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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 919 records · Page 51
All sourcesNASA NTRSDOE OSTI
DOE OSTI2016

Generation and Use of Thermal Energy in the U.S. Industrial Sector and Opportunities to Reduce its Carbon Emissions

This report quantifies greenhouse gas (GHG) emissions from the industrial sector and identifies opportunities for non-GHG-emitting thermal energy sources to replace the most significant GHG-emitting U.S. industries based on targeted, process-level analysis of industrial heat requirements. The intent is to provide a basis for projecting opportunities for clean energy use. This provides a prospectus for small modular nuclear reactors (including nuclear-renewable hybrid energy systems), solar industrial process heat, and geothermal energy. This report provides a complement to analysis of process-efficiency improvement by considering how clean energy delivery and use by industry could reduce GHG emissions.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
NASA NTRS1986

The heating of filaments as a disappearance process

The sudden disappearance of filaments, commonly called Disparition Brusque (DB) is of two types: (1) the well known ejection of cool prominence material in the corona, i.e., a dynamic process (BDd) and (2) the heating of the prominence plasma. When the hydrogen of the filament becomes ionised, then the filament start to be visible in EUV lines keeping the same shape and position as the cool one. This process which is a thermic disapperence was named DB thermic (DBt). Successive disappearances and condensations of a quiescent filament from 13 to 17 of June 1973 was studied. This observation was provided by two instruments on Skylab ATM satellite. These observations of disappearances and condensations are discussed.

Mouradian, Z.↗
DOE OSTI2017

Mathematical simulation of heat and mass transfer in a cylindrical channel versus the tangential momentum accommodation coefficient

The process of heat and mass transfer in a long cylindrical channel has been considered in terms of the mirror–diffuse model of the Maxwell boundary condition. The Hazen–Williams equation is used as a basic equation of the process kinetics. A constant temperature gradient is maintained in the channel. The heat and mass fluxes through the cross section of the channel versus the tangential momentum accommodation coefficient have been calculated in a wide range of the Knudsen number. The heat flux profiles have been constructed. A comparison with relevant published data has been carried out.

42 ENGINEERING↗
DOE OSTI2013

Theoretical and experimental study of the rule for heat transfer coefficient in hot stamping of high strength steels

Heat transfer is a crucial aspect for hot stamping process, the fully austenitized boron steel blank with temperature about 900°C is transferred to the tool, then formed rapidly and quenched in the cooled tool. The desired fully martensitic transformation will happen only if the cooling rate exceeds a critical value approximately 27 K/s. During such process, the heat transfer coefficient (abbreviated as HTC) between the tool and blank plays a decisive role for the variation of the blank temperature. In this work, a theoretical formula based on the joint-roughness model is presented to describe the law of HTC, which relies on the roughness, hardness, and other material parameters of the tool and blank. Moreover, a non-contact temperature measuring system based on the infrared thermal camera is built to catch the temperature change course, and then the HTC value is derived through the inverse analysis. Based on the theoretical and experimental results, the change rule of HTC especially its dependence on the process pressure will be discussed in detail.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Ionic liquid-based hybrid absorption cycle for water heating, dehumidification, and cooling

Water heating, dehumidification and space cooling are responsible for significant energy consumption in buildings. A potential energy saving measure is to develop hybrid systems that can utilize the sensible and latent heats removed in space cooling to heat water. In this paper, we present experimental results on a hybrid system that utilizes the latent heat released in the dehumidification process for water heating. This system absorbs water vapor from the air and transfers the heat of phase change into the process water. The absorbed water vapor is then liberated in a desorber and subsequently condensed in a condenser, while its latent heat is transferred to the process water. The condensed water vapor can then be either drained (if dehumidification is desired), or utilized in an evaporative cooling process (if sensible space cooling is desired). In essence, the system can exchange both sensible and latent heats with its ambient. The main innovations implemented in the system are (1) a semi-open absorption system architecture to lower the system cost, (2) a membrane-based absorber to alleviate the liquid entrainment issue encountered in the conventional packed bed absorbers and (3) an ionic liquid that eliminates the crystallization risks and minimizes corrosion issues normally associated with LiBr-based absorption systems. Furthermore, a water heating thermal COP of 1.4 is achieved at 30°C, 70% RH ambient conditions.

42 ENGINEERING↗
NASA NTRS1978

Thermal energy storage for industrial waste heat recovery

Thermal energy storage systems designed for energy conservation through the recovery, storage, and reuse of industrial process waste heat are reviewed. Consideration is given to systems developed for primary aluminum, cement, the food processing industry, paper and pulp, and primary iron and steel. Projected waste-heat recovery and energy savings are listed for each category.

