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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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In this paper, the authors propose a new process for the development and operation of inmanned vehicles for the exploration of space. We call the vehicle Sciencecraft to distinguish it from the more traditional vehicle Spacecraft. A Sciencecraft is an integrated unit that combines science instruments, electronics, telecommunications, power, and propulsion elements into a single system.
This presentation reviews the status of the performance and reliability of bonded interfaces for high-temperature packaging.
An annual report of ARIES FY 2023 research impacts and capabilities, partner engagements, and messages from DOE steering committee and an External Advisory Board members.
Future spacecraft power systems must be capable of supplying power to various loads. This delivery of power may necessitate the use of high-voltage, high-power dc distribution systems to transmit power from the source to the loads. Using state-of-the-art power conditioning electronics such as dc-dc converters, complex series and parallel configurations may be required at the interface between the source and the distribution system and between the loads and the distribution system. This research will use state-variables to model and simulate a dc spacecraft power system. Each component of the dc power system will be treated as a multiport network, and a state model will be written with the port voltages as the inputs. The state model of a component will be solved independently from the other components using its state transition matrix. A state-space averaging method is developed first in general for any dc-dc switching converter, and then demonstrated in detail for the particular case of the boost power stage. General equations for both steady-state (dc) and dynamic effects (ac) are obtained, from which important transfer functions are derived and applied to a special case of the boost power stage.
Common failure locations (e.g., wire bonds, solder interface) and mechanisms within traditional automotive power electronics package designs and reliability concerns associated with packaging at higher temperatures and higher heat fluxes will be discussed. Examples of packaging solutions that increase mechanical reliability will be presented and state-of-health (SOH) estimation using offline and online (in situ) techniques will be described.
In this paper, extreme fast charging (XFC) technology is studied considering the charge rates of 300 kW for wireless power transfer (WPT) applications. Tradeoff analysis of series and parallel connection of three-phase WPT system are presented by comparisons of voltage and current stresses on power electronics active / passive components. In addition, star (Y) / delta (Δ) connection configurations for three-phase wireless power transfer coupling coils are analyzed with series and LCC resonant compensation circuits. The system series and parallel connection controllability is also reviewed considering voltage and current balance techniques with output control. In a conclusion of evaluation analysis, it is revealed that each component of 300 kW wireless charging network must be designed for high fast charging system and the overall system operation need to be strategically planned for high power charging and infrastructure deployment.
Many space missions proposed for the time period from 1985 to 2000 will require large spacecraft to support the onboard loads. In some cases, large electrical power systems will be needed to supply the electrical/electronic equipment loads. These electronic systems will be used for communications, radar, and experimental equipment for aid to earth's overcrowded communication systems, exploration of new energy resources, space exploration, and eventually to supplement terrestrial electric power utilities. For the near term (1985-1990), some of these systems have power levels to 50 kW. The long-term programs, 1990 to post-2000, could possibly have demands in the order of multimegawatts. The problems which have to be solved to construct the required high-voltage power supply systems are considered. Data and conceptual designs generated are found to indicate that grounding and bonding for high power systems can be accomplished in spacecraft by using either manual or automatic joining of the structural members.
The intent of this document is to support local authorities governing interconnection requirements in adopting the most current requirements for interconnecting distributed energy resources (DERs) to the electric distribution system, as specified in the Institute of Electrical and Electronics Engineers Standard for Interconnection and Interoperability of Distributed Energy Resources with Associated Electric Power Systems Interfaces (IEEE Std 1547-2018 ). To create interconnection rules that successfully address policy goals, market trends, and technical requirements, electric service regulators need to be well informed of DER integration considerations. Interconnection processes and technical issues often overlap; the two are not easily segregated, and they are often considered and evaluated concurrently within the context of interconnection rulemaking. Accordingly, this document addresses both the technical issues and related process considerations.
