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Active Redox Control of Molten Salts For Fusion Blankets

Commonwealth Fusion Systems (CFS) is working to risk-retire aspects of technologies related to Fusion Energy System (FES) blanket technology. CFS is actively investigating the molten salt LiF-BeF 2 (FLiBe), a novel blanket material, for fusion energy machines.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Microstructure Optimization and Novel Processing Development of ODS Steels for Fusion Environments (Final ARPA-E Report)

This project aimed to develop scalable, cost-effective fabrication of high-performance, oxide- dispersion-strengthened (ODS) steel using advanced manufacturing methods (AMMs) for fusion blanket-breeding applications. Gas atomization reaction synthesis (GARS) enables the synthesis of precursor ODS steel powders without prolonged mechanical alloying. This process creates a chromium (Cr)-enriched surface oxide with yttrium/titanium (Y/Ti)-enriched intermetallics in powder interiors. GARS powders were consolidated to >99% of the theoretical density using a first-of-a-kind shear assisted processing and extrusion (ShAPE) and laser-based powder bed fusion (L-PBF) AM processes. These processes led to ODS steels containing a high-density of nano-oxide dispersoids that enhance high-temperature mechanical properties. Such scalable, cost-effective fabrication of ODS steels can enable efficient power conversion cycles (=40%) at operating temperatures beyond 900 K in future fusion power plants.

36 MATERIALS SCIENCE↗

A Simulation Resource Team for Innovative Fusion Concepts

This project created a shared simulation resource for innovative fusion concepts at the University of Rochester, built around the FLASH, TriForce, OSIRIS, and OSHUN codes. Many promising fusion approaches are too complex to evaluate by experiment alone yet building a custom simulation capability from scratch for each new concept is expensive and slow. The BETHE Simulation Resource Team addressed this problem by developing and validating a flexible set of numerical tools, which were then applied across three major concept areas: plasma-jet-driven magneto-inertial fusion, staged Z pinches, and field-reversed configurations. The team assisted three concept teams and carried out independent analyses of all three concepts.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Potential impacts of liquid metal plasma facing components on heating and current drive actuators for a Fusion Nuclear Science Facility

This paper addresses the potential impact of liquid metal (LM) plasma facing components (PFCs) for the heating and current drive actuators (H&CD) on the Fusion Nuclear Science Facility (FNSF) fusion reactor. Fulfilling the high neutron fluence mission of the FSNF requires steady-state operation for extremely long pulses (months to years) between maintenance opportunities. The use of liquid metal as a surface material is one strategy for extending the lifetime of the PFCs for long pulse operation in a high heat flux, high neutron flux environment like that of the FNSF. Liquid metal PFCs provide possible pathways forward on many difficult aspects of a fusion reactor, however the LM PFCs also bring new challenges and unknowns with respect to the H&CD actuators needed to provide steady-state operation. The development of LM compatible materials for RF antennas will be critical, as well as strategies for minimizing contamination of antenna surfaces and the core plasma. Successful deployment of LM PFCs on the FNSF will require operational experience with RF in a liquid metal environment both on test stands and in an integrated toroidal environment.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Development of an inertial confinement fusion platform to study charged particle-producing nuclear reactions relevant to nuclear astrophysics

This paper describes the development of a platform to study astrophysically relevant nuclear reactions using inertial-confinement fusion implosions on the OMEGA and NIF laser facilities, with a particular focus on optimizing the implosions to study charged-particle-producing reactions. Primary requirements on the platform are high yield, for high statistics in the fusion product measurements, combined with low areal density, to allow the charged fusion products to escape. This is optimally achieved with direct-drive exploding pusher implosions using thin-glass-shell capsules. Mitigation strategies to eliminate a possible target sheath potential which would accelerate the emitted ions are discussed. The potential impact of kinetic effects on the implosions is also considered. The platform is initially employed to study the complementary T(t,2n)??, T(3He,np)?? and 3He(3He,2p)?? reactions. Proof-of-principle results from the first experiments demonstrating the ability to accurately measure the energy and yields of charged particles are presented. Lessons learned from these experiments will be used in studies of other reactions. The goals are to explore thermonuclear reaction rates and fundamental nuclear physics in stellar-like plasma environments, and to push this new frontier of nuclear astrophysics into unique regimes not reachable through existing platforms, with thermal ion velocity distributions, plasma screening and low reactant energies.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Mitigation of mode-one asymmetry in laser-direct-drive inertial confinement fusion implosions

