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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

Monocrystalline CdSeTe/MgCdTe Double‐Heterostructure Solar Cells

This article reports monocrystalline CdSeTe/MgCdTe double‐heterostructure (DH) solar cells with varying Se compositions in the absorber layers that are grown on InSb substrates by using molecular beam epitaxy. The Se composition in the samples studied is determined to be 4%–11% through high‐resolution X‐ray diffraction (XRD) and photoluminescence measurements. Increased Se incorporation induces higher defect density attributed to increased lattice mismatch, and mixed‐phase formation due to the small difference in formation energies between the wurtzite and zinc blende phases of CdSe, which causes stacking faults and grain boundaries. Devices are fabricated by directly depositing an n‐type indium tin oxide (ITO) layer on the CdSeTe/MgCdTe DHs followed by Ag metal contacts. Reduced bandgap is observed in solar cells with increased Se composition. The devices with an absorber containing 4% Se exhibit an average open‐circuit voltage ( V OC ) of 0.925 V, a short‐circuit current density ( J SC ) of 23.4 mA/cm 2 , a fill factor ( FF ) of 0.650 and an efficiency of 14.1% without anti‐reflection coating. Absorbers with higher Se compositions result in poor device performance, mainly attributed to high defect density in the materials.

Ju, Zheng [Center for Photonics Innovation Arizona↗
DOE OSTI2025

Elucidating Pore Network Evolution in Laboratory‐ and Shaft‐Furnace Hydrogen‐Reduced Iron Pellets Using Nanotomographic Characterization

Direct reduced iron (DRI) is an increasingly important feedstock for modern steelmaking. Fundamental research into DRI properties is limited by the discrepancy between the behavior of industrially produced pellets and laboratory‐produced pellets, leading to nongeneralizable conclusions from laboratory work. Here, in this study, a detailed nano‐computed tomographic characterization of ore pellets, hydrogen DRI reduced in a pilot‐scale shaft furnace, and laboratory‐reduced DRI is presented to better understand the microstructurally influenced property differences between the two. The shaft‐furnace‐reduced pellets show lower overall porosity but larger average pore volume thickness and solid volume thickness than the laboratory‐reduced pellets. This effect is attributed to increased sintering behavior in the shaft furnace case. All pellet types show almost entirely connected pore volumes. The tortuosity of the pores is shown to increase with a degree of reduction, though the shaft furnace pellets show lower tortuosity than the laboratory‐reduced pellets. Again, this difference is attributed to the larger pore volume thickness for shaft‐furnace‐reduced pellets.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Characterization of demand response in the commercial, industrial, and residential sectors in the United States

The goal of our study is to provide an overview of demand response (DR) technologies, including standards and end uses, in the United States and describe resource characteristics and the attributes of 14 specific DR resources in the U.S. commercial, residential, and industrial sectors. The attributes reviewed for the end uses being considered are response frequency, response time, the need for and impacts of energy pre- or recharge, the cost of enabling a resource to respond to a load-curtailment signal, and the magnitude of load curtailment in a given resource. We also describe controls and communications technologies that can enable end uses to participate in DR programs. The characterization was initially developed as a foundational work to quantify hourly availability of DR resources from the selected end uses followed by a multi-laboratory effort that quantified DR's value within the Western Interconnection.

24 POWER TRANSMISSION AND DISTRIBUTION↗
DOE OSTI2024

Effects of process intensification on homogeneity of an IgG1:κ monoclonal antibody during perfusion culture

The pharmaceutical industry employs various strategies to improve cell productivity. These strategies include process intensification, culture media improvement, clonal selection, media supplementation and genetic engineering of cells. However, improved cell productivity has inherent risk of impacting product quality attributes (PQA). PQAs may affect the products’ efficacy via stability, bioavailability, or in vivo bioactivity. Variations in manufacturing process may introduce heterogeneity in the products by altering the type and extent of N-glycosylation, which is a PQA of therapeutic proteins. We investigated the effect of different cell densities representing increasing process intensification in a perfusion cell culture on the production of an IgG1-κ monoclonal antibody from a CHO-K1 cell line. This antibody is glycosylated both on light chain and heavy chain. Our results showed that the contents of glycosylation of IgG1-κ mAb increased in G0F and fucosylated type glycans as a group, whereas sialylated type glycans decreased, for the mAb whole protein. Overall, significant differences were observed in amounts of G0F, G1F, G0, G2FS1, and G2FS2 type glycans across all process intensification levels. G2FS2 and G2 type N-glycans were predominantly quantifiable from light chain rather than heavy chain. It may be concluded that there is a potential impact to product quality attributes of therapeutic proteins during process intensification via perfusion cell culture that needs to be assessed. Since during perfusion cell culture the product is collected throughout the duration of the process, lot allocation needs careful attention to process parameters, as PQAs are affected by the critical process parameters (CPPs).

