Engineering Papers⌕ Search

SEARCH · Engineering Papers

Results for “THICKNESS”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 919 records · Page 51
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Influence of Thickness on Structural and Magnetic Properties of Co-rich Bi{sub 10}Co{sub 16}O{sub 38} Sillenite Thin Films

The effect of thickness on structural and magnetic properties of Co-rich Bi{sub 10}Co{sub 16}O{sub 38} (BCO) sillenite thin films is investigated systematically. BCO thin films are deposited using a simultaneous evaporation of Bi{sub 2}O{sub 3}, Co targets with RF-DC magnetron sputtering along with post-annealing procedure. The magnetic studies reveal an ordered magnetic nature below film thicknesses of 100 nm. Further, the temperature-dependent and field-dependent magnetic data is evaluated to comprehend the microstructure impact on to the magnetic nature of Co-rich sillenite thin films.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Fabrication and Analysis of Tri-layer YBa{sub 2}Cu{sub 3}O{sub 7−δ} Thick Films by Low-Fluorine MOD Method

Improving the thickness of superconducting layer in coated conductors is an effective way to enhance its critical current. In this work, tri-layer YBCO/YBCO/YDyBCO films were successfully deposited on buffered Hastelloy substrate using the multi-coating lowfluorine metal-organic decomposition (LF-MOD) method and the thickness of the films can be up to 2.4 μ m. The effects of high-temperature annealing time on microstructures and superconducting properties of the films were systematically studied. Energy dispersive X-ray spectroscopy (EDS) results reveal that there remains a large amount of F element in the upper layer of the film when the annealing time is too short. With increasing the annealing time, the fluoride-containing precursor converts to YBCO grains completely. But the coarsening of grains appeared, and the critical current density (J{sub c}) of the film dropped slightly when the annealing time is too long. The cross-sectional scanning electron microscope (SEM) image and EDS plane analysis were applied to investigate the microstructure and element distribution of the final triple-layer YBCO films, respectively. The critical current of the final YBCO superconducting film could reach 316 A (77 k, self-field) for 1.2-cm-wide tapes with the optimal annealing conditions.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Thickness-Dependent Current Density and Flux Distribution in Thin Current-Carrying Superconducting Films Exposed to a Magnetic Field

With the rapid development of high-temperature superconductors, it is of great significance to get the precise current density and flux distribution within thin high-temperature superconducting films subjected to a transport current and an applied magnetic field. The transport current distribution and flux density in thin high-temperature superconducting films are calculated by a numerical method based on the Kim model and exponential model in this paper. The influences of transport current, applied magnetic field, width, and thickness of a superconducting film on the current distribution are discussed. The results reveal that the thickness has a significant effect on the critical current density of superconducting films.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Thickness-Dependent Thermal Oxidation of Ni into NiO Thin Films

We report thickness-dependent thermal oxidation in Ni (t = 10–300 nm) thin films exposed to air annealing and the resulting vibrational, magnetic and electrical properties of Ni films deposited directly on thermally oxidized Si substrate using magnetron sputtering technique at ambient temperature. As-deposited Ni films exhibit face-centred cubic structure with fine crystals and large lattice constant (a{sub Ni}) at lower t (< 50 nm). With increasing t, a{sub Ni} decreases and approaches to bulk value. With increasing T{sub A}, a{sub Ni} not only decreases to bulk Ni due to improved crystallization but also reduces below bulk Ni for t > 50 due to formation of NiO. The relative fraction of Ni and NiO in annealed films up to 400 {sup ∘}C strongly depends on t. Annealing Ni films at 500 {sup ∘}C results into complete oxidation of Ni into granular-type NiO. X-ray reflectivity studies reveal that oxidation process occurs from surface of the films converting Ni into NiO possibly through layer by layer process, which is subtle to t. Raman spectra show that intensity ratio between one-phonon longitudinal optical (LO) and two-phonon LO bands decreases and intensity of two-magnon band increases with increasing t for films annealed at particular T{sub A}. This confirms the growth of NiO not only with increasing T{sub A}, but also with t. As-deposited films exhibit ferromagnetism at room temperature. The presence of Ni and NiO in annealed films implies coexistence of ferromagnetic and antiferromagnetic interactions, leading to tunable exchange bias (H{sub E}), whose magnitude strongly depends on the ratio between Ni and NiO. Electrical resistance (R) of the as-deposited Ni films decreases with increasing t and follows the Namba’s model. Upon annealing, R increases largely due to oxidation of Ni. The observed results are explained on the basis of thickness dependent thermal oxidation process with increasing T{sub A}.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Solution of the Problem of Free Vibrations of a Nonthin Orthotropic Shallow Shell of Variable Thickness in the Refined Statement

