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NASA NTRS1984

Future Directions of Research in Adhesion and Friction. Status of Understanding

Four main classes of materials are covered: metals, ceramics, elastomers and polymers. In dealing with adhesion a distinction is drawn between adhesion (which often involves thermodynamic concepts) and the observed adhesive strength, here designated as the pull-off force. With metals the level of understanding of the interfacial bond is well understood theoretically and was elegantly studied experimentally. However the role of surface roughness and especially ductility needs to be incorporated into an overall view of metallic adhesion. The effect of contaminant films has not gone far beyond purely descriptive language. The friction of metals is understood in terms of surface topography, adhesion and deformation and there are now promising solutions using slipline-field theory. These do not however, cope very satisfactorily with work hardening. For surfaces sliding at higher speeds there are now good models which deal with asperity instabilities produced by frictional heating.

Tabor, D.↗

NASA NTRS1984

Wall mass transfer and pressure gradient effects on turbulent skin friction

The effects of mass injection and pressure gradients on the drag of surfaces were studied theoretically with the aid of boundary-layer and Navier-Stokes codes. The present investigation is concerned with the effects of spatially varying the injection in the case of flat-plate drag. Effects of suction and injection on wavy wall surfaces are also explored. Calculations were performed for 1.2 m long surfaces, one flat and the other sinusoidal with a wavelength of 30.5 cm. Attention is given to the study of the effect of various spatial blowing variations on flat-plate skin friction reduction, local skin friction coefficient calculated by finite difference boundary-layer code and Navier-Stokes code, and the effect of phase-shifting sinusoidal mass transfer on the drag of a sinusoidal surface.

Watson, R. D.↗

NASA NTRS1984

A method for measuring skin friction drag on a flat plate in contaminated gas flows

A technique for measuring friction drag in turbulent gas and gas/particle flows over flat plates is presented, and preliminary results are reported. A 0.25-in.-thick 72 x 6-in. Al plate is suspended by six horizontal support air bearings and four vertical alignment air bearings between fixed dummy plates and leading-edge and trailing-edge fairings in the 32-in.-high 48-in.-wide 11-ft-long test section of a closed-circuit atmospheric wind tunnel operating at 50-150 ft/sec. Particles of Fe and Al oxides of diameter 20-150 microns and density up to 0.3 lb particles per lb air are injected via a 6 x 0.167-in. nozzle; turbulence is induced by a roughened section of the leading-edge fairing; and friction drag is measured using a load-cell pressure transducer. Sample results are shown in a graph, demonstrating good agreement with theoretical drag calculations.

Oetting, R. B.↗

NASA NTRS1984

The interaction between mistuning and friction in the forced response of bladed disk assemblies

This paper summarizes the results of an investigation to establish the impact of mistuning on the performance and design of blade-to-blade friction dampers of the type used to control the resonant response of turbine blades in gas turbine engines. In addition, it discusses the importance of friction slip force variations on the dynamic response of shrouded fan blades.

Griffin, J. H.↗

NASA NTRS1985

Friction and wear behavior of aluminum and composite I-beam stiffened airplane skins

Friction and wear behavior was determined for I-beam stiffened skins constructed of aluminum, graphite-epoxy composite, and glass hybrid composite under abrasive loading conditions typical of those occurring on the underside of a transport airplane during an emergency belly landing. A test apparatus was developed to abrade the test specimens on actual runway surface under a range of pressures (2-5 psi) and velocities (16-50 mph). These parameters were chosen to fall within the range of conditions typical of an airframe sliding on a runway surface. The effects of the test variables on the wear rate and the coefficient of friction are discussed and comparisons are made between the composite materials and aluminum. In addition, the test apparatus was equipped to monitor the temperature variations on the backside of the skins during abrasion and these results are presented.

Jackson, K. E.↗

NASA NTRS1986

Development of a new instrument for direct skin friction measurements

A device developed for the direct measurement of wall shear stress generated by flows is described. Simple and symmetric in design with optional small moving mass and no internal friction, the features employed in the design eliminate most of the difficulties associated with the traditional floating element balances. The device is basically small and can be made in various sizes. Vibration problems associated with the floating element skin friction balances were found to be minimized due to the design symmetry and optional damping provided. The design eliminates or reduces the errors associated with conventional floating element devices: such as errors due to gaps, pressure gradient, acceleration, heat transfer, and temperature change. The instrument is equipped with various sensing systems and the output signal is a linear function of the wall shear stress. Dynamic measurements could be made in a limited range and measurements in liquids could be performed readily. Measurement made in the three different tunnels show excellent agreement with data obtained by the floating element devices and other techniques.

