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At least 919 records · Page 51

The use of an optical data acquisition system for bladed disk vibration analysis

A new concept in instrumentation was developed by engineers at NASA Lewis Research Center to collect vibration data from multi-bladed rotors. This new concept, known as the optical data acquisition system, uses optical transducers to measure bladed tip deflections by reflection of light beams off the tips of the blades as they pass in front of the optical transducer. By using an array of transducers around the perimeter of the rotor, detailed vibration signals can be obtained. In this study, resonant frequencies and mode shapes were determined for a 56 bladed rotor using the optical system. Frequency data from the optical system was also compared to data obtained from strain gauge measurements and finite element analysis and was found to be in good agreement.

Lawrence, C.↗

Three-dimensional boundary layer on a compressor rotor blade at peak pressure rise coefficient

A comprehensive study of the three-dimensional turbulent boundary layer on a compressor rotor blade at peak pressure rise coefficient is reported in this paper. The measurements were carried out at various chordwise and radial locations on a compressor rotor blade using a rotating miniature 'V' configuration hot-wire probe. The data are compared with the measurement at the design condition. Substantial changes in the blade boundary layer characteristics are observed, especially in the outer sixteen percent of the blade span. The increased chordwise pressure gradient and the leakage flow at the peak pressure coefficient have a cumulative effect in increasing the boundary layer growth on the suction surface. The leakage flow has a beneficial effect on the pressure surface. The momentum and boundary layer thicknesses increase substantially from those at the design condition, especially near the outer radii of the suction surface.

Lakshminarayana, B.↗

Preliminary results of unsteady blade surface pressure measurements for the SR-3 propeller

Unsteady blade surface pressures were measured on an advanced, highly swept propeller known as SR-3. These measurements were obtained because the unsteady aerodynamics of these highly loaded transonic blades is important to noise generation and aeroelastic response. Specifically, the response to periodic angle-of-attack change was measured for both two- and eight-bladed configurations over a range of flight Mach numbers from 0.4 to 0.85. The periodic angle-of-attack change was obtained by placing the propeller axis at angles up to 4 deg to the flow. Most of the results are presented in terms of the unsteady pressure coefficient variation with Mach number. Both cascade and Mach number effects were largest on the suction surface near the leading edge. The results of a three-dimensional Euler code applied in a quasi-steady fashion were compared to measured data at the reduced frequency of 0.1 and showed relatively poor agreement. Pressure waveforms are shown that suggest shock phenomena may play an important part in the unsteady pressure response at some blade locations.

Heidelberg, L. J.↗

High-speed propeller noise predictions: Effects of boundary conditions used in blade loading calculations

The acoustics of an advanced single rotation SR-3 propeller at cruise conditions are studied employing a time-domain approach. The study evaluates the acoustic significance of the differences in blade pressures computed using nonreflecting rather than hard wall boundary conditions in the three-dimensional Euler code solution. The directivities of the harmonics of the blade passing frequency tone and the effects of chordwise loading on tone directivity are examined. The results show that the maximum difference in the computed sound pressure levels due to the use of blade pressure distributions obtained with the nonreflecting rather than the hard wall boundary conditions is about 1.5 dB. The blade passing frequency tone directivity obtained in the present study shows good agreement with jetstar flight data.

Nallasamy, M.↗

Application of a system modification technique to dynamic tuning of a spinning rotor blade

An important consideration in the development of modern helicopters is the vibratory response of the main rotor blade. One way to minimize vibration levels is to ensure that natural frequencies of the spinning main rotor blade are well removed from integer multiples of the rotor speed. A technique for dynamically tuning a finite-element model of a rotor blade to accomplish that end is demonstrated. A brief overview is given of the general purpose finite element system known as Engineering Analysis Language (EAL) which was used in this work. A description of the EAL System Modification (SM) processor is then given along with an explanation of special algorithms developed to be used in conjunction with SM. Finally, this technique is demonstrated by dynamically tuning a model of an advanced composite rotor blade.

Spain, C. V.↗

Progress in the prediction of unsteady heat transfer on turbines blades

Progress toward developing a general method for predicting unsteady heat transfer on turbine blades subject to blade-passing frequencies and Reynolds numbers relevant to the Space Shuttle Main Engine (SSME) is discussed. The method employs an invisid/viscous interactive procedure which has been tested extensively for steady subsonic and transonic external airfoil problems. One such example is shown. The agreement with experimental data and with Navier-Stokes calculations yields confidence in the method. The technique is extended to account for wake generated unsteadiness. The flow reversals around the stagnation point caused by the nonuniform onset velocity are accounted for by using the Characteristic Box scheme developed by Cebeci and Stewartson. The coupling between the inviscid and viscous methods is achieved by using a special procedure, which, with a novel inverse finite-difference boundary-layer method, allows the calculations to be performed for a wide range of flow conditions, including separation. Preliminary results are presented for the stagnation region of turbine blades for both laminar and turbulent flows. A laminar model problem corresponding to a flow on a circular cylinder which experiences the periodic passing of wakes from turbine blades is presented to demonstrate the ability of the method to calculate flow reversals around the stagnation region.

