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NASA NTRS1985

Magentically actuated compressor

A vibration free fluid compressor particularly adapted for Stirling cycle cryogenic refrigeration apparatus comprises a pair of identical opposing ferromagnetic pistons located in a housing and between a gas spring including a sealed volume of a working fluid such as gas under pressure. The gas compresses and expands in accordance with movement of the pistons to generate a compression wave which can be vented to other apparatus, for example, a displacer unit in a Stirling cycle engine. The pistons are urged outwardly due to the pressure of the gas; however, a fixed electromagnetic coil assembly located in the housing adjacent the pistons, is periodically energized to produce a magnetic field which interlinks the pistons in such a fashion that the pistons are mutually attracted to one another. The mass of the pistons, in conjunction with the compressed gas between them, form a naturally resonant system which, when the pistons are electromagnetically energized, produces an oscillating compression wave in the entrapped fluid medium.

Evans, J.↗

NASA NTRS1985

Airflow calibration of a bellmouth inlet for measurement of compressor airflow in turbine-powered propulsion simulators

The development of turbine-powered propulsion simulators for high-speed wind tunnel models requires a bellmouth inlet which can accurately measure compressor-inlet airflow. A bellmouth inlet was instrumented with total pressure probes, static pressure probes, and thermocouples for airflow measurement. The bellmouth flowmeter against a critical venturi flowmeter was calibrated. The calibration was done at four inlet pressures ranging from 58 to 114 kPa. The bellmouth discharge coefficient varied as a function of bellmouth-throat Mach number. Over the range of Reynolds number and Mach number tested the Reynolds number was not a significant influence on the discharge coefficient. The overall accuracy of the bellmouth inlet as a flowmeter was estimated to be + or - 0.5% of the flowmeter reading.

Smith, S. C.↗

NASA NTRS1986

Comparison of calculated and experimental cascade performance for controlled-diffusion compressor stator blading

The mid-span section of a previously reported controlled-diffusion compressor stator has been experimentally evaluated in cascade. Measurements are taken over a range of incidence angles for blade chord Reynolds numbers from 470,000 to 690,000. Blade chord length is 12.7 cm, aspect ratio is 2.0, and solidity is 1.67. Measurements include conventional cascade performance parameters as well as blade surface pressures. Computations are made for the inviscid flow field, surface boundary layers, and loss for several of the blade inlet angle conditions, are compared against corresponding data.

Sanger, N. L.↗

NASA NTRS1984

Extended parametric representation of compressor fans and turbines. Volume 2: Part user's manual (parametric turbine)

A turbine modeling technique has been developed which will enable the user to obtain consistent and rapid off-design performance from design point input. This technique is applicable to both axial and radial flow turbine with flow sizes ranging from about one pound per second to several hundred pounds per second. The axial flow turbines may or may not include variable geometry in the first stage nozzle. A user-specified option will also permit the calculation of design point cooling flow levels and corresponding changes in efficiency for the axial flow turbines. The modeling technique has been incorporated into a time-sharing program in order to facilitate its use. Because this report contains a description of the input output data, values of typical inputs, and example cases, it is suitable as a user's manual. This report is the second of a three volume set. The titles of the three volumes are as follows: (1) Volume 1 CMGEN USER's Manual (Parametric Compressor Generator); (2) Volume 2 PART USER's Manual (Parametric Turbine); (3) Volume 3 MODFAN USER's Manual (Parametric Modulation Flow Fan).

Coverse, G. L.↗

NASA NTRS1985

CO2 compressor vibration and cause analysis

The operational experience of a large turbine drive carbon dioxide compressor train in a urea plant with capacity of 1620 tons/day is considered. After the initial start-up in 1976, the vibration in the HP cylinder was comparatively serious. The radial vibration reached 4.2 to 4.5 mils and fluctuated around this value. It was attributed to the rotating stall based on the spectrum analysis. Additional return line from the 4th to 4th and higher temperature of the 4th inlet has cured the vibration. Problems are described which were encountered in the operation along with their solutions, and/or improvements.

Ying, Y. L.↗

NASA NTRS1985

End-wall and profile losses in a low-speed axial flow compressor rotor

The blade-to-blade variation of relative stagnation pressure losses in the tip region inside the rotor of a single-stage, axial-flow compressor, is presented and interpreted in this paper. The losses are measured at two flow coefficients (one at the design point and the other at the near peak pressure rise point) to discern the effect of blade loading on the end-wall losses. The tip clearance losses are found to increase with an increase in the pressure rise coefficient. The losses away from the tip region and near the hub regions are measured downstream. The losses are integrated and interpreted in this paper.

