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At least 919 records · Page 51

Development and Preliminary Testing of a High Precision Long Stroke Slit Change Mechanism for the SPICE Instrument

In the frame of ESA's Solar Orbiter scientific mission, Almatech has been selected to design, develop and test the Slit Change Mechanism of the SPICE (SPectral Imaging of the Coronal Environment) instrument. In order to guaranty optical cleanliness level while fulfilling stringent positioning accuracies and repeatability requirements for slit positioning in the optical path of the instrument, a linear guiding system based on a double flexible blade arrangement has been selected. The four different slits to be used for the SPICE instrument resulted in a total stroke of 16.5 mm in this linear slit changer arrangement. The combination of long stroke and high precision positioning requirements has been identified as the main design challenge to be validated through breadboard models testing. This paper presents the development of SPICE's Slit Change Mechanism (SCM) and the two-step validation tests successfully performed on breadboard models of its flexible blade support system. The validation test results have demonstrated the full adequacy of the flexible blade guiding system implemented in SPICE's Slit Change Mechanism in a stand-alone configuration. Further breadboard test results, studying the influence of the compliant connection to the SCM linear actuator on an enhanced flexible guiding system design have shown significant enhancements in the positioning accuracy and repeatability of the selected flexible guiding system. Preliminary evaluation of the linear actuator design, including a detailed tolerance analyses, has shown the suitability of this satellite roller screw based mechanism for the actuation of the tested flexible guiding system and compliant connection. The presented development and preliminary testing of the high-precision long-stroke Slit Change Mechanism for the SPICE Instrument are considered fully successful such that future tests considering the full Slit Change Mechanism can be performed, with the gained confidence, directly on a Qualification Model. The selected linear Slit Change Mechanism design concept, consisting of a flexible guiding system driven by a hermetically sealed linear drive mechanism, is considered validated for the specific application of the SPICE instrument, with great potential for other special applications where contamination and high precision positioning are dominant design drivers.

Paciotti, Gabriel↗

3D Continuous Forcing Dataset from 3D Constrained Variational Analysis at SGP

The continuous 3D large-scale forcing (VARANAL3D) data set derived from 3D constrained variational analysis (3DCVA) extends the conventional constrained variational analysis method by incorporating multiple sub-columns within the analysis domain. This advancement introduces spatial variability into the large-scale forcing fields, thereby enriching the data set’s applicability. The VARANAL3D data set spans from 2004 to 2018 and covers a region of 5˚×4.5˚ domain around the ARM SGP site. The analysis domain is divided into 10×9 sub-columns with 0.5˚ resolution. The 3D large-scale forcing data provides necessary variables to drive and evaluate single-column models (SCM), cloud-resolving models (CRM) ,and large-eddy simulations (LES), as well as information for testing model sensitivity to spatial variability of the large-scale forcing data, facilitating more rigorous testing and refinement of physical processes in SCM/CRM/LES.

54 ENVIRONMENTAL SCIENCES↗

NASA 5.2%-Scale Semispan High Lift Common Research Model Wind Tunnel Test at the 14- by 22-Foot Subsonic Tunnel

A wind tunnel test of the NASA 5.2%-scale Semispan High Lift Common Research Model (CRM-HL) was conducted at the 14- by 22-Foot Subsonic Tunnel (14x22) in the fall of 2022. The main purpose of the test was a model checkout before shipping it overseas. The model was shipped to Germany in the spring of 2023, and the team wanted to be sure that instrumentation in the model was working, all of the model parts fit together well, and model changes could be done smoothly, as designed while installed in a wind tunnel. Force and moment and pressure data were collected during the test, and while these data were a secondary objective, they can be used for for tunnel-to-tunnel verification of the model, and for database supplementation for the NASA CRM-HL ecosystem. The test was run from August 15, 2022 through September 8, 2022. Eight configurations were tested at Mach 0.2 and 0.26, over an alpha range from -4deg to +24deg. All of the configurations that were tested accomplished testing of all model parts. This test campaign was a unique opportunity to test a complicated model design in a wind tunnel that is less expensive to test in and has easier model access than the tunnel that it was designed to run in. The test was invaluable in providing lessons learned about building up and running the model, and the model was returned to the model manufacturer from December 2022 to February 2023 for updates to make model changes easier, to make design fixes on the model, and to do clean up work on the model.

Semispan↗

Development of the structural technology of a large deployable antenna

The current NASA-sponsored Antenna Technology Development Program of the offset wrap-rib antenna concept is based on a ground test program of 'proof of concept' hardware whose potential on-orbit performance is based on analytical estimates. The ground demonstration hardware represents a partial 55-meter diameter reflector and feed support structure. Testing will include automated deployment, reflector surface quality evaluation and validation of analytical performance models. Test results and hardware fabrication costs will be used to refine the models that will be the basis for the preliminary design of a 100-meter diameter wrap-rib antenna system. Additionally, the design, processes, tooling, fabrication techniques, fixturing and assembly approaches used for the 'proof of concept' hardware are directly applicable to building flight systems up to 100 meters in diameter.