Nonuniformities present in the laser illumination and target in laser-driven inertial confinement fusion experiments lead to an asymmetric compression of the target, resulting in an inefficient conversion of shell kinetic energy to thermal energy of the hot-spot plasma. In this paper, the effects of asymmetric compression of cryogenic deuterium tritium laser-direct-drive implosions are examined using a suite of nuclear and x-ray diagnostics on the OMEGA laser. The neutron-averaged hot-spot velocity (~uhs) and apparent ion temperature (Ti) asymmetry are determined from neutron time-of-flight measurements of the primary deuterium tritium fusion neutron energy spectrum, while the areal density (rhoR) of the compressed fuel surrounding the hot spot is inferred from measurements of the scattered neutron energy spectrum. The low-mode perturbations of the hot-spot shape are characterized from x-ray self-emission images recorded along three quasi-orthogonal lines of sight. Implosions with significant mode-1 laser drive asymmetries show large hot-spot velocities (>100 km/s) in a direction consistent with the hot-spot elongation observed in x-ray images, measured Ti asymmetry, and rhoR asymmetry. Laser drive corrections have been applied through shifting the initial target location in order to mitigate the observed asymmetry. With the asymmetry corrected, a more-symmetric hot spot is observed with reduced ~uhs, Ti asymmetry, rhoR asymmetry, and a 30% increase in the fusion yield.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Gradient Field Imploding Liner Fusion Propulsion System

Magneto-inertial fusion concepts often use a pulsed high current discharge in a cylindrical coil to generate a rapidly changing axial magnetic field, inducing a counter-propagating current in the conducting outer liner of a centrally aligned cylindrical fusion target. The Lorentz force arising from the axial field and azimuthal liner current rapidly implodes the target radially inward, compressing the fuel to reach fusion conditions.

Exploration↗

Preliminary Analysis of the Gradient Field Imploding Liner Fusion Propulsion Concept

The advancement of human deep space exploration requires the continued development of energetic in-space propulsion systems, advancing from current chemical engines to nuclear thermal rockets to future high energy concepts such as nuclear fusion. This paper presents the initial results of a NASA Innovative Advanced Concepts (NIAC) Phase I study funded to investigate the feasibility of a new pulsed fusion propulsion concept based on the rapid implosion of a fuel target injected at high velocity into a strong stationary magnetic field. The proposed concept takes advantage of the significant advances in terrestrial magneto-inertial fusion designs while attempting to mitigate the most common engineering impediments to in-space propulsion applications. A semi-analytic numerical model used to estimate target compression physics and energy release is presented, leading to estimates for engine performance. A preliminary vehicle design concept is outlined, and representative trajectory analyses for rapid Mars and Saturn missions are provided. The paper concludes with an overview of proposed next steps for theoretical and experimental validation of the concept.

Propulsion↗

Information Fusion and Data Analytics for Human Lunar Exploration (CIF REPORT: Detailed PI Write-up)

The Information Fusion & Data Analytics (IFDA) project commenced in FY20, continued through FY21, and its final platform development phase continues in FY22. The objective remains the fusion and rapid accessibility of large quantities of disparate sourced human spaceflight data. IFDA is a platform tailored for NA (S&MA) to develop highly advanced operational data integration and analysis techniques. IFDA leverages the JSC ER7 modeling, simulation,and data fusion capabilities to collect, warehouse, and augment data human exploration data integration and analysis techniques. The IFDA project’s integrated data visualizations have been demonstrated in two validation scenarios in FY21, and provided the architecture and platform basis for development of a full-scale data analysis suite and storage solution useful to all JSC organizations engaged in real time operations and safety tasks. Scenarioand prototypical development including the construction of a full scale data analysis suite and storage solution, useful to all JSC organizations engaged in real time operations and safety tasks, is central to IFDA Phase 3 and provides a demonstrable pathway for the Digital Transformation Program. IFDA Phase 3 is focused on data provider, data utilizer, and SME hands-on workshops that will conclude the Dem / Valphase and deliver a program-ready data integration tool as a product.