We consider the problem of investigation of the spectrum of natural vibrations of a nonthin orthotropic shallow shell variable in two coordinate directions of thickness in the nonclassical statement. The approach to the solution of the obtained two-dimensional boundary-value problem is based on its reduction (by the method of spline-approximation of the unknown functions along one coordinate direction) to the one-dimensional problem with its subsequent solution. We study different cases of boundary conditions imposed on the contours of the shell. We also perform the comparison and analysis of the natural frequencies and modes of vibrations of orthotropic shells of constant and variable thickness.

42 ENGINEERING↗
DOE OSTI2019

Effect of ZnS, iZnO, dZnO and Cu(In,Ga)Se{sub 2} thickness on the performance of simulated Mo/Cu(In,Ga)Se{sub 2}/ZnS/iZnO/dZnO solar cell

In this paper, Mo/Cu(In,Ga)Se{sub 2}/ZnS/iZnO/dZnO solar cell is simulated and optimized by studying the effect of layers thickness on solar cell efficiency using Silvaco ATLAS software. The input simulation parameters are: dielectric permittivity (ε), band gap energy (E{sub g}), electron affinity (χ), conduction band effective density of states (N{sub c}), valence band effective density of states (N{sub v}). The output parameters used to find the optimum values of the layers thickness are the short circuit current density (I{sub sc}), open circuit voltage (V{sub oc}), maximum power (P{sub max}), fill factor (FF), efficiency (η), Current–voltage (I–V) and power–voltage (P–V) characteristics.

14 SOLAR ENERGY↗
DOE OSTI2019

Experimental and Numerical Study of Coating Thickness Using Multi-slot Air Knives

Gas-jet wiping is a widely employed production technology for controlling the final zinc coating thickness on a moving substrate during continuous hot-dip galvanizing. This paper presents an experimental investigation and numerical analysis of a prototype multi-slot air knife, which offers an increase in wiping efficiency relative to the traditional single-slot jet geometry in the continuous galvanizing process. The applicability of the analytical coating weight model of Elsaadawy et al. (Metall Mater Trans B, 38:413-424, 2007) to predict the final coating weight was determined for the multi-slot geometry, where particular focus was devoted to the effect of geometric parameters. Experimental measurements under a variety of knife geometry and process conditions agreed with the coating weight predictions of the analytical model. It was also shown that the air-knife geometric parameters had a significant effect on the pressure profile and shear stress distribution applied by the air knives to the moving substrate. It was determined that the final coating thickness was significantly affected by the auxiliary jet width, D{sub a}, where lighter coating weights at higher strip velocities (up to 5.4 pct at V{sub s} = 1.5 m/s) could be achieved by using the multi-slot air-knives prototype vs. the conventional single-slot configuration.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Dislocation Density-Based Model for Flow Behavior of a Near-α Titanium Alloy Considering Effects of Initial Lamellar Thickness

A dislocation density-based constitutive model that considered the effects of initial lamellar thickness was proposed to predict the flow behavior of a near-α high-temperature Ti-5.4Al-3.7Sn-3.3Zr-0.5Mo-0.4Si alloy. The evolution equations of dislocation density were improved by introducing the influence of the dynamic globularization of lamellar microstructure with different initial thicknesses. The evolution equations and Hall-Petch behavior were coupled into the constitutive model, which was composed of athermal and thermal stresses. According to the established constitutive equations, the variation and contributions of corresponding stress components were analyzed. The calculated dislocation densities were compared with the experimental values obtained by electron backscattered diffraction data to verify the model. Moreover, the flow stresses of the studied alloy with different initial lamellar microstructures under various deformation conditions were predicted. Good agreements between the predicted and experimental results were obtained. Additionally, steady-state flow behavior was further analyzed and the relationship between the calculated steady-state flow stress and the equiaxed α-phase size was quantitatively obtained. The results indicated the validity of the proposed constitutive model for predicting the flow behavior of the alloy with different initial lamellar microstructures over a range of deformation temperatures and strain rates.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Flame thickness and conditional scalar dissipation rate in a premixed temporal turbulent reacting jet