Wada, B. K.↗

OEDI—Solar Grid Integration Data and Analytics Library

As a part of the Open Energy Data Initiative, this effort aims to develop and demonstrate novel distribution state estimation, control optimization, and transient analysis as well as provide access to data, data integration, and mapping information. More specifically, the focus of the effort will be on physics-based distribution system state estimation, hybrid (physics-based and machine learning) distribution optimal power flow, and event detection/analysis for solar integration and analytics. This work will enable reproducible, robust, replicable, and generalizable R&D in simulation and emulation of solar system integration. These test models and datasets will provide an integrated library for developing and testing power system operation technologies. To make the library user-friendly, this project will provide data curation tools such as data translators, mapping scripts and APIs, database schemas and metadata, interfaces and user dashboard, source code for the reference algorithms, description of the use-cases/scenarios, and comprehensive information on all the assumptions.

14 SOLAR ENERGY↗

Block-structured, equal-workload, multi-grid-nesting interface for the Boussinesq wave model FUNWAVE-TVD (Total Variation Diminishing)

Abstract. We describe the development of a block-structured, equal-CPU-load (central processing unit), multi-grid-nesting interface for the Boussinesq wave model FUNWAVE-TVD (Fully Nonlinear Boussinesq Wave Model with Total Variation Diminishing Solver). The new model framework does not interfere with the core solver, and thus the core program, FUNWAVE-TVD, is still a standalone model used for a single grid. The nesting interface manages the time sequencing and two-way nesting processes between the parent grid and child grid with grid refinement in a hierarchical manner. Workload balance in the MPI-based (message passing interface) parallelization is handled by an equal-load scheme. A strategy of shared array allocation is applied for data management that allows for a large number of nested grids without creating additional memory allocations. Four model tests are conducted to verify the nesting algorithm with assessments of model accuracy and the robustness in the application in modeling transoceanic tsunamis and coastal effects.

Choi, Young-Kwang↗

Installation effects on performance of multiple model V/STOL lift fans.

The location and appendages of a lift fan on a V/STOL aircraft are expected to have a measurable effect on fan performance. To study such installation effects, an experimental program was performed in which the individual performance of multiple VTOL model lift fans was measured. The model tested consisted of three 13.97-cm diameter tip-turbine driven model VTOL lift fans mounted chordwise in a two-dimensional wing to simulate a pod-type array. The performance data provided significant insight into possible thrust variations and losses caused by the presence of cover doors, adjacent fuselage panels, and adjacent fans. The effect of a partial loss of drive air supply on fan performance was also investigated.

Diedrich, J. H.↗

Increase in effectiveness of low frequency acoustic liners by use of coupled Helmholtz resonators

Coupling of Helmholtz resonators in a low-frequency absorber array was studied as a means for increasing the effectiveness for absorbing low-frequency core engine noise. The equations for the impedance of the coupled-resonator systems were developed in terms of uncoupled-resonator parameters, and the predicted impedance for a parallel-coupled scheme is shown to compare favorably with measurements from a test model. In addition, attenuation measurements made in a flow duct on test coupled-resonator panels are shown to compare favorably with predicted values. Finally, the parallel-coupled concept is shown to give significantly more attenuation than that of a typical uncoupled resonator array of the same total volume.

Dean, L. W.↗

Summary of nonaxisymmetric nozzle internal performance from the NASA Langley Static Test Facility

Early experimental work on multifunction nozzles (prior to 1978) concentrated on quantifying the isolated and installed performance of specific nozzle designs at various power settings during cruise, vectored thrust, and reverse thrust operating modes. Since 1978, however, significant effort has been expended on developing a parametric data base on nozzle internal design variables which could lead to improved internal performance and/or lower structural weight. Much of this work has been conducted in the Static Test Facility of the NASA/Langley 16-Foot Transonic Tunnel using subscale models and high pressure air to simulate jet exhaust. A review of the research effort on nonaxisymmetric multifunction nozzles along with a summary of many of the results is presented. In addition, internal performance results from subscale models tested in the Static Test Facility and from full-scale engine/nozzle tests are compared.

Leavitt, L. D.↗

High-Reynolds-Number Test of a 5-Percent-Thick Low-Aspect-Ratio Semispan Wing in the Langley 0.3-Meter Transonic Cryogenic Tunnel: Wing Pressure Distributions

A high Reynolds number test of a 5 percent thick low aspect ratio semispan wing was conducted in the adaptive wall test section of the Langley 0.3 m Transonic Cryogenic Tunnel. The model tested had a planform and a NACA 64A-105 airfoil section that is similar to that of the pressure instrumented canard on the X-29 experimental aircraft. Chordwise pressure data for Mach numbers of 0.3, 0.7, and 0.9 were measured for an angle-of-attack range of -4 to 15 deg. The associated Reynolds numbers, based on the geometric mean chord, encompass most of the flight regime of the canard. This test was a free transition investigation. A summary of the wing pressures are presented without analysis as well as adapted test section top and bottom wall pressure signatures. However, the presented graphical data indicate Reynolds number dependent complex leading edge separation phenomena. This data set supplements the existing high Reynolds number database and are useful for computational codes comparison.