Hoffman, H. W.↗
DOE OSTI2019

An additively manufactured novel polymer composite heat exchanger for dry cooling applications

Here, the work presented in this paper focuses on the design and thermal characterization of a novel polymer composite heat exchanger (HX) produced by an innovative additive manufacturing process. The heat exchanger represents a gas to liquid configuration in which the gas side removes heat from the liquid side in a cross-flow arrangement. The novel HX utilizes a cross media approach in which, unlike the conventional HXs, the hot and cold sides are directly connected to each other through high conductivity metal fiber fins on the gas side protruding through the walls of the liquid side, thus eliminating the wall resistance separating the hot and cold sides. The HX demonstrates superior thermal performance at reduced pressure drops while also benefiting from the lighter weight and the lower cost that the polymer structure introduces. A 350-W water-to-air heat exchanger was fabricated using a fused filament fabrication (FFF) technique with a novel/patent pending printer head which was developed to produce the metal fiber composite structure of the heat exchanger. The results of the heat exchanger characterization tests show that it yields up to 220% and 125% improvement in heat flow rate over mass ($Q/m$) and heat flow rate over volume ($Q/V$), respectively, when compared to comparable state-of-the-art plate fins HX configurations. This study in particular demonstrates the impact of additive manufacturing in realizing potentially transformative heat exchanger technologies that may otherwise be very difficult to achieve with conventional fabrication methods.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Evaluation of pressure reconstruction techniques for Model Order Reduction in incompressible convective heat transfer

This paper compares pressure reconstruction strategies in Model Order Reduction for incompressible flows with convective heat transfer. The Navier-Stokes equation are reduced along with the passive scalar transport equation for the temperature using the POD-Galerkin technique. Six different pressure reconstruction methods are evaluated, two of which are novel to the best of the authors’ knowledge. Accurate pressure reconstruction is key to avoid error buildup in when solving for the conservation of linear momentum at the reduced level. The six approaches are compared using Direct Numerical Simulations of convective heat exchange processes in a 3D Backward Facing Step with a heated cylinder. Additionally, when comparing time-averaged metrics, we observe that the reconstruction methods that approximate the reduced pressure field using techniques borrowed from full order models (mechanical analogy, pressure Poisson, and velocity supremizers) yield higher errors than the methods that seek to stabilize the reduced systems (reduced residual stabilization, artificial divergence, and Uzawa operator).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2011

Experimental Study of RF Pulsed Heating

Cyclic thermal stresses produced by rf pulsed heating can be the limiting factor on the attainable reliable gradients for room temperature linear accelerators. This is especially true for structures that have complicated features for wakefield damping. These limits could be pushed higher by using special types of copper, copper alloys, or other conducting metals in constructing partial or complete accelerator structures. Here we present an experimental study aimed at determining the potential of these materials for tolerating cyclic thermal fatigue due to rf magnetic fields. A special cavity that has no electric field on the surface was employed in these studies. The cavity shape concentrates the magnetic field on one flat surface where the test material is placed. The materials tested in this study have included oxygen free electronic grade copper, copper zirconium, copper chromium, hot isostatically pressed copper, single crystal copper, electroplated copper, Glidcop(reg. sign), copper silver, and silver plated copper. The samples were exposed to different machining and heat treatment processes prior to rf processing. Each sample was tested to a peak pulsed heating temperature of approximately 110 C and remained at this temperature for approximately 10 x 10 6 rf pulses. In general, the results showed the possibility of pushing the gradient limits due to pulsed heating fatigue by the use of copper zirconium and copper chromium alloys.

36 MATERIALS SCIENCE↗
NASA NTRS1990

LOX vaporization in high-pressure, hydrogen-rich gas

LOX droplet vaporization in high-pressure hydrogen-rich gas is analyzed, with special attention to thermodynamic effects which compel the surface to heat to the critical state and to supercritical vaporization processes on heating to criticality. Subcritical vaporization is modeled using a quasi-steady diffusion-controlled gas-phase transport formulation coupled to an effective-conductivity internal-energy-transport model accounting for circulation effects. It is demonstrated how the droplet surface might heat to the critical state, for ambient pressures slightly greater than the critical pressure of oxygen, such that the bulk of propellant within the droplet remains substantially below the critical mixing temperature.