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2023

Microseismic Monitoring of Laboratory Hydraulic Fracturing Experiments in Granitic Rocks for Different Fracture Propagation Regimes

While hydraulic fracturing (HF) is a widely employed process, the underlying fracturing processes are still heavily contested. The attributes of the HF generated fracture network can exhibit substantial variation when dealing with specific HF propagation regimes encountered in the field. In this study, HF experiments were performed on true-triaxially loaded Barre granite cubes, with microseismic monitoring, to identify and characterize the fracturing mechanisms associated with different viscosity injection fluids. Utilizing fluids with high (oil/1450 cP) and low (water/1 cP) viscosity represented two key HF propagation regimes: viscosity- and toughness-dominated. The experiments conducted with oil involved higher breakdown pressures, larger fluid volumes, and slower fracture propagation speeds. Furthermore, the frequency–magnitude distribution (b value) for all experiments (1.9–2.3) was similar to those encountered for large-scale operations. Slightly larger b values were encountered during the initiation phase (2.4–2.7) relative to the fracture propagation and post-fracturing phases (1.9–2.2). Techniques such as polarity and moment-tensor inversion were utilized to characterize the source mechanisms. For the HF experiments with oil, tensile fractures were most dominant (92%) in the initiation phase compared to fracture propagation and post-fracturing phases (70–75%). Similar tensile fracturing dominancy was not observed with water, attributable to fluid permeation and leak-off. Regardless of the injection fluid or classification criteria employed, tensile fractures were the dominant type consistently, with fewer occurring in water experiments but the specific ratio of crack types varied with different source mechanism criteria employed.

58 GEOSCIENCES↗
DOE OSTI2017

Elements of complexity in subsurface modeling, exemplified with three case studies

There are complexity elements to consider when applying subsurface flow and transport models to support environmental analyses. Modelers balance the benefits and costs of modeling along the spectrum of complexity, taking into account the attributes of more simple models (e.g., lower cost, faster execution, easier to explain, less mechanistic) and the attributes of more complex models (higher cost, slower execution, harder to explain, more mechanistic and technically defensible). In this paper, modeling complexity is examined with respect to considering this balance. The discussion of modeling complexity is organized into three primary elements: 1) modeling approach, 2) description of process, and 3) description of heterogeneity. Three examples are used to examine these complexity elements. Two of the examples use simulations generated from a complex model to develop simpler models for efficient use in model applications. The first example is designed to support performance evaluation of soil vapor extraction remediation in terms of groundwater protection. The second example investigates the importance of simulating different categories of geochemical reactions for carbon sequestration and selecting appropriate simplifications for use in evaluating sequestration scenarios. In the third example, the modeling history for a uranium-contaminated site demonstrates that conservative parameter estimates were inadequate surrogates for complex, critical processes and there is discussion on the selection of more appropriate model complexity for this application. All three examples highlight how complexity considerations are essential to create scientifically defensible models that achieve a balance between model simplification and complexity.

conceptual models↗
DOE OSTI2018

Characterization of Pulmonary Nodules Based on Features of Margin Sharpness and Texture

Lung cancer is the leading cause of cancer-related deaths in the world, and one of its manifestations occurs with the appearance of pulmonary nodules. The classification of pulmonary nodules may be a complex task to specialists due to temporal, subjective, and qualitative aspects. Therefore, it is important to integrate computational tools to the early pulmonary nodule classification process, since they have the potential to characterize objectively and quantitatively the lesions. In this context, the goal of this work is to perform the classification of pulmonary nodules based on image features of texture and margin sharpness. Computed tomography scans were obtained from a publicly available image database. Texture attributes were extracted from a co-occurrence matrix obtained from the nodule volume. Margin sharpness attributes were extracted from perpendicular lines drawn over the borders on all nodule slices. Feature selection was performed by different algorithms. Classification was performed by several machine learning classifiers and assessed by the area under the receiver operating characteristic curve, sensitivity, specificity, and accuracy. Highest classification performance was obtained by a random forest algorithm with all 48 extracted features. However, a decision tree using only two selected features obtained statistically equivalent performance on sensitivity and specificity.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2019