Chu, Julio↗

Graphite Ablation and Thermal Response Simulation Under Arc-Jet Flow Conditions

The Two-dimensional Implicit Thermal Response and Ablation program, TITAN, was developed and integrated with a Navier-Stokes solver, GIANTS, for multidimensional ablation and shape change simulation of thermal protection systems in hypersonic flow environments. The governing equations in both codes are demoralized using the same finite-volume approximation with a general body-fitted coordinate system. Time-dependent solutions are achieved by an implicit time marching technique using Gauess-Siedel line relaxation with alternating sweeps. As the first part of a code validation study, this paper compares TITAN-GIANTS predictions with thermal response and recession data obtained from arc-jet tests recently conducted in the Interaction Heating Facility (IHF) at NASA Ames Research Center. The test models are graphite sphere-cones. Graphite was selected as a test material to minimize the uncertainties from material properties. Recession and thermal response data were obtained from two separate arc-jet test series. The first series was at a heat flux where graphite ablation is mainly due to sublimation, and the second series was at a relatively low heat flux where recession is the result of diffusion-controlled oxidation. Ablation and thermal response solutions for both sets of conditions, as calculated by TITAN-GIANTS, are presented and discussed in detail. Predicted shape change and temperature histories generally agree well with the data obtained from the arc-jet tests.

Chen, Y.-K.↗

Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semilogarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

Handschuh, Robert F.↗

Investigation of Low-Cycle Bending Fatigue of AISI 9310 Steel Spur Gears

An investigation of the low-cycle bending fatigue of spur gears made from AISI 9310 gear steel was completed. Tests were conducted using the single-tooth bending method to achieve crack initiation and propagation. Tests were conducted on spur gears in a fatigue test machine using a dedicated gear test fixture. Test loads were applied at the highest point of single tooth contact. Gear bending stresses for a given testing load were calculated using a linear-elastic finite element model. Test data were accumulated from 1/4 cycle to several thousand cycles depending on the test stress level. The relationship of stress and cycles for crack initiation was found to be semi-logarithmic. The relationship of stress and cycles for crack propagation was found to be linear. For the range of loads investigated, the crack propagation phase is related to the level of load being applied. Very high loads have comparable crack initiation and propagation times whereas lower loads can have a much smaller number of cycles for crack propagation cycles as compared to crack initiation.

Handschuh, Robert F.↗

Qualifying Spirit and Opportunity to Martian Landing Loads with Centrifuge Testing

This viewgraph presentation reviews the drop test used to test the Mars lander. The objective of the test was to demonstrate the structural and functional integrity of the development test Model (DTM). Rover Basepetal when subjected to the landing event. The test module was instrumented with accelerometers to measure the kinematic response of the test article during impact.

Spirit↗

Thrust performance of a variable-geometry, divergent exhaust nozzle on a turbojet engine at altitude

A variable geometry, low aspect ratio, nonaxisymmetric, two dimensional, convergent-divergent exhaust nozzle was tested at simulated altitude on a turbojet engine to obtain baseline axial, dry thrust performance over wide ranges of operating nozzle pressure ratios, throat areas, and internal expansion area ratios. The thrust data showed good agreement with theory and scale model test results after the data were corrected for seal leakage and coolant losses. Wall static pressure profile data were also obtained and compared with one dimensional theory and scale model data. The pressure data indicate greater three dimensional flow effects in the full scale tests than with models. The leakage and coolant penalties were substantial, and the method to determine them is included.

Straight, D. M.↗

Comprehensive testing of a defense systems communications satellite

The system level testing of the defense satellite communications system (DSCS) 3 program is reviewed. Concentration is on the results of the systems tests of the DSCS 3 development test model (DTM). The DSCS 3DTM consisted of engineering components interconnected in an open bench layout. The DTM tests were performed to demonstrate satellite electrical performance characteristics and to uncover design deficiencies and interface problems. The availability of the DTM test results prior to the fabrication of the flight model hardware permited the incorporation of necessary design changes with a minimum impact on program costs and schedules.

Shirk, N. K.↗

A Free-flight Wind Tunnel for Aerodynamic Testing at Hypersonic Speeds

The supersonic free-flight wind tunnel is a facility at the Ames Laboratory of the NACA in which aerodynamic test models are gun-launched at high speed and directed upstream through the test section of a supersonic wind tunnel. In this way, test Mach numbers up to 10 have been attained and indications are that still higher speeds will be realized. An advantage of this technique is that the air and model temperatures simulate those of flight through the atmosphere. Also the Reynolds numbers are high. Aerodynamic measurements are made from photographic observation of the model flight. Instruments and techniques have been developed for measuring the following aerodynamic properties: drag, initial lift-curve slope, initial pitching-moment-curve slope, center of pressure, skin friction, boundary-layer transition, damping in roll, and aileron effectiveness. (author)

Seiff, Alvin↗