Lakshminarayana, B.↗

NASA NTRS1985

Modeling the 3-D flow effects on deviation angle for axial compressor middle stages

A model of the spanwise variation of the three-dimensional flow effects on deviation is proposed for middle-stage rotors and stators. This variation is taken as the difference above or below that predicted by blade element theory at any spanwise location. It was found that the stator variation is strongly affected by the end-wall boundary-layer thickness as well as camber, solidity, and blade channel aspect ratio. Rotor variation was found to depend on end-wall boundary layer thickness and tip clearance normalized by blade span. If these parameters are known or can be calculated, the models provide a reasonable approximation to the spanwise variation of deviation for middle compressor stages operating at low to high subsonic inlet Mach numbers.

Roberts, W. B.↗

NASA NTRS1986

Active suppression of compressor instabilities

A strategy is proposed for controlling aerodynamic instabilities which limit the useful range of both axial and centrifugal turbomachines. Both local and global instabilities (incipient rotating stall and surge) are analyzed. A theory is developed which shows how an additional disturbance, driven from real time data measured within the machine, can be generated so as to realize a device with characteristics fundamentally different from those of the turbomachine without control; for the particular compressor analyzed, the control led to a 20 percent increase in the extent of the stable operating range. The use of structural dynamics to enhance stability is also discussed.

Epstein, A. H.↗

NASA NTRS1986

The measurement of boundary layers on a compressor blade in cascade at high positive incidence angle. 1: Experimental techniques and results

Measurements of the mean velocity and turbulence intensity were made using a one-component laser Doppler velocimeter in the boundary layer and near wake about a double circular arc, compressor blade in cascade. The measurements were made at a chord Reynolds number of 500,000. Boundary layer measurements on the pressure surface indicate a transition region over the last 40% of the chord. A small separation bubble near the leading edge of the suction surface results in an immediate transition from laminar to turbulent flow. The non-equilibrium turbulent boundary layer separates near the trailing edge of the suction surface. Similarity of the outer region of the turbulent boundary layer ceases to exist in the separated region. Also, similarity does not hold in the near-wake region, a region which includes negative mean velocities because of the separation near the trailing edge on the suction surface.

Deutsch, S.↗

NASA NTRS1986

The measurement of boundary layers on a compressor blade in cascade at high positive incidence angle. 2: Data report

Boundary layer and near-wake velocity measurements have been made in the well documented flow field about a double circular arc compressor blade in cascade, at an incidence angle of 5 deg. and a chord Reynolds number of 500,000. In Part 2 of this report these measurements were analyzed and presented in standard graphical format. The flow geometry, measurement techniques, and physics of the flow field were also discussed. In this, part 2 of the report, raw and analyzed data are presented in tabulated form in an attempt to make this data more accessible to computational comparison. Also included in part 2 is a description of the data analysis employed. A computer tape containing the data is available.

Deutsch, S.↗

NASA NTRS1986

Design of 9.271-pressure-ratio 5-stage core compressor and overall performance for first 3 stages

Overall aerodynamic design information is given for all five stages of an axial flow core compressor (74A) having a 9.271 pressure ratio and 29.710 kg/sec flow. For the inlet stage group (first three stages), detailed blade element design information and experimental overall performance are given. At rotor 1 inlet tip speed was 430.291 m/sec, and hub to tip radius ratio was 0.488. A low number of blades per row was achieved by the use of low-aspect-ratio blading of moderate solidity. The high reaction stages have about equal energy addition. Radial energy varied to give constant total pressure at the rotor exit. The blade element profile and shock losses and the incidence and deviation angles were based on relevant experimental data. Blade shapes are mostly double circular arc. Analysis by a three-dimensional Euler code verified the experimentally measured high flow at design speed and IGV-stator setting angles. An optimization code gave an optimal IGV-stator reset schedule for higher measured efficiency at all speeds.

Steinke, Ronald J.↗

NASA NTRS1987

The T55-L-712 turbine engine compressor housing refurbishment project

A study was conducted to access the feasibility of reclaiming T55-L-712 turbine engine compressor housings with an 88 wt % aluminum -- 12 wt % silicon alloy applied by the plasma spray processes. Tensile strength testing was conducted on as-sprayed and thermally cycled test specimens which were plasma sprayed from 0.020 to 0.100 in. Satisfactory tensile strength valves were observed in the as-sprayed tensile specimens. There was essentially no decrease in tensile strength after thermally cycling the tensile specimens.

