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At least 901 records · Page 50

Simple, Lightweight, Thermomechanical Coupling

Self-actuating thermal coupling device is light, and transfers heat efficiently. Coupling is thermostatic, making contact as necessary to maintain nearly steady temperature at hot side of interface. Hot pins on hot plate poised near cold pins on cold-plate. As temperature of hot plate rises, shape-memory wire contracts, drawing hot pin against cold pin. When temperature falls below critical level, wire expands, allowing hot pin to pull away. Critical temperature determined by composition of alloy.

Milam, M. Bruce↗

Environmental effects on friction and wear of diamond and diamondlike carbon coatings

Reciprocating sliding friction experiments were conducted with a natural diamond flat, diamond film, and low and high density diamondlike carbon (DLC) films in contact with pin specimens of natural diamond and silicon nitride (Si3N4) both in humid air and dry air nitrogen. The results indicated that for natural diamond pin contacts the diamond films and the natural diamond flat were not susceptible to moisture but that moisture could increase both the coefficient of friction and the wear factors of the DLC films. The coefficients of friction and wear factors of the diamond films were generally similar to those of the natural diamond flat both in humid air and dry air nitrogen. In dry nitrogen the coefficients of friction of the high density DLC films in contact with pin specimens of both diamond and Si3N4 were generally low (about 0.02) and similar to those of the natural diamond flat and the diamond films. The wear factors of the materials in contact with both natural diamond and Si3N4 were generally in the ascending order of natural diamond flat, diamond film, high density DLC film, and low density DLC film. The moisture in the environment increased the coefficients of friction for Si3N4 pins in contact with all the materials. This increase in friction is due to the silicon oxide film produced on the surface of Si3N4 pins in humid air.

Miyoshi, Kazuhisa↗

Fundamental Study of Material Flow in Friction Stir Welds

The presented research project consists of two major parts. First, the material flow in solid-state, friction stir, butt-welds as been investigated using a marker insert technique. Changes in material flow due to welding parameter as well as tool geometry variations have been examined for different materials. The method provides a semi-quantitative, three-dimensional view of the material transport in the welded zone. Second, a FSW process model has been developed. The fully coupled model is based on fluid mechanics; the solid-state material transport during welding is treated as a laminar, viscous flow of a non-Newtonian fluid past a rotating circular cylinder. The heat necessary for the material softening is generated by deformation of the material. As a first step, a two-dimensional model, which contains only the pin of the FSW tool, has been created to test the suitability of the modeling approach and to perform parametric studies of the boundary conditions. The material flow visualization experiments agree very well with the predicted flow field. Accordingly, material within the pin diameter is transported only in the rotation direction around the pin. Due to the simplifying assumptions inherent in the 2-D model, other experimental data such as forces on the pin, torque, and weld energy cannot be directly used for validation. However, the 2-D model predicts the same trends as shown in the experiments. The model also predicts a deviation from the "normal" material flow at certain combinations of welding parameters, suggesting a possible mechanism for the occurrence of some typical FSW defects. The next step has been the development of a three-dimensional process model. The simplified FSW tool has been designed as a flat shoulder rotating on the top of the workpiece and a rotating, cylindrical pin, which extends throughout the total height of the flow domain. The thermal boundary conditions at the tool and at the contact area to the backing plate have been varied to fit experimental data such as temperature profiles, torque and tool forces. General aspects of the experimentally visualized material flow pattern are confirmed by the 3-D model.

Reynolds, Anthony P.↗

Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications

Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading the way for future circumferential weld implementation.

Bjorkman, Gerry↗

Investigation of Friction Stir Welding of Al Metal Matrix Composite Materials

The innovative process of Friction Stir Welding (FSW) has generated tremendous interest since its inception about a decade or so ago since the first patent in 1991 by TWI of Cambridge, England. This interest has been seen in many recent international conferences and publications on the subject and relevant published literature. Still the process needs both intensive basic study of deformation mechanisms during this FSW process and analysis and feasibility study to evaluate production methods that will yield high quality strong welds from the stirring action of the appropriate pin tool into the weld plate materials. Development of production processes is a complex task that involves effects of material thickness, materials weldability, pin tool design, pin height, and pin shoulder diameter and related control conditions. The frictional heating with rotational speeds of the pin tool as it plunges into the material and the ensuing plastic flow arising during the traverse of the welding faying surfaces provide the known special advantages of the FSW process in the area of this new advanced joining technology.