Evolution of damage and failure in an additively manufactured 316L SS structure: experimental reinvestigation of the third Sandia fracture challenge

The third Sandia Fracture Challenge (SFC3) was a benchmark problem for comparing experimental and simulated ductile deformation and failure in an additively manufactured (AM) 316L stainless steel structure. One surprising observation from the SFC3 was the Challenge-geometry specimens had low variability in global load versus displacement behavior, attributed to the large stress-concentrating geometric features dominating the global behavior, rather than the AM voids that tend to significantly influence geometries with uniform cross-sections. This current study reinvestigates the damage and failure evolution of the Challenge-geometry specimens, utilizing interrupted tensile testing with micro-computed tomography (micro-CT) scans to monitor AM void and crack growth from a virgin state through complete failure. This study did not find a correlation between global load versus displacement behavior and AM void attributes, such as void volume, location, quantity, and relative size, which incidentally corroborates the observation from the SFC3. However, this study does show that the voids affect the local behavior of damage and failure. Surface defects (i.e. large voids located on the surface, far exceeding the nominal surface roughness) that were near the primary stress concentration affected the location of crack initiation in some cases, but they did not noticeably affect the global response. The fracture surfaces were a combination of classic ductile dimples and crack deviation from a more direct path favoring intersection with AM voids. Even though the AM voids promoted crack deviation, pre-test micro-CT scan statistics of the voids did not allow for conclusive predictions of preferred crack paths. This study is a first step towards investigating the importance of voids on the ductile failure of AM structures with stress concentrations.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Sol–gel Synthesis and Upconversion Luminescent Properties of Yb{sup 3+},Er{sup 3+},Eu{sup 3+} Triply-Doped in YVO{sub 4} Phosphors

Yb{sup 3+},Er{sup 3+},Eu{sup 3+} triply-doped in YVO{sub 4} with varying molar ratio of Er/Eu were synthesized in a sol–gel method with a subsequent heat treatment for the first time. The optimal molar ratio of Er/Eu for the maximum energy transfer efficiency was 1/39. After molar ratio, the influences of different heat treatment temperatures were also researched and the maximal heat temperature was 1300 °C. Besides, the properties of YVO{sub 4}:Yb{sup 3+},Er{sup 3+},Eu{sup 3+} upconversion phosphors were investigated by X-ray diffraction, scanning electron microscopy and photo luminescent spectra, respectively. In sum, XRD results indicate the crystal structure of as-prepared samples, which is the tetragonal phase of YVO{sub 4} with no other diffraction peaks. SEM images show the morphology of as-prepared samples, which are granular-like nanoparticles. PL spectra demonstrate the upconversion luminescence of as-prepared samples, which emit strong green lights (at 525 nm, 550 nm) and slight red lights (at 590 nm, 615 nm, 695 nm) under the NIR irradiation at 980 nm. Two strong green emissions are attributed to the {sup 2}H{sub 11/2}→{sup 4}I{sub 15/2} and {sup 4}S{sub 3/2}→{sup 4}I{sub 15/2} transitions of Er{sup 3+} ions. Meanwhile, three slight red emissions are attributed to the {sup 5}D{sub 0}→{sup 7}F{sub 1}, {sup 5}D{sub 0}→{sup 7}F{sub 2} and {sup 5}D{sub 0}→{sup 7}F{sub 4} transitions of Eu{sup 3+} ions. All in all, the colorful emissions endow YVO{sub 4}:Yb{sup 3+},Er{sup 3+},Eu{sup 3+} phosphors great potential for some applications, such as display devices, bio-labeling and infrared detection.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Structural and Magnetic Properties of La{sub 1−x}(Ca,Sr){sub x}MnO{sub 3} Powders Produced by the Hydrothermal Method

