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Detecting unit is capable of measuring leak rates of 10 to the minus 5th power cc/sec or less. Device can be mounted in a carrying case and consists of three vacuum chambers, two pressure gages, and positive seal type control valves.
The aerodynamic suitability of Freon-12 for general wind-tunnel testing was investigated at low and high subsonic speeds. Static aerodynamic characteristics of two transport airplane models were determined from strain gage balance measurements in both air and Freon-12 at several Reynolds numbers. A low-speed high-lift configuration was evaluated at Mach number 0.25, and a high-speed cruise wing-fuselage combination was tested at Mach numbers up to 0.825. The data obtained in air and in Freon-12 agree well, even in stalled flow, until compressibility effects evidently become significant in air and in Freon-12 agree well, even in stalled flow, until compressibility effects evidently become significant in air.
Structural-efficiency analyses are used to determine the minimum-mass proportions of some panel configurations loaded in uniaxial compression. Five panel constructions, four of which incorporate circular-arc elements and the other a beaded-web corrugation, are shown to have improved structural efficiencies over conventional configurations. In addition to the structural-efficiency equations, which give the mass equivalent flat-plate thickness of the panel necessary to carry a given load, related design equations for calculating the cross-sectional dimensions of these minimum-mass panels are presented. The upper and lower limits of loading, where the design constraints of minimum gage or material yield strength become the dominant design conditions, are established and the corresponding design equations which are applicable outside these limits are also presented.
A simple structural model of an aircraft wing is used to show the effects of strength (stress) and flutter requirements on the design of minimum-weight aircraft-wing structures. The wing is idealized as an isotropic sandwich plate with a variable cover thickness distribution and a variable depth between covers. Plate theory is used for the structural analysis, and piston theory is used for the unsteady aerodynamics in the flutter analysis. Mathematical programming techniques are used to find the minimum-weight cover thickness distribution which satisfies flutter, strength, and minimum-gage constraints. The method of solution, some sample results, and the computer program used to obtain these results are presented. The results indicate that the cover thickness distribution obtained when designing for the strength requirement alone may be quite different from the cover thickness distribution obtained when designing for either the flutter requirement alone or for both the strength and flutter requirements concurrently. This conclusion emphasizes the need for designing for both flutter and strength from the outset.
The resistance of thin TD-NiCr sheet to cyclic deformation was compared with that of TD-Ni and a conventional nickel-chromium alloy. Strains were determined by a calibration technique which combines room-temperature strain gage and deflection measurements with high-temperature deflection measurements. Analyses of the cyclic tests using measured tensile and creep-rupture data indicated that the TD-NiCr and NiCr alloy specimens failed by a cyclic creep mechanism. The TD-Ni specimens, on the other hand, failed by a fatigue mechanism.
An experimental study of the plume impingement heating on the space shuttle booster afterbody resulting from the space shuttle orbiter engine plumes was conducted. The 1/100-scale model tests consisted of one and two orbiter engine firings on a flat plate, a flat plate with a fin, and a cylinder model. The plume impingement heating rates on these surfaces were measured using thin film heat transfer gages. Results indicate the engine simulation is a reasonable approximation to the two engine configuration, but more tests are needed to verify the plume model of the main engine configuration. For impingment, results show models experienced laminar boundary layer convective heating. Therefore, tests at higher Reynolds numbers are needed to determine impingment heating.
A computer program for determining the partial pressures of various gases from residual-gas-analyzer data is given. The analysis of the ion currents of 18 m/e spectrometer peaks allows the determination of 12 gases simultaneously. Comparison is made to ion-gage readings along with certain other control information. The output data are presented in both tabular and graphical form.
The V-3 contamination test was designed to measure the degree to which the vacuum facility might be a source of contamination. One test measurement subsystem consisting of a quadrupole residual gas analyzer, a quartz crystal microbalance, and an ion gage is described.
Heat transfer tests for two delta wing configurations were conducted in the hypervelocity wind tunnel. The 24-inch long models were tested at a Mach number of approximately 10.5 and at angles of attack of 20, 40, and 60 degrees over a length Reynolds number range from 5 million to 23 million on 4 May to 4 June 1971. Heat transfer results were obtained from model surface heat gage measurements and thermographic phosphor paint.
Eight different types of low-g accelerometer tests are covered on the Bell miniature electrostatically suspended accelerometer (MESA) which is known to be sensitive to less than 10 to the minus 7th power earth's gravity. These tests include a mass attracting scheme, Leitz dividing head, Wild theodolite, precision gage blocks, precision tiltmeters, Hilger Watts autocollimator, Razdow Mark 2 autocollimator, and laser interferometer measuring system. Each test is described and a comparison of the results is presented. The output of the MESA was as linear and consistent as any of the available devices were capable of measuring. Although the extent of agreement varied with the test equipment used, it can only be concluded that the indicated errors were attributable to the test equipment coupled with the environmental conditions.