The flame structure corresponding to lean hydrogen–air premixed flames in intense sheared turbulence in the thin reaction zone regime is quantified from flame thickness and conditional scalar dissipation rate statistics, obtained from recent direct numerical simulation data of premixed temporally-evolving turbulent slot jet flames. It is found that, on average, these sheared turbulent flames are thinner than their corresponding planar laminar flames. Extensive analysis is performed to identify the reason for this counter-intuitive thinning effect. The factors controlling the flame thickness are analyzed through two different routes i.e., the kinematic route, and the transport and chemical kinetics route. The kinematic route is examined by comparing the statistics of the normal strain rate due to fluid motion with the statistics of the normal strain rate due to varying flame displacement speed or self-propagation. It is found that while the fluid normal straining is positive and tends to separate iso-scalar surfaces, the dominating normal strain rate due to self-propagation is negative and tends to bring the iso-scalar surfaces closer resulting in overall thinning of the flame. The transport and chemical kinetics route is examined by studying the non-unity Lewis number effect on the premixed flames. The effects from the kinematic route are found to couple with the transport and chemical kinetics route. In addition, the intermittency of the conditional scalar dissipation rate is also examined. It is found to exhibit a unique non-monotonicity of the exponent of the stretched exponential function, conventionally used to describe probability density function tails of such variables. As a result, the non-monotonicity is attributed to the detailed chemical structure of hydrogen-air flames in which heat release occurs close to the unburnt reactants at near free-stream temperatures.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Exact solutions of burst pressure for thick-walled cylinders in power-law strain hardening steels

Exact solutions of burst pressure for defect-free, thick-walled cylindrical pressure vessels with capped ends are developed using the flow theory of plasticity in terms of the Tresca, von Mises, and Zhu-Leis yield criteria. The material is assumed to obey a power-law strain hardening rule, and the finite strain theory is adopted to describe large plastic deformation. On this basis, internal pressure is obtained as a complex polynomial function of effective strains on the inside and outside surfaces of the pressure vessel with the use of the Bernoulli numbers. At burst failure, the effective strains and stresses on the inside and outside surfaces are first determined, and then three flow solutions of burst pressure are obtained as a power series function of the diameter ratio (D o /D i ), strain hardening exponent (n), and ultimate tensile strength (UTS). The power series solution is confirmed to agree well with the exact flow solution of burst pressure in a closed-form for each yield criterion, and the results show that the von Mises flow solution is an upper bound prediction, the Tresca flow solution is a lower bound prediction, and the Zhu-Leis flow solution is an intermediate prediction of burst pressure. In conclusion, two sets of full-scale burst test data are then utilized to evaluate and validate the proposed flow solutions of burst pressure for both thin-walled pipes and thick-walled cylindrical pressure vessels.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Enabling aqueous processing for crack-free thick electrodes

Aqueous processing of thick electrodes for Li-ion cells promises to increase energy density due to increased volume fraction of active materials, and to reduce cost due to the elimination of the toxic solvents. Here in this paper this work reports the processing and characterization of aqueous processed electrodes with high areal loading and associated full pouch cell performance. Cracking of the electrode coatings becomes a critical issue for aqueous processing of the positive electrode as areal loading increases above 20–25 mg/cm 2 (~4 mAh/cm 2 ). Crack initiation and propagation, which was observed during drying via optical microscopy, is related to the build-up of capillary pressure during the drying process. The surface tension of water was reduced by the addition of isopropyl alcohol (IPA), which led to improved wettability and decreased capillary pressure during drying. The critical thickness (areal loading) without cracking increased gradually with increasing IPA content. The electrochemical performance was evaluated in pouch cells. Electrodes processed with water/IPA (80/20 wt%) mixture exhibited good structural integrity with good rate performance and cycling performance.