information fusion↗

Information Fusion & Analytics for Human Lunar Exploration

The Information Fusion & Data Analytics (IFDA) project commenced in FY20, continued through FY21, and its final platform development phase continues in FY22. The objective remains the fusion and rapid accessibility of large quantities of disparate sourced human spaceflight data. IFDA is a platform tailored for NA (S&MA) to develop highly advanced operational data integration and analysis techniques. IFDA leverages the JSC ER7 modeling, simulation,and data fusion capabilities to collect, warehouse, and augment data human exploration data integration and analysis techniques. The IFDA project’s integrated data visualizations have been demonstrated in two validation scenarios in FY21, and provided the architecture and platform basis for development of a full-scale data analysis suite and storage solution useful to all JSC organizations engaged in real time operations and safety tasks. Scenarioand prototypical development including the construction of a full scale data analysis suite and storage solution, useful to all JSC organizations engaged in real time operations and safety tasks, is central to IFDA Phase 3 and provides a demonstrable pathway for the Digital Transformation Program. IFDA Phase 3 is focused on data provider, data utilizer, and SME hands-on workshops that will conclude the Dem / Valphase and deliver a program-ready data integration tool as a product.

information fusion↗

Direct Fusion Drive for a Human Mars Orbital Mission

The Direct Fusion Drive (DFD) is a nuclear fusion engine that produces both thrust and electric power. It employs a field reversed configuration with an odd-parity rotating magnetic field heating system to heat the plasma to fusion temperatures. The engine uses deuterium and helium-3 as fuel and additional deuterium that is heated in the scrape-off layer for thrust augmentation. In this way variable exhaust velocity and thrust is obtained.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Indirect drive targets for fusion power

A hohlraum for an inertial confinement fusion power plant is disclosed. The hohlraum includes a generally cylindrical exterior surface, and an interior rugby ball-shaped surface. Windows over laser entrance holes at each end of the hohlraum enclose inert gas. Infrared reflectors on opposite sides of the central point reflect fusion chamber heat away from the capsule. P2 shields disposed on the infrared reflectors help assure an enhanced and more uniform x-ray bath for the fusion fuel capsule.

42 ENGINEERING↗

Development of Bulk Nanocrystalline Tungsten Alloys for Fusion Reactor Structures