Jet impingement on plain and micro-finned enhanced surfaces was compared to a traditional channel flow configuration. The jets provide localized cooling to areas heated by the insulated-gate bipolar transistor and diode devices. Enhanced microfinned surfaces increase surface area and thermal performance. Using lighter materials and designing the fluid path to manage pressure losses increases overall performance while reducing weight, volume, and cost. Powering four diodes in the center power module of the inverter and computational fluid dynamics (CFD) modeling was used to characterize the baseline as well as jet-impingement-based heat exchangers. CFD modeling showed the thermal performance improvements should hold for a fully powered inverter. Increased thermal performance was observed for the jet-impingement configurations when tested at full inverter power (40 to 100 kW output power) on a dynamometer. The reliability of the jets and enhanced surfaces over time was also investigated. Experimentally, the junction-to- coolant thermal resistance was reduced by up to 12.5% for jet impingement on enhanced surfaces s compared to the baseline channel flow configuration. Base plate-to-coolant (convective) resistance was reduced by up to 37.0% for the jet-based configuration compared to the baseline, suggesting that while improvements to the cooling side reduce overall resistance, reducing the passive stack resistance may contribute to lowering overall junction-to-coolant resistance. Full inverter power testing showed reduced thermal resistance from the middle of the module baseplate to coolant of up to 16.5%. Between the improvement in thermal performance and pumping power, the coefficient of performance improved by up to 13% for the jet-based configuration.
Under a U.S. Department of Energy program for radioisotope power systems, Lockheed Martin is developing an Engineering Unit of the Advanced Stirling Radioisotope Generator (ASRG). This is an advanced version of the previously reported SRG110 generator. The ASRG uses Advanced Stirling Convertors (ASCs) developed by Sunpower Incorporated under a NASA Research Announcement contract. The ASRG makes use of a Stirling controller based on power electronics that eliminates the tuning capacitors. The power electronics controller synchronizes dual-opposed convertors and maintains a fixed frequency operating point. The controller is single-fault tolerant and uses high-frequency pulse width modulation to create the sinusoidal currents that are nearly in phase with the piston velocity, eliminating the need for large series tuning capacitors. Sunpower supports this effort through an extension of their controller development intended for other applications. Glenn Research Center (GRC) supports this effort through system dynamic modeling, analysis and test support. The ASRG design arrived at a new baseline based on a system-level trade study and extensive feedback from mission planners on the necessity of single-fault tolerance. This paper presents the baseline design with an emphasis on the power electronics controller detailed design concept that will meet space mission requirements including single fault tolerance.
Linear plasma devices, such as the Prototype Material Plasma Exposure eXperiment (Proto-MPEX), are an economic method to study plasma-material interactions under high heat and particle fluxes. The Proto-MPEX device at Oak Ridge National Laboratory is a high-density helicon plasma generator with additional resonant electron heating to study plasma-material interactions in ITER-like conditions. Here, we present modeling results of an electron Bernstein wave (EBW) heating scheme for this device using a microwave-based system. A 28 GHz injection system is available to provide power levels up to 100 kW injected into low electron temperature and high electron density plasmas. A modified version of the GENRAY ray-tracing code, GENRAY-C, has been used to determine the EBW and electron cyclotron heating wave accessibility for these overdense plasmas. Modeling has shown that greater than 80% of mode conversion from the ordinary mode to the EBW is possible for 28 GHz injection in Proto-MPEX. Calculations show that by utilizing the effects of Doppler-shifted resonance absorption, power deposition near the core is possible. Finally, significant collisional damping, leading to edge absorption, is expected to occur for neutral pressures >1.0 mTorr; however, experiments can be designed to minimize these effects.
The extreme surface conditions of Venus, including high temperature/pressure and reactive chemistry, have previously limited the lifetime of surface missions to ~2 hours. However, recent advances in high temperature technologies suggest the possibility of extended duration missions on the Venus surface. This presentation gives a brief overview on a range of high temperature technologies to enable a possible extended duration Venus surface mission. This presentation highlights the technology development under the Long-Lived In Situ Solar System Explorer (LLISSE) project and related technologies. The LLISSE project aimed towards developing a full lander system operational for 60 days on the Venus surface and included a power source, electronics, communications, sensors, and the structure, each at a different level of maturity. This presentation briefly describes these and other lander system technologies, their relative level of maturity, and planned future development for Venus surface exploration.
The extreme surface conditions of Venus, including high temperature/pressure and reactive chemistry, have previously limited the lifetime of surface missions to ~2 hours. However, recent advances in high temperature technologies suggest the possibility of extended duration missions on the Venus surface. This presentation gives a brief overview on a range of high temperature technologies to enable a possible extended duration Venus surface mission, as well as an overview of the motivation and challenges of Venus surface exploration. The technology development under the Long-Lived In Situ Solar System Explorer (LLISSE) project and related technologies will be emphasized. The LLISSE project aimed towards developing a full lander system operational for 60 days on the Venus surface and included a power source, electronics, communications, sensors, and the structure, each at a different level of maturity. This presentation briefly describes these and other lander system technologies, their relative level of maturity, and planned future development for Venus surface exploration.