La{sub 1−x}(Ca,Sr){sub x}MnO{sub 3} manganites have been produced using the hydrothermal method. The influence of the concentration of La, Ca, and Sr on the structural, morphological, and magnetic properties was studied and analyzed. The X-ray diffraction analysis showed that samples crystallized in rhombohedral or trigonal symmetries depending on the stoichiometry. The morphological analyses obtained by using scanning electron microscopy showed cauliflower-type microstructures in all samples. Energy-dispersive spectroscopy studies were also performed, evidencing not only the presence of the constituent elements but an oxygen deficiency and manganese-relative excess in all the samples. This fact is suggested as the cause of the unusual magnetic behavior where a low-temperature re-entrant phase was observed within the ferromagnetic matrix in some of the samples attributed to spin frustration. Furthermore, for some samples, a critical Curie temperature higher than the reported values is attributed to the relative excess of manganese ions, which can occupy other sites in the lattices as interstices or La, Ca, and Sr sites.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Effects of Deposition Temperature on the Structural and Physical Properties of Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} Thin Film

Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} thin films have been grown directly on (001) SrTiO{sub 3} (STO) substrates by pulsed laser deposition at the temperatures from 640 to 700 {sup ∘}C. Effects of deposition temperature (T{sub s}) on the structure, magnetic, and superconducting properties of the films are investigated systematically. It is found that Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film grown at lower deposition temperature is polycrystalline, and the optimized temperature of 685 {sup ∘}C can yield high-quality epitaxial Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film. The (002) diffraction peak of Fe metal at 2𝜃 =∼ 65{sup ∘} is observed along with the (00l) diffraction peaks of Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} films deposited at all temperatures, which is attributed to the decomposition of BaFe{sub 1.8}Co{sub 0.2}As{sub 2} target when a high-energy pulsed laser hit on the target in a high vacuum. X-ray photoelectron spectra of Fe 2p show that the relative percentage of zerovalent ion (Fe{sup 0}) is almost equal to that of divalent ion (Fe{sup 2+}) for the film deposited at 670 {sup ∘}C, which is different from that most Fe{sup 2+} ions exist in the BaFe{sub 1.8}Co{sub 0.2}As{sub 2} target. The saturation magnetization (M{sub s}) increases from 7.88 to 240.5 emu/cm{sup 3} monotonously with the increase of Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film deposition temperature. The maximum zero-resistance temperature (T{sub c}{sup 0}) of ∼16 K was obtained, which can be attributed to the high quality of the Ba(Fe{sub 1.8}Co{sub 0.2}){sub 2}As{sub 2} film. The coexistence of superconductivity (SC) and ferromagnetism (FM) in the BaFe{sub 1.8}Co{sub 0.2}As{sub 2} films was discussed.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Influence of Packing Atmosphere on the Microstructures and Transport Properties of Bi-2223/AgAu Tapes

Oxygen partial pressure was the key factor to tune the phase evolution mechanism of Bi-2223 system. In order to investigate the influence of packing atmosphere on the phase formation rate of Bi-2223, microstructures‚ and the current capacity of final tapes‚ 37-filamentary Bi-2223/AgAu tapes were fabricated by powder-in-tube (PIT) process, and the powder packing process operated in the glove box under different atmosphere of pure O{sub 2}‚ air, and N{sub 2}–7.5%O{sub 2}, with the oxygen partial pressure of 100%‚ 25%, and 7.5%, respectively. With different packing atmosphere, the phase formation rate of Bi-2223 increased obviously during the first heat treatment process (HT1). While, based on the same HT1 process, the maximum Bi-2223 phase content was obtained in the tapes with packing atmosphere of N{sub 2}–7.5%O{sub 2}‚ which should be attributed to the suitable Bi-2223 content and distribution. Due to the improvement of superconducting phase content and better texture structure, the critical current density increased with decreasing oxygen partial pressure of packing atmosphere and the maximum value of 19.9 kA/cm{sup 2} was reached. Moreover‚ the in-field current capacities of these Bi-2223/AgAu tapes have also been enhanced with low oxygen partial pressure in packing atmosphere, attributed to the improvements of intergrain connectivity.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

AC Magnetic Susceptibility of Y{sub 3}Ba{sub 5}Cu{sub 8}O{sub 18} Substituted by Nd{sup 3+} and Ca{sup 2+} Ions