This project developed a technology for manufacturing bulk ultrafine tungsten materials that are at or near full density for fusion reactor structural applications, aiming to improve ductility and toughness of tungsten before and after irradiation. The project involved the development of fabrication processes for making bulk ultrafine grained W, the development of new alloys of ultrafine grained W and evaluations of properties of these specific materials. The goal of this fabrication process is to produce fully dense bulk W with ultrafine grain sizes, with uniform distributions of grain size and additives. To date there is no known process that could be used to make ultrafine grained tungsten in a fully dense state and in a cost-acceptable fashion. The specific technology described in this proposal for making ultrafine grained tungsten involves a suite of nano-particle processing and sintering techniques. The program also developed new alloys of ultrafine grained W, e.g. W-(Ta,V,Ti)-TiC alloys to improve ductility and toughness before and after irradiation. By completing this project, we achieved the following objectives: • Demonstrated experimentally the feasibility of producing bulk ultrafine grained tungsten alloys (at or near 100% dense, <1000 nm grain size) using the proposed process • Demonstrated the proposed ultrafine grained W alloys, namely, W-(Ta, V, Ti)-TiC, can indeed be made using the proposed process • Demonstrated that the properties of nano tungsten alloys meet the requirements for fusion reactor applications. The overall goal was to harness the potential of ultrafine grained W produced using the proposed processes as the core structural materials for future fusion reactors. The project was very successful overall, meeting all milestones and surpassing project goals in terms of process development and material’s blistering resistance properties. A novel process similar to the conventional press-and-sinter powder metallurgy method was developed for producing ultrafine grain tungsten from nanosize tungsten powders. Grain growth was significantly controlled during sintering by certain alloy compositions, particularly Ti, and most compositions sintered to maximum densification. To optimize this process, the effect of processing parameters on the densification and grain growth of nano-W powders was investigated. Near-fully densified tungsten was obtained at sintering temperatures between 1100 and 1300 °C, and both Ar and H2 sintering atmospheres were investigated. The Ar sintering atmosphere was determined to more favorably promote densification and minimize grain growth. The nanosized tungsten powder compacts were subjected to reduction in H2 as a part of the sintering cycle. The reduction temperature was found to have significant effects on the sintering of nano-W powder, primarily as a result of grain coarsening, which was seen at temperatures as low as 700 °C. In an effort to inhibit grain growth, the effect of Ti-based additives on the densification and grain growth of nano-W powders was investigated in this project. The addition of 1 wt.% Ti into tungsten led to more than a 63% decrease in average grain size of sintered samples at comparable density levels. Compared to conventional high temperature sintering, a lower temperature sintering cycle for a longer hold time resulted in both near-full density and fine grain size. The roles of the Ti additives include not only the inhibition of grain growth, but also the potential absorption of oxygen from W particles. The project has resulted in the publication; thus far, of six peer reviewed journal articles and seven conference presentations, as well as a master’s thesis. Two additional journal articles are currently in preparation. Presentations and articles were a particular focus of the second half of the project, once significant experimentation had been performed and analyzed. As part of our efforts to disseminate information of our results, the W research teams with Prof. Fang had a strong presence at multiple international conferences during 2015 and 2016. Several research groups in the US are now performing experiments using the ultrafine grained W materials.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Exploring lower-cost pathways to economical fusion power

This project, the Plasma Liner Experiment–ALPHA (PLX-α)5,is one of nine projects supported by the ALPHA Program6 of the Advanced Research Projects Agency–Energy (ARPA-E) of the U.S. Department of Energy (DOE). We use innovative, low-cost coaxial plasma guns (Fig. 1), developed and built by partner HyperV Technologies Corp.7, to launch a spherically converging array of supersonic plasma jets toward the middle of a large, spherical vacuum chamber (Fig. 2). A key near-term goal of PLX-α is to merge up to 60 plasma jets to form a spherically imploding plasma liner, as a low-cost, high-shot-rate driver for compressing magnetised target plasmas to fusion conditions. Our approach is known as plasma-jet-driven MIF (or PJMIF)8. A new startup company HyperJet Fusion Corporation (which recently received seed funding from Strong Atomics, LLC, a new fusion venture fund) aims to develop PJMIF under continued public and private sponsorship.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

Method and apparatus to produce high specific impulse and moderate thrust from a fusion-powered rocket engine

A system and method for producing and controlling high thrust and desirable specific impulse from a continuous fusion reaction is disclosed. The resultant relatively small rocket engine will have lower cost to develop, test, and operate that the prior art, allowing spacecraft missions throughout the planetary system and beyond. The rocket engine method and system includes a reactor chamber and a heating system for heating a stable plasma to produce fusion reactions in the stable plasma. Magnets produce a magnetic field that confines the stable plasma. A fuel injection system and a propellant injection system are included. The propellant injection system injects cold propellant into a gas box at one end of the reactor chamber, where the propellant is ionized into a plasma. The propellant and fusion products are directed out of the reactor chamber through a magnetic nozzle and are detached from the magnetic field lines producing thrust.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Proton recoil telescope based on diamond detectors for measurement of fusion neutrons