Litchford, Ron J.↗
NASA NTRS1999

Environmental Forcing of Super Typhoon Paka's (1997) Latent Heat Structure

The distribution and intensity of total (i.e., combined stratified and convective processes) rainrate/latent heat release (LHR) were derived for tropical cyclone Paka during the period 9-21 December, 1997 from the F-10, F-11, F-13, and F-14 Defense Meteorological Satellite Special Sensor Microwave/Imager and the Tropical Rain Measurement Mission Microwave Imager observations. These observations were frequent enough to capture three episodes of inner core convective bursts that preceded periods of rapid intensification and a convective rainband (CRB) cycle. During these periods of convective bursts, satellite sensors revealed that the rainrates/LHR: 1) increased within the inner eye wall region; 2) were mainly convectively generated (nearly a 65% contribution), 3) propagated inwards; 4) extended upwards within the middle and upper-troposphere, and 5) became electrically charged. These factors may have caused the eye wall region to become more buoyant within the middle and upper-troposphere, creating greater cyclonic angular momentum, and, thereby, warming the center and intensifying the system. Radiosonde measurements from Kwajalein Atoll and Guam, sea surface temperature observations, and the European Center for Medium Range Forecast analyses were used to examine the necessary and sufficient condition for initiating and maintaining these inner core convective bursts. For example, the necessary conditions such as the atmospheric thermodynamics (i.e., cold tropopause temperatures, moist troposphere, and warm SSTs [greater than 26 deg]) suggested that the atmosphere was ideal for Paka's maximum potential intensity (MPI) to approach super-typhoon strength. Further, Paka encountered weak vertical wind shear (less than 15 m/s ) before interacting with the westerlies on 21 December. The sufficient conditions, on the other hand, appeared to have some influence on Paka's convective burst, but the horizontal moisture flux convergence values in the outer core were weaker than some of the previously examined tropical cyclones. Also, the upper tropospheric outflow generation of eddy relative angular momentum flux convergence was 4D much less than that found during moderate tropical cyclone/trough interaction. These results indicated how important the external necessary condition and the internal forcing (i.e., CRB cycle) were in generating Paka's convective bursts as compared to the external sufficient forcing mechanisms found in higher latitude tropical cyclones. Later, as Paka began to interact with the westerlies, both the necessary (i.e., strong vertical shear and colder SSTs) and sufficient (i.e., dry air intrusion) external forcing mechanisms helped to decrease Paka's rainrate.

Rodgers, Edward B.↗
DOE OSTI2022

Parametric Study of Panel PCM–Air Heat Exchanger Designs

Heat exchangers, devices for the transfer of heat between two or more working fluids, are extensively used in cooling applications and heating applications. Heat exchangers in buildings are typically components of space-conditioning systems, as well as of water-heating applications. Heat exchangers are also sometimes used in applications that require storage and release of energy at specific times. Phase change materials (PCMs) enhance these heat-exchange processes, given their ability to melt and solidify at a fixed range of temperatures, absorbing or releasing significant amounts of latent heat. Five different configurations of PCM–air heat exchangers for thermal control in buildings are analyzed in this work. The heat exchangers were fitted with PCM encapsulated in plastic and composite pouches of various shapes, and packaged in stackable panel layers. Three-dimensional computational fluid dynamics (CFD) modeling of coupled incompressible fluid and conjugate heat transfer were performed on the designs. The phase change process was numerically modelled using the apparent heat capacity method. Steady-state CFD simulations provided quantification of pressure drop as a function of air flow velocity. Transient simulation results describe the thermal evolution of PCM in the pouches, helping to determine the best performing configuration with respect to total thermal charging time.

10 SYNTHETIC FUELS↗
DOE OSTI2018

Friction Hydro-Pillar Processing of a High Carbon Steel: Joint Structure and Properties

A coupled experimental and theoretical study is reported here on friction hydro-pillar processing of AISI 4140 steel, which is a novel solid-state joining technique to repair and fill crack holes in thick-walled components by an external stud. The stud is rotated and forced to fill a crack hole by plastic flow. During the process, frictional heating occurs along the interface of the stud and the wall of crack hole leading to thermal softening of the stud that eases its plastic deformation. The effect of the stud force, its rotational speed and the total processing time on the rate of heat generation and resulting transient temperature field is therefore examined to correlate the processing variables with the joint structure and properties in a systematic and quantitative manner, which is currently scarce in the published literature. The results show that a gentler stud force rate and greater processing time can promote proper filling of the crack hole and facilitate a defect-free joint between the stud and original component.