The extreme surface conditions of Venus, including high temperature/pressure and reactive chemistry, have previously limited the lifetime of surface missions to ~2 hours. Recent advances in high temperature technologies suggest the possibility of extended duration missions on the Venus surface. This presentation gives a brief overview of a range of high temperature technologies to enable a possible extended duration Venus surface mission, as well as an overview of the motivation and challenges of Venus surface exploration. The technology development under the Long-Lived In Situ Solar System Explorer (LLISSE) project is aimed towards developing a full lander system operational for 60 days on the Venus surface and included a power source, electronics, communications, sensors, and the structure, each at a different level of maturity. This presentation briefly describes these and other lander system technologies, their relative level of maturity, and planned future development for Venus surface exploration. Relevance to Aeronautic applications is briefly discussed.
The extreme surface conditions of Venus, including high temperature/pressure and reactive chemistry, have previously limited the lifetime of surface missions to ~2 hours. However, recent advances in high temperature technologies suggest the possibility of extended duration missions on the Venus surface. This presentation gives a brief overview on a range of high temperature technologies to enable a possible extended duration Venus surface mission. The technology development under the Long-Lived In Situ Solar System Explorer (LLISSE) project and related technologies will be emphasized as well as that in the High Operating Temperature Technologies (HOTTech) program. The LLISSE project aimed towards developing a full lander system operational for 60 days on the Venus surface and included a power source, electronics, communications, sensors, and the structure, each at a different level of maturity. This presentation briefly describes these and other lander system technologies, their relative level of maturity, and planned future development for Venus surface exploration. It also describes the relevant capabilities and development approach to enable such a mission at NASA Glenn Research Center.
System under development reduces equipment costs. Processing system will produce solar-cell junctions on 4 in. (10.2 cm) round silicon wafers at rate of 10 to seventh power per year. System includes non-mass-analyzed ion implanter, microcomputer-controlled, pulsed-electron-beam annealer, and wafertransport system with vacuum interlock. These features eliminate large, expensive magnet and plates, circuitry, and power source otherwise needed for scanning.
The overall goal of this effort was to perform the detailed design, development, and construction of a prototype 8x8 all-optical fiber optic crossbar switch using low power liquid crystal shutters capable of operation in a network with suitable fiber optic transmitters and receivers at a data rate of 1 Gb/s. During the earlier Phase 1 feasibility study, it was determined that the all-optical crossbar system had significant advantages compared to electronic crossbars in terms of power consumption, weight, size, and reliability. The result is primarily due to the fact that no optical transmitters and receivers are required for electro-optic conversion within the crossbar switch itself.
Argonne National Laboratory (ANL) of the United States and Kharkov Institute of Physics and Technology (KIPT) of Ukraine are collaborating on constructing a neutron source facility at KIPT, Kharkov, Ukraine. The facility has 100-kW electron beam driving a subcritical assembly (SCA). The electron beam interacts with a natural uranium target or a tungsten target to generate neutrons, and deposits its power in the target zone. The total fission power generated in SCA is about 300 kW. Two primary cooling loops are designed to remove 100-kW and 300-kW from the target zone and the SCA, respectively. A secondary cooling system is coupled with the primary cooling system to dispose of the generated heat outside the facility buildings to the atmosphere. In addition, the electron accelerator has a low efficiency for generating the electron beam, which uses another secondary cooling loop to remove the generated heat from the accelerator primary cooling loop. One of the main functions the KIPT neutron source facility is to train young nuclear specialists; therefore, ANL has developed the KIPT Neutron Source Facility Simulator for this function. In this simulator, a Plant Control System and a Plant Protection System were developed to perform proper control and to provide automatic protection against unsafe and improper operation of the facility during the steady-state and the transient states using a facility plant model. This report focuses on describing the physics of the plant model and provides several test cases to demonstrate its capabilities. The plant facility model uses the PYTHON script language. It is consistent with the computer language of the plant control system. It is easy to integrate with the simulator without an additional interface, and it is able to simulate the transients of the cooling systems with system control variables changing on real-time.