Cebeci, T.↗

Nonlinear heat transfer and structural analyses of SSME turbine blades

Three-dimensional nonlinear finite-element heat transfer and structural analyses were performed for the first stage high-pressure fuel turbopump blade of the space shuttle main engine (SSME). Directionally solidified (DS) MAR-M 246 material properties were considered for the analyses. Analytical conditions were based on a typical test stand engine cycle. Blade temperature and stress-strain histories were calculated using MARC finite-element computer code. The study was undertaken to assess the structural response of an SSME turbine blade and to gain greater understanding of blade damage mechanisms, convective cooling effects, and the thermal-mechanical effects.

Abdul-Aziz, A.↗

Preliminary structural design of composite main rotor blades for minimum weight

A methodology is developed to perform minimum weight structural design for composite or metallic main rotor blades subject to aerodynamic performance, material strength, autorotation, and frequency constraints. The constraints and load cases are developed such that the final preliminary rotor design will satisfy U.S. Army military specifications, as well as take advantage of the versatility of composite materials. A minimum weight design is first developed subject to satisfying the aerodynamic performance, strength, and autorotation constraints for all static load cases. The minimum weight design is then dynamically tuned to avoid resonant frequencies occurring at the design rotor speed. With this methodology, three rotor blade designs were developed based on the geometry of the UH-60A Black Hawk titanium-spar rotor blade. The first design is of a single titanium-spar cross section, which is compared with the UH-60A Black Hawk rotor blade. The second and third designs use single and multiple graphite/epoxy-spar cross sections. These are compared with the titanium-spar design to demonstrate weight savings from use of this design methodology in conjunction with advanced composite materials.

Nixon, Mark W.↗

Optimization methods applied to the aerodynamic design of helicopter rotor blades

Described is a formal optimization procedure for helicopter rotor blade design which minimizes hover horsepower while assuring satisfactory forward flight performance. The approach is to couple hover and forward flight analysis programs with a general-purpose optimization procedure. The resulting optimization system provides a systematic evaluation of the rotor blade design variables and their interaction, thus reducing the time and cost of designing advanced rotor blades. The paper discusses the basis for and details of the overall procedure, describes the generation of advanced blade designs for representative Army helicopters, and compares design and design effort with those from the conventional approach which is based on parametric studies and extensive cross-plots.

Walsh, Joanne L.↗

Fabrication and quality assurance processes for superhybrid composite fan blades

The feasibility of fabricating full-scale fan blades from superhybrid composites (SHC) for use large, commercial gas turbine engines was evaluated. The type of blade construction selected was a metal-spar/SHC-shell configuration, in which the outer shell was adhesively bonded to a short, internal, titanium spar. Various aspects of blade fabrication, inspection, and quality assurance procedures developed in the investigation are described. It is concluded that the SHC concept is feasible for the fabrication of prototype, full-scale, metal-spar/SHC-shell fan blades that have good structural properties and meet dimensional requirements.

Lark, R. F.↗

High-speed propeller noise predictions - Effects of boundary conditions used in blade loading calculations

The acoustics of an advanced single rotation SR-3 propeller at cruise conditions are studied employing a time-domain approach. The study evaluates the acoustic significance of the differences in blade pressures computed using nonreflecting rather than hard wall boundary conditions in the three-dimensional Euler code solution. The directivities of the harmonics of the blade passing frequency tone and the effects of chordwise loading on tone directivity are examined. The results show that the maximum difference in the computed sound pressure levels due to the use of blade pressure distributions obtained with the nonreflecting rather than the hard wall boundary conditions is about 1.5 dB. The blade passing frequency tone directivity obtained in the present study shows good agreement with jetstar flight data.

Nallasamy, M.↗

The development of advanced technology blades for tilt-rotor aircraft

The paper discusses the development and ground testing of blades for the XV-15 tilt-rotor demonstrator aircraft. This work was performed under contract NAS2-11250 with NASA Ames Research Center. These blades, known as the Advanced Technology Blades (ATB), replace the rectangular, steel blades which were part of the XV-15 original design. The materials used in the primary structure of the ATB are fiberglass and high strain graphite epoxy laminates. This facilitates the use of 43 deg of nonlinear twist, a nonuniform tapered planform and thin airfoils required for aerodynamic efficiency. Instrumentation life is extended by encapsulating gages and wiring in the composite structure. Tip shells and cuff fairings are removable to provide access to tip weights and retention hardware; they are also replaceable with alternate research configurations. Extensive laboratory testing has validated predicted strength characteristics. Hover testing has demonstrated performance significantly superior to that predicted by contemporary methodology. Key elements of the test rig used for rotor performance measurement were developed as an ancillary part of the present program. The performance testing included measurement of near- and far-field noise. Induced inflow velocity distributions were also determined and photographs of tip vortex condensation trails were taken. These are providing guidance for modifications to hover peformance codes.