Effect of Nd{sup 3+} and Ca{sup 2+} ion substitutions in Y{sub 3}Ba{sub 5}Cu{sub 8}O{sub 18} (Y-358) was studied using X-ray diffraction (XRD), scanning electron microscopy (SEM), electrical resistivity, and ac magnetic susceptibility measurements. Superconducting samples of type Y{sub 3 − x}Nd{sub x}Ba{sub 5 − y}Ca{sub y}Cu{sub 8}O{sub 18} (with 0 ≤ x, y ≤ 0.4) were synthesized by the standard solid-state reaction technique. XRD patterns revealed that all the samples were mainly composed of Y-358 phase with orthorhombic structure. SEM micrographs showed that Nd{sup 3+} and Ca{sup 2+} ion substitutions had the ability to alter the grain morphology of Y-358 to irregular randomly oriented grains with smaller average grain sizes. The temperature-dependent electrical resistivity curves indicated that the superconducting transition temperature T{sub c} was decreased from 96.51 to 87.41 K as the substitution contents were increased from 0 to 0.4. Detailed AC magnetic susceptibility measurements were done using a quantum design physical property measurement system (PPMS) at different dc fields (B = 0.5–20 kG) and frequency of 1 kHz. A comparison between electrical resistivity and AC magnetic susceptibility data was performed. It was found that T{sub cs} obtained from AC magnetic susceptibility were much lower than those obtained from the resistivity measurements, for all studied samples. This was discussed in terms of filamentary paths that could produce sharp pronounced drops in diamagnetism. Generally, the depression in T{sub c} was attributed to the decrease in relative volume fraction of Y-358 or due to trapping of mobile holes or other mechanism connected with oxygen vacancy disorder. Werthamer–Helfand–Hohenberg (WHH) theory was employed to study the temperature dependence of the upper critical magnetic field B{sub c2}(T) for the samples. The relative importance of both orbital and paramagnetic effects in the suppression of superconductivity was described with the aid of Maki parameter (κ{sub M}). The estimated values of the upper critical magnetic field at 0 K, B{sub c2}(0), were found to decrease from 37.3 to 13.5 T as Nd{sup 3+} and Ca{sup 2+} contents were increased from 0 to 0.4. This decrement was attributed to the weak electron–phonon coupling and to the orbital as well as spin pair breaking mechanisms. Furthermore, Ginzburg–Landau coherence length ξ{sub GL} of Y{sub 3 − x}Nd{sub x}Ba{sub 5 − y}Ca{sub y}Cu{sub 8}O{sub 18} was found to increase with the increase of the Nd{sup 3+} and Ca{sup 2+} contents. Therefore, Nd{sup 3+} and Ca{sup 2+} ions play an important role in the pair-breaking mechanism and in suppressing superconductivity of the Y-358 phase.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2021

Grass(stage)root movement to ensure future resilience of longleaf pine ecosystems

Recent interest in restoring longleaf pine ecosystems highlights the need for an improved understanding, appreciation, and consideration of longleaf pine’s unique life history compared to other southern pines. Longleaf pine ecosystems are considered more resilient than other southern pine ecosystems and the attributes that confer this resilience may be related to belowground carbon allocation patterns that occur during the seedling stage of its life history where it exists for years in a grass stage. The long residence time spent in the grass stage has impeded adoption of longleaf pine by landowners for decades, which has resulted in efforts to expedite emergence from the grass stage through silviculture, nursery production, and selection breeding techniques; however, expedited emergence may come at the expense of root and belowground carbohydrate storage reserve development —traits that purportedly enhance longleaf pine tree and ecosystem resilience relative to other southern pine species. Furthermore, I caution that efforts to expedite longleaf pine emergence from the grass stage also consider the potential implications on belowground carbon allocation and identify research priorities to help facilitate the improvement of longleaf pine seedling silviculture, nursery production, and breeding in a way that ensures the maintenance of attributes linked to resilience.

54 ENVIRONMENTAL SCIENCES↗
DOE OSTI2026

Analyzing users’ preferences between personal and pooled rideshare services using a mixed logit modeling approach

Ridesharing has become an increasingly popular transportation method over the past decade. Transportation network companies such as Uber and Lyft generally provide two types of rideshare services: personal rideshare, in which users ride alone or with individuals they know, and pooled rideshare, in which users ride with passengers they do not know but share similar routes. Pooled rideshare is capable of reducing energy consumption and traffic in the transportation system in comparison to personal rideshare. Despite the growth in trip volume, ridesharing usage is still low compared to other popular transportation methods in the U.S., particularly traveling in one’s own personal vehicle. Furthermore, pooled rideshare usage is lower than personal rideshare. To understand riders’ preferences, a national survey (N = 2884) was conducted in the U.S. to investigate users’ choice behaviors in rideshare services examining personal versus pooled rideshare. Each survey respondent completed 20 stated-preference scenarios where participants choose between a personal or pooled rideshare option. Based on the responses, a mixed logit model was developed to capture the choice behavior preferences of the participants. The model unveiled the impact of demographic and trip attribute variables on users’ rideshare preferences. The discussion encompassed insights into demographic backgrounds and trip attributes, accompanied by a set of policy recommendations aimed at enhancing future pooled rideshare utilization.