25 ENERGY STORAGE↗
DOE OSTI2017

Effect of cathode thickness on the performance of planar Na-NiCl 2 battery

Na-beta alumina batteries (NBBs) are one of the most promising technologies for renewable energy storage and grid applications. Commercial NBBs are typically constructed in tubular designs, primarily because of their ease of sealing. But, planar designs are considered superior to tubular counterparts in terms of power output, cell packing, ease of assembly, and thermal management. In this paper, the performance of planar NBBs has been evaluated at an intermediate temperature. In particular, planar Na-NiCl 2 cells with different cathode loadings and thicknesses have been studied at 190 °C. We investigated the effects of the cathode thickness, charging current, and discharging power output on the cell capacity and resistance. More than 60% of theoretical cell capacity was retained with constant discharging power levels of 200, 175, and 100 mW/cm 2 for 1x, 2x, and 3x cathode loadings, respectively. The cell resistance with 1x and 2x cathode loadings was dominated by ohmic resistance with discharging currents up to 105 mA/cm 2 , while for 3x cathode loading, it was primarily dominated by ohmic resistance with currents less than 66.67 mA/cm 2 and by polarization resistance above 66.67 mA/cm 2 .

25 ENERGY STORAGE↗
DOE OSTI2014

A simple and inclusive method to determine the habit plane in transmission electron microscope based on accurate measurement of foil thickness

A simple and inclusive method is proposed for accurate determination of the habit plane between bicrystals in transmission electron microscope. Whilst this method can be regarded as a variant of surface trace analysis, the major innovation lies in the improved accuracy and efficiency of foil thickness measurement, which involves a simple tilt of the thin foil about a permanent tilting axis of the specimen holder, rather than cumbersome tilt about the surface trace of the habit plane. Experimental study has been done to validate this proposed method in determining the habit plane between lamellar α{sub 2} plates and γ matrix in a Ti–Al–Nb alloy. Both high accuracy (± 1°) and high precision (± 1°) have been achieved by using the new method. The source of the experimental errors as well as the applicability of this method is discussed. Some tips to minimise the experimental errors are also suggested. - Highlights: • An improved algorithm is formulated to measure the foil thickness. • Habit plane can be determined with a single tilt holder based on the new algorithm. • Better accuracy and precision within ± 1° are achievable using the proposed method. • The data for multi-facet determination can be collected simultaneously.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure evolution in the conventional single side and bobbin tool friction stir welding of thick rolled 7085-T7452 aluminum alloy

Highlights: • Comparison of microstructure evolution via EBSD of SS-FSW and BB-FSW was investigated. • Friction heat, strain rate and degree of recrystallization affected grain size. • Discontinuously dynamic recrystallization occurred in the weld nugget zone. • The degree of recrystallization was mainly controlled by the strain rate. - Abstract: The microstructure evolution during the conventional single side friction stir welding (SS-FSW) and the bobbin tool FSW (BB-FSW) of 7085-T7452 alloy thick plate was extensively studied by using the state-of-the-art materials characterization techniques. The Electron backscattering diffraction results reveal that a significant grain refinement and a larger percentage of high angle grain boundaries (HAGBs) exist in the weld nugget zone (WNZ) and the thermal-mechanical affected zone (TMAZ) compared with the base material. Meanwhile, more obviously inhomogeneous refined grains and HAGBs in WNZ along the thickness direction and a larger percentage of low angle grain boundaries (LAGBs) were observed in SS-FSW joint than that in BB-FSW joint. The change of the average grain size is the result of friction heat and strain rate of plastic deformation combined with a certain degree of recrystallization. Moreover, the recrystallization is mainly controlled by the strain rate during the FSW process. The presence of Cube and Cube ND after welding shows that the discontinuously dynamic recrystallization (DDRX) is a major factor in the final microstructural response. The research and findings help the understanding of the mechanism of microstructure homogenization and further optimizing the welding process for application.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of thickness and orientation on the small scale fracture behaviour of additively manufactured Ti-6Al-4V