Diwan, Ravinder M.↗

MODIS Solar Diffuser Attenuation Screen Modeling Results

On-orbit calibration of the reflected solar bands on the EOS Moderate Resolution Imaging Spectroradiometer (MODIS) is accomplished by have the instrument view a high reflectance diffuse surface illuminated by the sun. For some of the spectral bands this proves to be much too bright a signal that results in the saturation of detectors designed for measuring low reflectance (ocean) surfaces signals. A mechanical attenuation device in the form of a pin hole screen is used to reduce the signals to calibrate these bands. The sensor response to solar illumination of the SD with and without the attenuation screen in place will be presented. The MODIS detector response to the solar diffuser is smooth when the attenuation screen is absent, but has structures up to a few percent when the attenuation screen is present. This structure corresponds to non-uniform illumination from the solar diffuser. Each pin hole produces a pin-hole image of the sun on the solar diffuser, and there are very many pin hole images of the sun on the solar diffuser for each MODIS detector. Even though there are very many pin-hole images of the sun on the solar diffuser, it is no longer perfectly uniformly illuminated. This non-uniformly illuminated solar diffuser produces intensity variation on the focal planes. The results of a very detailed simulation will be discussed which show how the illumination of the focal plane changes as a result of the attenuation, and the impacts on the calibration will be discussed.

Waluschka, Eugene↗

Bearing-Load Modeling and Analysis Study for Mechanically Connected Structures

Bearing-load response for a pin-loaded hole is studied within the context of two-dimensional finite element analyses. Pin-loaded-hole configurations are representative of mechanically connected structures, such as a stiffener fastened to a rib of an isogrid panel, that are idealized as part of a larger structural component. Within this context, the larger structural component may be idealized as a two-dimensional shell finite element model to identify load paths and high stress regions. Finite element modeling and analysis aspects of a pin-loaded hole are considered in the present paper including the use of linear and nonlinear springs to simulate the pin-bearing contact condition. Simulating pin-connected structures within a two-dimensional finite element analysis model using nonlinear spring or gap elements provides an effective way for accurate prediction of the local effective stress state and peak forces.

Knight, Norman F., Jr.↗

Toggle release

A pyrotechnic actuated structural release device 10 which is mechanically two fault tolerant for release. The device 10 comprises a fastener plate 11 and fastener body 12, each attachable to a different one of a pair of structures to be joined. The fastener plate 11 and body 12 are fastenable by a toggle 13 supported at one end on the fastener plate and mounted for universal pivotal movement thereon. At its other end which is received in a central opening in the fastener body 12 and adapted for limited pivotal movement therein the toggle 13 is restrained by three retractable latching pins 61 symmetrically disposed in equiangular spacing about the axis of the toggle 13 and positionable in latching engagement with an end fitting on the toggle. Each pin 61 is individually retractable by combustion of a pyrotechnic charge 77, the expanding gases of which are applied to a pressure receiving face 67 on the latch pin 61 to effect its retraction from the toggle. While retraction of all three pins 62 releases the toggle, the fastener is mechanically two fault tolerant since the failure of any single one or pair of the latch pins to retract results in an asymmetrical loading on the toggle and its pivotal movement to effect a release. An annular bolt 18 is mounted on the fastener plate 11 as a support for the socket mounting 30, 37 of the toggle whereby its selective axial movement provides a means for preloading the toggle.

Graves, Thomas J.↗

Cup waveguide antenna with integrated polarizer and OMT

A cup waveguide antenna with integrated polarizer and OMT for simultaneously communicating left and right hand circularly polarized electromagnetic waves is adjustable to obtain efficient propagation and reception of electromagnetic waves. The antenna includes a circular waveguide having an orthomode transducer utilizing first and second pins longitudinally spaced apart and oriented orthogonally with respect to each other. Six radially-oriented adjustable polarizer screws extend from the exterior to the interior of the waveguide. A septum intermediate the first and second pins is aligned with the first pin. Adjustment of the polarizer screws enables maximized propagation of and/or response to left hand circularly polarized electromagnetic waves by the first pin while simultaneously enabling maximized propagation of and/or response to right hand circularly polarized electromagnetic waves by the second pin.

Acosta, Roberto J.↗

TPSAS-NF1676L-12137-DND

Future robotic missions to Mars and, eventually, human missions to Mars will require landing massive spacecraft with ?pin point? accuracy, e.g., the planned Mars Sample Return (MSR) mission will require ?pin point? landing accuracy to rendezvous with the previously cached Mars samples to be re-turned to Earth and the first human mission to Mars, with payloads estimated to be in excess of 40 metric tons, must land very close to the cargo spacecraft that precede it on the journey to Mars. Hence, ?pin point? entry, descent and landing (EDL) has become a major technological driver in future massive robot-ic and human mission to Mars [1]. To achieve ?pin point? EDL on Mars, we must predict the atmospheric density, atmospheric winds and atmospheric dust level to an accuracy previously unobtainable. To develop an accurate and precise predictive model of the atmosphere of Mars, we propose a Mars-orbiting LIDAR system to measure/monitor the density, winds and dust in the atmosphere of Mars over two Mars years. The LIDAR measurements will be used to develop an accurate model of the atmosphere of Mars to be used for ?pin point? EDL for future Mars missions.