Choice model↗
DOE OSTI2023

Structural comparison of allophycocyanin variants reveals the molecular basis for their spectral differences

Abstract Allophycocyanins are phycobiliproteins that absorb red light and transfer the energy to the reaction centers of oxygenic photosynthesis in cyanobacteria and red algae. Recently, it was shown that some allophycocyanins absorb far-red light and that one subset of these allophycocyanins, comprising subunits from the ApcD4 and ApcB3 subfamilies (FRL-AP), form helical nanotubes. The lowest energy absorbance maximum of the oligomeric ApcD4-ApcB3 complexes occurs at 709 nm, which is unlike allophycocyanin (AP; ApcA-ApcB) and allophycocyanin B (AP-B; ApcD-ApcB) trimers that absorb maximally at ~ 650 nm and ~ 670 nm, respectively. The molecular bases of the different spectra of AP variants are presently unclear. To address this, we structurally compared FRL-AP with AP and AP-B, performed spectroscopic analyses on FRL-AP, and leveraged computational approaches. We show that among AP variants, the α-subunit constrains pyrrole ring A of its phycocyanobilin chromophore to different extents, and the coplanarity of ring A with rings B and C sets a baseline for the absorbance maximum of the chromophore. Upon oligomerization, the α-chromophores of all AP variants exhibit a red shift of the absorbance maximum of ~ 25 to 30 nm and band narrowing. We exclude excitonic coupling in FRL-AP as the basis for this red shift and extend the results to discuss AP and AP-B. Instead, we attribute these spectral changes to a conformational alteration of pyrrole ring D, which becomes more coplanar with rings B and C upon oligomerization. This study expands the molecular understanding of light-harvesting attributes of phycobiliproteins and will aid in designing phycobiliproteins for biotechnological applications.

Gisriel, Christopher J.↗
DOE OSTI2017

Grain Growth in Nanocrystalline Mg-Al Thin Films

An improved understanding of grain growth kinetics in nanocrystalline materials, and in metals and alloys in general, is of continuing interest to the scientific community. In this study, Mg - Al thin films containing ~10 wt.% Al and with 14.5 nm average grain size were produced by magnetron-sputtering and subjected to heat-treatments. The grain growth evolution in the early stages of heat treatment at 423 K (150 °C), 473 K (200 °C) and 573K (300 °C) was observed with transmission electron microscopy and analyzed based upon the classical equation developed by Burke and Turnbull. The grain growth exponent was found to be 7±2 and the activation energy for grain growth was 31.1±13.4 kJ/mol, the latter being significantly lower than in bulk Mg-Al alloys. The observed grain growth kinetics are explained by the Al supersaturation in the matrix and the pinning effects of the rapidly forming beta precipitates and possibly shallow grain boundary grooves. The low activation energy is attributed to the rapid surface diffusion which is dominant in thin film systems.

activation energy↗
DOE OSTI2021

Microstructure, Hardness, and Residual Stress of the Dissimilar Metal Weldments of SA508-309L/308L-304L

A dissimilar metal weldment consisting of SA508-309L-308L-304L is widely used in light-water nuclear reactors. These weldments demonstrate dissimilar susceptibility to stress corrosion cracking that are related to the microstructure, properties, and residual stress. In this work, microstructures, hardness, and the residual stress distribution of the dissimilar metal weldments were investigated, with the correlation of increased hardness in the heat-affected zone (HAZ) to the microstructure. 304L HAZ demonstrated similar grain morphology as the base material, and the increase in hardness was primarily attributed to the increased dislocation density. SA508 HAZ demonstrated a change of grain morphology resulting from the different peak temperatures and cooling rates. The increased hardness in the SA508 HAZ was attributed to the refined grain morphology, higher dislocation density, and higher number density of precipitates. A ~ 20–30-μm-wide martensitic zone formed at the fusion boundary of SA508-309L, where Cr-rich carbide precipitates were observed, with the average size and the number density of 44.1 ± 16.9 nm and 1.5 × 10 21 m ₋3 , respectively. In conclusion, residual stress results demonstrated the largest tensile stress at 309L butter, indicating its high cracking susceptibility.

36 MATERIALS SCIENCE↗