36 MATERIALS SCIENCE↗
NASA NTRS1989

Interaction of surface radiation with convection in crystal growth by physical vapor transport

Growth of single crystals from vapor in closed ampoules is governed by an intricate interplay between mass, momentum and heat transfer processes. The objective of this study is to examine and isolate the effects of surface radiation heat transfer on the vapor transport process using a mathematical model. The model consists of a set of coupled nonlinear partial differential equations for conservation of mass, momentum, energy and species, and the integrodifferential equations which represent radiative exchange. It depends on five important physical parameters. These are Grashof number, Prandtl number, Schmidt number, aspect ratio and the radiation-conduction number. The effects of these dimensionless groupings are systematically investigated. From the cases examined, it is concluded that surface radiation can change the flow structure appreciably. This is especially true in microgravity environment where radiation competes primarily with conduction in modifying the thermal profiles. The numerical results also show that in the presence of radiation, the top heating configuration (source on top) is no longer stable and that near the growing crystal, radiation-induced vortices can introduce significant nonuniformities in the growth flux.

Kassemi, Mohammad↗
DOE OSTI2017

Modeling of Radiative Heat Transfer in an Electric Arc Furnace

Radiation is an important means of heat transfer inside an electric arc furnace (EAF). To gain insight into the complex processes of heat transfer inside the EAF vessel, not only radiation from the surfaces but also emission and absorption of the gas phase and the dust cloud need to be considered. Furthermore, the radiative heat exchange depends on the geometrical configuration which is continuously changing throughout the process. The present paper introduces a system model of the EAF which takes into account the radiative heat transfer between the surfaces and the participating medium. This is attained by the development of a simplified geometrical model, the use of a weighted-sum-of-gray-gases model, and a simplified consideration of dust radiation. The simulation results were compared with the data of real EAF plants available in literature.

42 ENGINEERING↗
DOE OSTI2014

Mathematical model of testing of pipeline integrity by thermal fields

Thermal fields testing at the ground surface above a pipeline are considered. One method to obtain and investigate an ideal thermal field in different environments is a direct numerical simulation of heat transfer processes taking into account the most important physical factors. In the paper a mathematical model of heat propagation from an underground source is described with accounting of physical factors such as filtration of water in soil and solar radiation. Thermal processes are considered in 3D origin where the heat source is a pipeline with constant temperature and non-uniform isolated shell (with 'damages'). This problem leads to solution of heat diffusivity equation with nonlinear boundary conditions. Approaches to analysis of thermal fields are considered to detect damages.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2023

Elements of H-mode pedestal structure

Abstract This paper reviews current understanding of key physics elements that control the H-mode pedestal structure, which exists at the boundary of magnetically confined plasmas. The structure of interest is the width, height and gradient of temperature, density and pressure profiles in the pedestal. Emphasis is placed on understanding obtained from combined experimental, theoretical and simulation work and on results observed on multiple machines. Pedestal profiles are determined by the self-consistent interaction of sources, transport and magnetohydrodynamic limits. The heat source is primarily from heat deposited in the core and flowing to the pedestal. This source is computed from modeling of experimental data and is generally well understood. Neutrals at the periphery of the plasma provide the dominant particle source in current machines. This source has a complex spatial structure, is very difficult to measure and is poorly understood. For typical H-mode operation, the achievable pedestal pressure is limited by repetitive, transient magnetohydrodynamic instabilities. First principles models of peeling–ballooning modes are generally able to explain the observed limits. In some regimes, instability occurs below the predicted limits and these remain unexplained. Several mechanisms have been identified as plausible sources of heat transport. These include neoclassical processes for ion heat transport and several turbulent processes, driven by the steep pedestal gradients, as sources of electron and ion heat transport. Reduced models have successfully predicted the pedestal or density at the pedestal top. Firming up understanding of heat and particle transport remains a primary challenge for developing more complete predictive pedestal models.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2021

A review of microwave-assisted process intensified multiphase reactors

Microwaves provide alternative heating and allow process intensification due to their rapid, volumetric, and selective nature. Recognizing the central role of multiphase reactors in chemical industry, a recent surge in employing microwaves is observed. We review the recent experimental and modeling investigations of microwave heating of multiphase reactors with emphasis on chemical engineering applications. Here we demonstrate that there is accumulated evidence for improved performance via microwave heating and a clear opportunity for further process intensification. In most of the cases, this improved performance stems from a temperature gradient between two phases. We discuss the ongoing debate on the mechanism by which microwaves affect chemical processes exacerbated by the inability of measuring the temperature distribution in a microwave cavity. We outline recent progress in this direction in monolith reactors and needs for future work. We underscore the lack of detailed modeling and simulation tools even for single-phase systems and emphasize the imperative for multiscale predictive modeling to bridge the experimental-modeling gap. Promising results are shown by a few recently published modeling studies that can predict the experimental measurements in complex multiphase reactors. A combination of experimental and modeling tools can provide a comprehensive picture of the microwave multiphase reactors as well as a means toward scale-up and optimization.

42 ENGINEERING↗