Leissler, George W.↗

NASA NTRS1987

Materials for Advanced Turbine Engines (MATE). Project 4: Erosion resistant compressor airfoil coating

The ability of coatings to provide at least a 2X improvement in particulate erosion resistance for steel, nickel and titanium compressor airfoils was identified and demonstrated. Coating materials evaluated included plasma sprayed cobalt tungsten carbide, nickel carbide and diffusion applied chromium plus boron. Several processing parameters for plasma spray processing and diffusion coating were evaluated to identify coating systems having the most potential for providing airfoil erosion resistance. Based on laboratory results and analytical evaluations, selected coating systems were applied to gas turbine blades and evaluated for surface finish, burner rig erosion resistance and effect on high cycle fatigue strength. Based on these tests, the following coatings were recommended for engine testing: Gator-Gard plasma spray 88WC-12Co on titanium alloy airfoils, plasma spray 83WC-17Co on steel and nickel alloy airfoils, and Cr+B on nickel alloy airfoils.

Rashid, J. M.↗

NASA NTRS1986

Comparison of calculated and experimental cascade performance for controlled-diffusion compressor stator blading

Sanger, N. L.↗

NASA NTRS1987

The hub wall boundary layer development and losses in an axial flow compressor rotor passage

The hub wall boundary layer development in a compressor stage including the rotor passage is experimentally investigated. A miniature five-hole probe was employed to measure the hub wall boundary layer inside the inlet guide vane passage, upstream and far downstream of the rotor. The hub wall boundary layer inside the rotor passage was acquired using a rotating miniature five-hole probe. The boundary layer is well behaved upstream and far downstream of the rotor. The migration of the hub wall boundary layer towards the suction surface corner is observed. The limiting streamline angles and static pressure distribution across the stage were also measured. The mean velocity profiles and the integral properties upstream, inside and downstream of the rotor, and the losses are presented and interpreted.

Murthy, K. N. S.↗

NASA NTRS1986

Failure analysis of a large wind tunnel compressor blade

A failure analysis was performed to establish the cause of a 2014-T6 aluminum compressor rotor blade failure in a large NASA-Ames wind tunnel. Metallurgical failure analysis by light photography, fractographic SEM examinations, and fatigue experiments showed that a 0.13-mm-deep scratch in the shank of the blade had acted as an initiation site for a fatigue crack, which subsequently grew by Stage II fatigue before occurrence of the final fracture by unstable crack growth. Studies of modal deformation plots and blade FEM analysis indicated that Mode-3 was the most likely mode responsible for the resonance condition which produced the vibration loading that effected crack growth. Tunnel measurements data showed that the crack growth was controlled by both the tunnel resonance and the dampening from the crack itself.

Hampton, Roy W.↗

NASA NTRS1987

Oxygen chemisorption compressor study for cryogenic J-T refrigeration

Over twenty potentially reversible heat-powered oxide reactions have been studied and/or tested to determine their potential use as thermochemical oxygen compressors for cryogenic J-T LO2 refrigerators. One gas-solid compound family, Pr(1-n)Ce(n)O(x), proved to be completely reversible with fast kinetics for all pressure ranges tested below 650 C. With a heat-powered charcoal/methane physical adsorption upper stage and a Pr(1-n)Ce(n)O(x) chemisorption lower stage, temperatures should be attainable in the 55-80 K range for less power and over five times less weight than for charcoal/nitrogen sorption refrigeration systems. Total system power requirements with a hydride chemisorption lower stage (10 K to 7 K minimum) are about three times less than any mechanical refrigerator, and spacecraft refrigeration weights are about twenty times less. Due to the lack of wear-related moving parts in sorption refrigerators, life expectancy is at least ten years, and there essentially no vibration.

Jones, Jack A.↗

NASA NTRS1987

An experimental study on the effects of tip clearance on flow field and losses in an axial flow compressor rotor

Detailed measurement of the flow field in the tip region of a compressor rotor was carried out using a Laser Doppler Velocimeter (LDV) and a Kiel probe at two different tip clearance heights. At both clearance sizes, the relative stagnation pressure and the axial and tangential components of relative velocities were measured upstream, inside the passage and downstream of the rotor, up to about 20 percent of the blade span from the annulus wall. The velocities, outlet angles, losses, momentum thickness, and force defect thickness are compared for the two clearances. A detailed interpretation of the effect of tip clearance on the flow field is given. There are substantial differences in flow field, on momentum thickness, and performance as the clearance is varied. The losses increase linearly within the passage and their values increase in direct proportion to tip clearance height. No discernable vortex (discrete) is observed downstream of the rotor.

Lakshminarayana, B.↗