U. N. Singh↗

Deriving Deformable Mirror Performance Requirements in Simulation with Experimental Verification

Coronagraph instruments rely on predictable and stable deformable mirror (DM) surface displacement to achieve the contrast required to detect Earth-sized exoplanets orbiting nearby Solar-type stars. Anomalous DM behavior, such as unstable or pinned actuators, can limit contrast in coronagraphs. Simulating how these undesired behaviors affect the performance of a high contrast imaging architecture is important for developing requirements on their associated hardware. Simulating a vortex coronagraph (VC) with two deformable mirrors, this study quantifies how the number of pinned actuators affect the performance of Focal Plane Wavefront Sensing and Control algorithms using both Grid Search Electric Field Conjugation (EFC) and Planned EFC, which uses Beta-Bumping. The simulation also quantifies how various types of voltage noise such as zero-mean Gaussian noise, zero-mean periodic noise, and drift can affect the contrast of a VC during an observation run. A tolerance of a change in the Mean Normalized Intensity of ${1\times10^{-11}}$ is allocated to both types of error. If Planned EFC is used, only 1 pinned actuator on both DMs can be tolerated. If only pure Grid Search EFC is used the DMs cannot have any pinned actuators. For the case of zero-mean Gaussian noise and zero-mean periodic noise, one can tolerate a noise standard deviation of no more than ${\sigma = 0.45 \text{ mV}}$. For drift, we can only tolerate ${\sigma = 0.30 \text{ mV}}$ or less. These results show that the DM electronics and the DM themselves need to be nearly defect free to avoid having more than 1 pinned actuator. The electronics need to be tested for different types of noise statistics and that both the average and standard deviation of the noise should be measured.

Dean L. Palmer↗

Device for high spatial resolution chemical analysis of a sample and method of high spatial resolution chemical analysis

A system and method for analyzing a chemical composition of a specimen are described. The system can include at least one pin; a sampling device configured to contact a liquid with a specimen on the at least one pin to form a testing solution; and a stepper mechanism configured to move the at least one pin and the sampling device relative to one another. The system can also include an analytical instrument for determining a chemical composition of the specimen from the testing solution. In particular, the systems and methods described herein enable chemical analysis of specimens, such as tissue, to be evaluated in a manner that the spatial-resolution is limited by the size of the pins used to obtain tissue samples, not the size of the sampling device used to solubilize the samples coupled to the pins.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

System and method for configuring a channel

An integrated circuit device comprises pin resources, a memory controller circuit, a network interface controller circuit, and transmitter circuitry. The pin resources comprise pads coupled to off-chip pins of the integrated circuit device. The memory controller circuit comprises a first interface and the network interface controller circuit comprises a second interface. The transmitter circuitry is configurable to selectively couple either a first signal of the first interface or a second signal of the second interface to a first pad of the pin resources based on a pin distribution between the first interface and the second interface.

Keckler, Stephen William↗

DEVELOPMENT OF A NUCLEAR FUEL SAFEGUARDS VERIFICATION TECHNOLOGY FOR NEW FACILITY TYPES: Use of fast neutron emission tomography for spent fuel verification

With the buildup of spent fuel inventories around the world from decommissioning activities, a tool for the efficient and effective verification of a variety of fuel types for long-term disposition is needed. Fast neutron emission tomography is a promising imaging technology that can address this problem and has been under development at Oak Ridge National Laboratory for the past two years. The goal of this capability is to detect the removal or substitution of individual fuel pins in spent nuclear fuel assemblies for international safeguards applications. The present imaging technique is based on neutron emissions originating primarily from curium-244, which is produced predominantly at the end of the exposure cycle. As a result, this technique may be sensitive not only to fuel pins that are removed or substituted subsequent to all irradiation, but also to fuel pins that are substituted and subsequently irradiated. At present, a laboratory prototype imager is under construction. The purpose of the prototype is to demonstrate an imaging capabilitysufficient to resolve individual fuel pins using commercially available boron straw detectors that can withstand the high gamma ray dose from a typical spent fuel assembly. To achieve both practical measurement durations and sufficient resolution to discern individual pins, the prototype imager employs a novel collimator design where the slits of a parallel-slit collimator are rearranged to distribute them around a ring surrounding the target fuel assembly. This paper will report on simulations and experimental results undertaken to converge on a final design, image reconstruction of sample fuel types of interest, and challenges associated.