Alexander, Harold R.↗

Comparison of calculated and experimental cascade performance for controlled-diffusion compressor stator blading

The mid-span section of a previously reported controlled-diffusion compressor stator has been experimentally evaluated in cascade. Measurements are taken over a range of incidence angles for blade chord Reynolds numbers from 470,000 to 690,000. Blade chord length is 12.7 cm, aspect ratio is 2.0, and solidity is 1.67. Measurements include conventional cascade performance parameters as well as blade surface pressures. Computations are made for the inviscid flow field, surface boundary layers, and loss for several of the blade inlet angle conditions, are compared against corresponding data.

Sanger, N. L.↗

Acoustic results of the blade-vortex interaction acoustic test of a 40 percent model rotor in the DNW

Acoustic data of a 40 percent scale model of the 4-bladed B0-105 main rotor, measured in a large test section aeroacoustic wind tunnel, are presented. Rotor blade-vortex interaction (BVI) noise data were acquired using a traversing in-flow microphone array in the low to moderate speed flight range. Results are presented which document the flight conditions for maximum BVI impulsive noise; assess the acoustic farfield by BVI noise; map the directivity of BVI impulsive noise in a large plane below and upstream of the rotor; illustrate the temporal characteristics of the BVI signals as a function of tip-speed-ratio; and show the existence of retreating side BVI signals. The occurrence of a strongly focused radiation pattern, as opposed to a more omnidirectional pattern, was found to be very dependent on the rotor operating condition. Multiple interactions per blade were observed at the lowest speed cases, with broader impulsive content, while the higher speed cases exhibited fewer interactions per blade, with much sharper, higher amplitude acoustic signals. BVI acoustic signals were measured under the aft retreating quadrant of the rotor and found to originate from the retreating side of the rotor.

Martin, Ruth M.↗

Use of an implicit formulation based on quasilinearization for the aeroelastic response and stability of rotor blades in forward flight

This paper describes a new methodology for the formulation of the aeroelastic stability and response problem for helicopter rotor blades. The mathematical expressions for the aerodynamic loads need not be explicit functions of the blade displacement quantities. This methodology is combined with a finite element model of the blade, and a quasilinearization solution technique. The resulting computer program is used to study the behavior of blades with noncoincident elastic axis, aerodynamic centers, and centers of mass.

Celi, R.↗

Design sensitivity analysis for an aeroelastic optimization of a helicopter blade

The sensitivity of vibratory hub loads of a four-bladed hingeless rotor with respect to blade design parameters is investigated using a finite element formulation in space and time. Design parameters include nonstructural mass distribution (spanwise and chordwise), chordwise offset of center of gravity from aerodynamic center, blade bending stiffnesses (flap, lag and torsion). Hub loads selected are 4/rev vertical hub shear and 3/rev hub moment in the rotating reference frame. The sensitivity derivatives of vertical hub loads with respect to blade design parameters are compared using two approaches, finite difference scheme and analytical approach using chain rule differentiation. The analytical derivative approach developed as an integral part of response solution (finite element in time) is a powerful method for an aeroelastic optimization of a helicopter rotor.

Lim, Joon↗

Unsteady aerodynamics of blade rows

The requirements placed on an unsteady aerodynamic theory intended for turbomachinery aeroelastic applications are discussed along with a brief description of the various theoretical models that are available to address these requirements. The main emphasis is placed on the description of a linearized inviscid theory which fully accounts for the effects of a nonuniform mean or steady flow on unsteady aerodynamic response. Although this theory has been developed primarily for blade flutter prediction, more general equations are presented which account for unsteady excitations due to incident external aerodynamic disturbances as well as those due to blade motions. The resulting equations consist of a system of three field equations along with conditions imposed at blade, wake and shock surfaces and in the far field. These equations can be solved to determine the fluctuations in all fluid dynamic properties throughout the required solution domain. Example solutions are presented to demonstrate several effects associated with nonuniform steady flows on the linearized unsteady aerodynamic response to prescribed blade motions.

Verdon, J. M.↗

Influence of third-degree geometric nonlinearities on the vibration and stability of pretwisted, preconed, rotating blades

The governing coupled flapwise bending, edgewise bending, and torsional equations are derived including third-degree goemetric nonlinear elastic terms by making use of the geometric nonlinear theory of elasticity in which the elongations and shears are negligible compared to unity. These equations are specialized for blades of doubly symmetric cross section with linear variation of Pretwist over the blade length. The nonlinear steady state equations and the linearized perturbation equations are solved by using the Galerkin method, and by utilizing the nonrotating normal modes for the shape functions. Parametric results obtained for various cases of rotating blades from the present theoretical formulation are compared to those produced from the finite element code MSC/NASTRAN, and also to those produced from an in-house experimental test rig. It is shown that the spurious instabilities, observed for thin, rotating blades when second degree geometric nonlinearities are used, can be eliminated by including the third-degree elastic nonlinear terms. Furthermore, inclusion of third degree terms improves the correlation between the theory and experiment.

Subrahmanyam, K. B.↗