile spectrograph (IMAPS), is designed to provide continuous coverage over the wavelength range of 950-1150 A; it has an effective collecting area of about 4 sq cm and can record spectra of pointlike sources at a wavelength resolution of 0.004 A and with a sample interval of 0.002 A. The successful use of this instrument aboard a Black Brant rocket is described.

Jenkins, E. B.↗

An improved rocket ozonesonde (Rocoz-A). III - Northern mid-latitude ozone measurements from 1983 to 1985

The results of the ozone measurements taken during rocket-busted flights of the rocket ozonesonde Rocoz-A at the NASA Wallops Flight Facility from August 1983 to September 1985 are presented. Nineteen profiles were obtained using Rocoz-A and electrochemical concentration cell ozonesondes, standard U.S. meteorological radiosondes, and Super-Loki datasondes. The results were found to agree with the Krueger and Minzner (1976) midlatitude ozone model for the 1976 U.S. Standard Atmosphere.

Barnes, Robert A.↗

Increased efficiency of mammalian somatic cell hybrid production under microgravity conditions during ballistic rocket flight

The electrofusion of hybridoma cell lines under short-duration microgravity during a flight of the TEXUS 18 Black Brand ballistic sounding rocket at Kiruna, Sweden is reported. The fusion partners, growth medium, cell fusion medium, cell fusion, cell viability in the fusion medium, and postfusion cell culture are described, and the rocket, cell fusion chamber, apparatus, and module are examined. The experimental timeline, the effects of fusion medium and incubation time on cell viability and hybrid yields, and the effect of microgravity on hybrid yields are considered.

Schnettler, R.↗

A multilayer X-ray mirror for solar photometric imaging flown on a sounding rocket

The flight of a multilayer-coated mirror on a sounding rocket experiment on March 17, 1988 which was used to obtain photometric images of the sun just prior to solar eclipse is discussed. The rocket payload and the choice of passband are described. The design of the multilayer, the fabrication of the mirror, and the reflectance measurements are addressed.

Haisch, B. M.↗

Nuclear thermal rockets - Next step to space

The prospects for the use of nuclear thermal rockets in manned interplanetary exploration are examined. These rockets offer the possibility for trip times on the order of a year or less in the next two decades. Mission prospects for gas-core concepts are emphasized, showing how such concepts meet the mission requirements.

Borowski, Stanley K.↗

Radiative heat transfer in rocket thrust chambers and nozzles

Numerical models based on the discrete exchange factor (DEF) and the zonal methods for radiative analysis of rocket engines containing a radiatively participating medium have been developed. These models implement a new technique for calculating the direct exchange factors to account for possible blockage by the nozzle throat. Given the gas and surface temperature distributions, engine geometry, and radiative properties, the models compute the wall radiative heat fluxes at different axial positions. The results of sample calculations for a typical rocket engine (engine 700 at NASA), which uses RP-1 (a kerosene-type propellant), are presented for a wide range of surface and gas properties. It is found that the heat transfer by radiation can reach up to 50 percent of that due to convection. The maximum radiative heat flux is at the inner side of the engine, where the gas temperature is the highest. While the results of both models are in excellent agreement, the computation time of the DEF method is found to be much smaller.

Hammad, K. J.↗

Further analysis of the results from a series of tethered rocket experiments

The data obtained in the most recent Japan-US tether rocket experiment CHARGE 2 have been further analyzed. The interaction of the moving tether system across the geomagnetic field with the ionospheric plasma can be explained by a simple model of the current through a plasma. The response of the tether system when a high voltage is applied is studied and 500 volts could be applied without any appreciable discharge. The detected signal of the wave excited by an application of high voltage between the mother and daughter rocket and by a pulse modulated electron beam is also studied.

Kawashima, N.↗

Design and test of an oxygen turbopump for a dual expander cycle rocket engine

A liquid oxygen (LOX) turbopump with an 860 R gaseous oxygen (GOX) turbine drive was designed for a 3750 lb thrust dual expander cycle rocket engine. This turbopump, which requires no interpropellant seals or system purges, features a 156 hp, single stage, full admission, impulse turbine; an axial flow inducer; a two-stage centrifugal pump with unshrouded impellers; long-life, LOX-lubricated, self-aligning, hydrostatic bearings; and a subcritical rotor design. It is constructed of Monel, a nickel-copper alloy, which has low ignition potential in oxygen. The pump was designed to deliver 34.7 gpm of 4655 psia liquid oxygen at a shaft speed of 75,000 rpm. The dual expander cycle rocket engine and the performance it requires of the LOX turbopump will be discussed as well as the design of the pump, turbine, bearings, and the turbopump rotordynamics. The test program and preliminary test results will also be presented.

Buckmann, P. S.↗