Iyengar, Anagha↗

Modeling Passive Fast-Neutron Emission Tomography of Spent Nuclear Fuel

For the past year Oak Ridge National Laboratory has been developing a passive fast-neutron emission tomography capability. Like the passive gamma emission tomography capability presently being evaluated by the International Atomic Energy Agency, the goal of this capability is to detect the removal or substitution of individual fuel pins in spent nuclear fuel assemblies for international safeguards applications, such as verifying the integrity of an assembly before transfer to difficult-to-access storage. The present imaging technique is based on neutron emissions originating primarily from curium-244, which is produced predominantly at the end of the exposure cycle. As a result, this technique may be sensitive not only to fuel pins that are removed or substituted subsequent to all irradiation, but also to fuel pins that are substituted and subsequently irradiated. At present, a laboratory prototype imager is under construction. The purpose of the prototype is to demonstrate an imaging capability sufficient to resolve individual fuel pins using commercially available boron straw detectors that can withstand the high gamma ray dose from a typical spent fuel assembly. To achieve both practical measurement durations and sufficient resolution to discern individual pins, the prototype imager employs a novel collimator design where the slits of a parallel-slit collimator are rearranged to distribute them around a ring surrounding the target fuel assembly. This presentation will report on simulations to understand the neutron signal-to-noise ratio and gamma dose rate as a function of the collimator design, the neutron detector’s response to gamma rays as a function of dose rate, and image reconstruction challenges associated with this collimator design.

Hausladen, Paul↗

Self-aligning swaging punch and method for swaging

A self-aligning swaging punch is provided for adjoining together a pin and a workpiece having a pinhole. The swaging punch comprises a shaft and a tip having an open-ended cavity. The shaft transfers an axial force from a press or hammer to the tip. The tip transfers the axial force from the shaft to a top surface of the workpiece near the pinhole. The tip may be spherical in shape for evenly deforming the workpiece near the upper edge of the pinhole. The open-ended cavity receives the pin therein and allows the pin to extend at least partially into the open-ended cavity while the tip contacts the workpiece. The open-ended cavity also ensures that the swaging punch is aligned with the pinhole and perpendicular to the surface of the workpiece when the pin is inserted into the pinhole such that the workpiece evenly deforms and presses against the pin.

42 ENGINEERING↗

Measuring, Cutting and Sorting Irradiated Control Rods to Limit the Volume of Intermediate Level Long-lived Waste - 17001

During operation, the PWR control rods are either completely extracted (scram or safety rods) or partially inserted in the operating zone of the core (fine control or operating rods). At the nominal rating conditions or close to them, the operating zone is limited to some steps of insertion in the order of a few tens of cm. In fact, only the lower part of the control rods are subjected to a significant neutron flux with an impact on the neutron activation and so on the waste classification (Low Level Short-lived Waste versus Intermediate Level Long-lived Waste). Our calculative as well as experimental experience confirms the significant presence of radionuclides in the control rods, but only in the lower parts. Measuring, cutting and finally sorting control rod scraps can reduce the volume of Intermediate Level Long-lived Waste planned for our storage deposit facility. This paper presents the EDF/DP2D methodologies followed to determine the sort criteria between the Low Level Short-lived Waste versus the Intermediate Level Long-lived Waste zones for the Silver-Indium-Cadmium control rods. The irradiated control rods are stored in cases without their head. Each case can contain several control rods, and the cases are stored under water in the fuel assembly pool. To calculate the radioactive inventories, we have developed a calculation scheme which is composed of a 3-dimensional mapping of the neutron flux, a calculation of the evolution of the isotopic compositions under neutron flux and finally a comparison between calculated and measured values. The main hypotheses of the control rods calculation take into account: - 3-dimensional geometry and 3-dimensional neutron sources distribution, - the isotopic compositions including impurities, - the history of irradiation resulting mainly from the daily power production, the positions of the control rods in the loading patterns and the positions in the axial operating zone. In order to validate the calculations, measurements were made 20 meters under water in the fuel assembly pool. The experimental results show the presence of many gamma emitter radionuclides. Only Ag-108m was retained for validating the calculations. This is due to the fact that silver is considered as the 'standard' chemical element for our control rods and silver produces Ag-108m which is a long-lived gamma emitter radionuclide. The analysis of the calculated results and the measured values allow us to build a simplified physics model for the simulation of the control rods activation. Finally three sort criteria can be proposed: - Without measurement devices, the sorting is based on an empirical sort criterion. Cuttings must then be made on the 2 back-ends of the control rod pins. This option is due to the difficulty in knowing the orientation of the pins in the storage cases. The cutting lines are placed at approximately 1 m from the 2 back-ends of the pins. This approach does not allow a great optimization of the sorting, less than 50% of the length of the control rods can be saved from Intermediate Level Long-lived Waste storage. - With a simple dose rate measurement device, the knowledge of the orientation of the pins in the storage cases allows us to limit cuttings to the lower part of the control rods. Depending on the 'top to tail' cases, between approximately 50% and 75% of the length of the control rods can be saved from Intermediate Level Long-lived Waste storage. - With an accurate measurement device, the sorting can be based on a specific activity of Ag-108m. Over 4400 Bq/g of Ag-108m (corresponding to the Intermediate Level Long-lived Waste limit), the control rod pieces can be considered as a long-lived waste. The measurements must be made over the 2 back-ends of control rod pins to examine the cases of 'top to tail' storage. This approach allows a great optimization of the sorting. Depending on the history of irradiation, more than 75% of the length of the control rods can be saved from Intermediate Level Long-lived Waste storage. (author)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Multi-node and Multi-core Performance Studies of a Monte Carlo code RMC