Tubular specimens were potted in metal grips to determine the feasibility of this gripping method in applying multiaxial loads. Strain gage rosettes were used to assess grip transitional strains, through thickness strain variation and strain variations along the tube length and circumference. The investigation was limited to loading 0 deg, + or - 45 deg, and 90 deg graphite/epoxy and glass/epoxy tubes in axial tension. Results include modifications made to the grips to reduce transitional strains, illustrations of the tube failure modes, and some material properties. The gripping concept shows promise as a satisfactory technique for applying multiaxial loads to high strength, high modulus fiber composite tubes.
The modifications, calibration, and tests of the RF liquid mass gaging system, Benedix Type X1625027, are given. Also given are test methods, test results, and optimum performance of the system.
A linear actuator was designed with a range of several centimeters plus. Two independently functioning devices were combined to form a tool positioner, which could be used for the generation of optical elements in highly stable materials or to actively control the figure of a lightweight astronomical mirror. The advantages of the positioner over other displacement actuators are: simplicity of construction, large displacement range, bidirectional displacement, and the ability to work against opposing forces. An engineering model positioner was manufactured and tested. The system includes an electronic switching circuit and a laser interferometer gage. It was demonstrated that, by combining a holding and a driving mechanism, the capabilities of a limited positioning device are extended.
Heat transfer tests for the delta wing orbiter were conducted in a hypervelocity wind tunnel. A 1.1 percent scale model was tested at a Mach number of approximately 10.5 over an angle of attack range from 10 to 60 degrees over a length Reynolds number range from 5 times 10 to the 6th power to 24 times 10 to the 6th power. Heat transfer results were obtained from model surface heat gage measurements and thermographic phosphor paint. Limited pressure measurements were obtained.
Three leak (or precursor damage modes) detection and location concepts for space station overboard leakage were evaluated experimentally. The techniques are: (1) static and dynamic seal leak detector sensing of moisture or all gases in space cabin atmosphere, (2) active ultrasonic Lamb-wave detection of flaws or cracks in cabin wall, and (3) impact gage detection of stress waves induced in cabin pressure wall by meteoroid or orbital impact. The experimental results obtained in the program demonstrated that all three leak detection and location concepts are feasible. With further development, the methods can be integrated into an effective damage control system for advanced manned earth-orbital systems.
A CH-54B Skycrane helicopter was fabricated with boron/epoxy reinforced stringers in the tail cone and boron/epoxy tubes in the tail skid. The fabrication of the tail cone was made with conventional tooling, production shop personnel, and no major problems. The flight test program includes a stress and vibration survey using strain gages and vibration transducers located in critical areas. The program to inspect and monitor the reliability of the components is discussed.
This test at the trisonic tunnel was divided into two parts. The first part utilized the H-33 orbiter with drop tanks and cradle mounted on an S-IC booster with 75 square-foot fins oriented 45 deg off the horizontal and vertical reference planes. Runs were initially made to determine the optimum incidence angle to be used for the remainder of the tests. The angle so determined was 0 degrees. Additional testing was performed with drop tanks removed, orbiter vertical tail removed, drop tanks and orbiter wing removed, booster fins removed and booster fins located in the horizontal and vertical reference planes. The second part utilized the H-33 orbiter and cradle only, sting mounted on a strain gage balance. These data were used in conjunction with test number 504 (orbiter alone on balance) to determine cradle effects.
A part of the lower side of the main wing at the joint of the main spar with the fuselage frame was investigated. This wing beam area was simulated by a test specimen consisting of a spar boom of AZ 74 forging (7075 aluminum alloy modified with 0.3 percent Ag) and a portion of a honeycomb sandwich panel attached to the boom flange with steel bolts. The cross section was reduced to half scale. However, the flange thickness, the panel height, and the bolt size were full scale. Further, left and right portions of the fuselage frame intended to carry over the bending moment of the main wing were tested. Each of these frame halves consisted of a forward and a rear forging (7079 aluminum alloy, overaged) connected by an outer and inner skin (Alclad 7075) creating a box beam. These test specimens were full scale and were constructed principally of ordinary aircraft components. The test load spectrum was common to both types of specimens with regard to percentage levels. It consisted of maneuver and gust loads, touchdown loads, and loads due to ground roughness. A load history of 200 hours of flight with 15,000 load cycles was punched on a tape. The loads were randomized in groups according to the flight-by-flight principle. The highest positive load level was 90 percent of limit load and the largest negative load was -27 percent. A total of 20 load levels were used. Both types of specimens were provided with strain gages and had a nominal stress of about 300 MN/sq m in some local areas. As a result of the tests, steps were taken to reduce the risk of fatigue damage in aircraft. Thus stress levels were lowered, radii were increased, and demands on surface finish were sharpened.