Highlights: • Miniaturized specimens successfully additively manufactured via SLM and SEBM. • Small-scale tensile testing of specimens to capture orientation/thickness effect. • Tomography characterization of defects. • Location dependence of fracture behavior. - Abstract: The effects of sample location, orientation, and thickness on the microstructure and resulting tensile properties of miniature SLM and SEBM AM samples of Ti-6Al-4V has been determined. Microstructure and mechanical property variations in the miniature samples are shown to be related to build orientation and also partly to specimen thickness and position within the build chamber. The present work is our initial attempt to develop a systematic approach for characterization of the microstructure (including defects via tomography) and mechanical properties on miniature AM test specimens that can also be used to reveal issues related to process stability (e.g. fluctuations in build conditions). The discussion is also included regarding their relevance to miniature samples that can be manufactured along with parts, excised from larger samples, and/or excised from actual manufactured components.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Metacognition, cortical thickness, and tauopathy in aging

We investigated self-rating of cognitive task performance (self-appraisal) and the difference between self-rating and actual task performance (appraisal discrepancy) in cognitively healthy older adults and their relationship with cortical thickness and Alzheimer's disease (AD) biomarkers, amyloid and tau. All participants (N = 151) underwent neuropsychological testing and 1.5T structural magnetic resonance imaging. A subset (N = 66) received amyloid-PET with [11C] PiB and tau-PET with [18F] Flortaucipir. We found that worse performers had lower self-appraisal ratings, but still overestimated their performance, consistent with the Dunning-Kruger effect. Self-appraisal rating and appraisal discrepancy revealed distinct relationships with cortical thickness and AD pathology. Greater appraisal discrepancy, indicating overestimation, was related to thinning of inferior-lateral temporal, fusiform, and rostral anterior cingulate cortices. Lower self-appraisal was associated with higher entorhinal and inferior temporal tau. These results suggest that overestimation could implicate structural atrophy beyond AD pathology, while lower self-appraisal could indicate early behavioral alteration due to AD pathology, supporting the notion of subjective cognitive decline prior to objective deficits.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2022

Thick target neutron yields from Beryllium, Carbon, Tungsten, and Lead targets irradiated by 26.7 MeV/nucleon 4 H e ions

The angular and energy distributions of secondary neutrons produced from 26.7 MeV/nucleon 4 He ions, stopping in thick Be, C, W and Pb targets are measured by the time of flight method. The GEANT4, PHITS, and FLUKA Monte Carlo simulation codes with different physics models are employed to simulate the neutron yields and the results are compared with the experimental data. For the thick Be and C targets, GEANT4 with INCL++ reproduces the experimental data reasonably well. Whereas PHITS with JQMD-2.0 overestimates the neutron yields at intermediate energies and FLUKA with PEANUT underestimated the neutron yields at intermediate energies. For W and Pb targets, FLUKA with PEANUT physics model agree with experimental data best. PHITS with JQMD-2.0 overestimates the neutron yield at intermediate energies at 0°, and GEANT4 with INCL++ underestimates the neutron yield at intermediate energies at three angles.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2017

Molecular engineering to improve carrier lifetimes for organic photovoltaic devices with thick active layers

The morphology of the bulk heterojunction absorber layer in an organic photovoltaic (OPV) device has a profound effect on the electrical properties and efficiency of the device. Previous work has consistently demonstrated that the solubilizing side-chains of the donor material affect these properties and device performance in a non-trivial way. Here, using Time-Resolved Microwave Conductivity (TRMC), we show by direct measurements of carrier lifetimes that the choice of side chains can also make a substantial difference in photocarrier dynamics. We have previously demonstrated a correlation between peak photoconductance measured by TRMC and device efficiencies; here, we demonstrate that TRMC photocarrier dynamics have an important bearing on device performance in a case study of devices made from donor materials with linear vs. branched side-chains and with variable active layer thicknesses. We use Grazing-Incidence Wide Angle X-ray Scattering to elucidate the cause of the different carrier lifetimes as a function of different aggregation behavior in the polymers. Consequently, the results help establish TRMC as a technique for screening OPV donor materials whose devices maintain performance in thick active layers (>250 nm) designed to improve light harvesting, film reproducibility, and ease of processing.

14 SOLAR ENERGY↗