Over the past 15 years the architecture of high-performance computing systems has become increasingly heterogeneous with individual computing cores being subdivided into nodes and even auxiliary co-processing units such as graphics processing units or the Intel many integrated core co-processors. In fact, future computer platforms is moving toward a larger number of nodes and cores with lower memory available per node. Today, several production Monte Carlo codes use some types of hybrid parallelism strategy that makes use of shared-memory parallelism within a computing node and message-passing parallelism between nodes, which enables the codes to utilize available computing resources as much as possible, both among and within computing nodes on a cluster. The so-called hybrid parallelization is also possible with Reactor Monte Carlo Code RMC by activating both MPI and OpenMP parallel algorithms together. On HPC' which typically consists of several or several-ten thousand nodes equipping 16-32 computing intra-cores per node, simulation of RMC can be carried out in the hybrid parallelization with the MPI inter-node parallelization and the OpenMP intra-node parallelization. RMC has adopted a hybrid message-passing and shared-memory approach to parallelism, which enables the code to utilize available computing resources, both among and within computing nodes on a cluster. Shared-memory parallelism is especially valuable for large-model simulations because it enables multiple compute cores within a node to share common model information such as the geometry description, material, cross section and tally data, thus reducing the memory usage per processor. The calculation on the Tianhe-2 supercomputer took 6144 cores, resulting in a rate of 173,314,000 neutrons/minute for BEAVRS benchmark. While pin-wise full core H-M benchmark burnup calculations with millions of depletion regions was selected using MPI/OpenMP parallelism, the speed of 6,144 cores reach 1,843,200 burnable regions per minute. Keeping up with the continuing trend for increases in the number of computing resources within modern HPC systems is a significant challenge for teams that develop and maintain high-performance MC radiation transport solvers. order to address this challenge, RMC has adopted a hybrid message-passing and shared-memory approach to parallelism, which enables the code to utilize available computing resources, both among and within computing nodes on a cluster. Shared-memory parallelism is especially valuable for large-model simulations because it enables multiple compute cores within a node to share common model information such as the geometry description, material and composition definitions, and cross section data, thus reducing the memory usage per processor. The parallel performance has been studied by using two complex and representative benchmarks, H-M and BEAVRS benchmark. All simulations were run on Intel Xeon E5-2692 12 core, 2.2 GHz processors at MilkyWay-2 Super Computer with up to 12,288 available computing cores. While employing MPI parallelism, excellent parallel efficiency is achieved even above 12,000 processors and RMC reaches the parallel efficiency of 96% on 12,288 cores for the pin-by-pin computation of the BEAVRS benchmark. While BEAVRS criticality benchmark was selected using MPI/OpenMP parallelism, the speed of 6,144 cores reach 173,314,000 particles per minute. While pin-wise full core H-M benchmark burnup calculations with millions of depletion regions was selected using MPI/OpenMP parallelism, the speed of 6,144 cores reach 1,843,200 burnable regions per minute. Results from these studies demonstrate that RMC, using the hybrid parallel model described in this paper, is able to handle pin-wise full core burnup calculations with millions of depletion regions and scales well through thousands of processors. (authors)

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