Diamonds are very promising candidates for the neutron diagnostics in harsh environments such as fusion reactor. In the first place this is because of their radiation hardness, exceeding that of Silicon by an order of magnitude. Also, in comparison to the standard on-line neutron diagnostics (fission chambers, silicon based detectors, scintillators), diamonds are less sensitive to γ rays, which represent a huge background in fusion devices. Finally, their low leakage current at high temperature suppresses the detector intrinsic noise. In this talk a CVD diamond based detector has been proposed for the measurement of the 14 MeV neutrons from D-T fusion reaction. The detector was arranged in a proton recoil telescope configuration, featuring a plastic converter in front of the sensitive volume in order to induce the (n,p) reaction. The segmentation of the sensitive volume, achieved by using two crystals, allowed to perform measurements in coincidence, which suppressed the neutron elastic scattering background. A preliminary prototype was assembled and tested at FNG (Frascati Neutron Generator, ENEA), showing promising results regarding efficiency and energy resolution. (authors)

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Plasma Jet Driven Magneto-Inertial Fusion (PJMIF)

We report that PJMIF is the only embodiment of magneto-inertial fusion that has the unique combination of standoff implosion and high implosion velocity (50 km/s - 150 km/s). It uses inexpensive plasma guns for all plasma formation and implosion. It has potential for relatively high repetition rate from 1 to 2 Hz. Its configuration is compatible with the use of a thick liquid wall that doubles as a tritium breeding blanket as well as a coolant for extracting the heat out of the fusion reactor. Its operational parameter space allows for the possibility of using a suffciently dense target plasma for the target plasma to have a high beta. If such a high beta plasma could be realized, it would help to suppress micro and MHD instabilities, giving its target plasma classical transport and energy confinement characteristics. Its open geometry and moderate time and spatial scales provide convenient diagnostics access. Diagnostics accessibility, high shot rate and low cost per shot should enable quick resolution of technical issues during development, thus the potential for enabling rapid R&D of PJMIF. There are a number of challenges, however, for PJMIF including being at a very early stage of development, developing the required plasma guns, dealing with potential liner non-uniformities, clearing the chamber of residual high-Z gas between shots, and developing the repetitive pulsed power component technologies. Over the last three years, the development of the Plasma Liner Formation Experiment (PLX-alpha) have been undertaken to explore the physics and demonstrate the formation of a spherical liner by the merging of a spherical array of plasma jets. Two- and three- jet merging experiments have been conducted to study the interactions of the jets. Lastly, six- and seven-jet experiments have been performed to form a piece of the plasma liner. A brief status report on this development is provided in this paper.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Progress of indirect drive inertial confinement fusion in the United States

Abstract Indirect drive converts high power laser light into x-rays using small high- Z cavities called hohlraums. X-rays generated at the hohlraum walls drive a capsule filled with deuterium–tritium (DT) fuel to fusion conditions. Recent experiments have produced fusion yields exceeding 50 kJ where alpha heating provides ~3× increase in yield over PdV work. Closing the gaps toward ignition is challenging, requiring optimization of the target/implosions and the laser to extract maximum energy. The US program has a three-pronged approach to maximize target performance, each closing some portion of the gap. The first item is optimizing the hohlraum to couple more energy to the capsule while maintaining symmetry control. Novel hohlraum designs are being pursued that enable a larger capsule to be driven symmetrically to both reduce 3D effects and increase energy coupled to the capsule. The second issue being addressed is capsule stability. Seeding of instabilities by the hardware used to mount the capsule and fill it with DT fuel remains a concern. Work reducing the impact of the DT fill tubes and novel capsule mounts is being pursed to reduce the effect of mix on the capsule implosions. There is also growing evidence native capsule seeds such as a micro-structure may be playing a role on limiting capsule performance and dedicated experiments are being developed to better understand the phenomenon. The last area of emphasis is the laser. As technology progresses and understanding of laser damage/mitigation advances, increasing the laser energy seems possible. This would increase the amount of energy available to couple to the capsule, and allow larger capsules, potentially increasing the hot spot pressure and confinement time. The combination of each of these focus areas has the potential to produce conditions to initiate thermo-nuclear ignition.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