Vakili, A. D.↗

NASA NTRS1984

Correlation of transonic-cone preston-tube data and skin friction

Preston-tube measurements obtained on the Arnold Engineering Development Center (AEDC) Transition Cone have been correlated with theoretical skin friction coefficients in transitional and turbulent flow. This has been done for the NASA Ames 11-Ft Transonic Wind Tunnel (11 TWT) and flight tests. The developed semi-empirical correlations of Preston-tube data have been used to derive a calibration procedure for the 11 TWT flow quality. This procedure has been applied to the corrected laminar data, and an effective freestream unit Reynolds number is defined by requiring a matching of the average Preston-tube pressure in flight and in the tunnel. This study finds that the operating Reynolds number is below the effective value required for a match in laminar Preston-tube data. The distribution of this effective Reynolds number with Mach number correlates well with the freestream noise level in this tunnel. Analyses of transitional and turbulent data, however, did not result in effective Reynolds numbers that can be correlated with background noise. This is a result of the fact that vorticity fluctuations present in transitional and turbulent boundary layers dominate Preston-tube pressure fluctuations and, therefore, mask the tunnel noise eff ects. So, in order to calibrate the effects of noise on transonic wind tunnel tests only laminar data should be used, preferably at flow conditions similar to those in flight tests. To calibrate the effects of transonic wind-tunnel noise on drag measurements, however, the Preston-tube data must be supplemented with direct measurements of skin friction.

Abu-Mostafa, A. S.↗

NASA NTRS1985

Rotor internal friction instability

Two aspects of internal friction affecting stability of rotating machines are discussed. The first role of internal friction consists of decreasing the level of effective damping during rotor subsynchronous and backward precessional vibrations caused by some other instability mechanisms. The second role of internal frication consists of creating rotor instability, i.e., causing self-excited subsynchronous vibrations. Experimental test results document both of these aspects.

Bently, D. E.↗

NASA NTRS1986

Skin friction and Reynolds stress measurements for a turbulent boundary layer following manipulation using flat plates

Research has been undertaken to experimentally study the alterations in turbulent boundary-layer properties due to turbulence manipulation using thin flat plates. Plate geometry and placement within the boundary layer were selected to coincide with recent studies. Direct, local measurements of skin friction and Reynolds stresses were made within the boundary layer downstream of the manipulator devices for cases with an approach momentum thickness Reynolds number of 3700. A strong tendency for recovery of the Reynolds stresses was observed, accompanied by local skin-friction reductions of up to 15 percent. The mean velocity profile in the manipulated flow displayed the same similarity shape in the logarithmic region as a natural boundary layer, but had an enhanced wake component. The results indicate that the plate wake plays an important role in the boundary layer response to this sort of manipulation.

Westphal, R. V.↗

NASA NTRS1986

Influence of friction dampers on torsional blade flutter

This paper deals with the stabilizing effects of dry friction on torsional blade flutter. A lumped parameter model with single degree of freedom per blade has been used to represent the rotor stage. The well-known cascade theories for incompressible and supersonic flows have been used to determine the allowable increase in fluid velocity relative to the blade. It has been found that the effectiveness of friction dampers in controlling flutter can be substantial.

Sinha, A.↗

NASA NTRS1986

Galileo inflight friction identification for the scan platform control loop

Two types of friction identification algorithms (position-based and rate-based) are investigated in an attempt to better understand cone actuator inflight behavior in the Galileo scan platform pointing system. This investigation involves the measurement of the scan platform position (or rate) with respect to the stator following a platform slew maneuver. Inflight data collection by the spacecraft's sensors and subsequent ground-based data processing comprise the two major steps in the identification experiment. The proposed algorithms were capable of obtaining friction estimates within + or - 10 percent accuracy; hence, it is concluded that this inflight system identification technique can sufficiently tune the Galileo cone controller.

Ianculescu, G. D.↗

NASA NTRS1987

Shaft Coupler With Friction and Spline Clutches

Coupling, developed for rotor of lift/cruise aircraft, employs two clutches for smooth transmission of power from gas-turbine engine to rotor. Prior to ascent, coupling applies friction-type transition clutch that accelerates rotor shaft to speeds matching those of engine shaft. Once shafts synchronized, spline coupling engaged and friction clutch released to provide positive mechanical drive.

Thebert, Glenn W.↗

NASA NTRS1986

Maximum lift/drag ratio of flat plates with bluntness and skin friction at hypersonic speeds

Newtonian theory is used to derive a simple expression for the maximum lift/drag ratio of flat plates with bluntness and skin friction at hypersonic speeds. The bluntness drag is assumed to be independent of angle of attack. Because the effect of skin friction is of second order over the angle of attack range for maximum lift/drag ratio, it was assumed constant. As an example, the expression is applied to the Space Shuttle.

Tauber, M. E.↗

NASA NTRS1986

A constitutive law for finite element contact problems with unclassical friction

Techniques for modeling complex, unclassical contact-friction problems arising in solid and structural mechanics are discussed. A constitutive modeling concept is employed whereby analytic relations between increments of contact surface stress (i.e., traction) and contact surface deformation (i.e., relative displacement) are developed. Because of the incremental form of these relations, they are valid for arbitrary load-deformation histories. The motivation for the development of such a constitutive law is that more realistic friction idealizations can be implemented in finite element analysis software in a consistent, straightforward manner. Of particular interest is modeling of two-body (i.e., unlubricated) metal-metal, ceramic-ceramic, and metal-ceramic contact. Interfaces involving ceramics are of engineering importance and are being considered for advanced turbine engines in which higher temperature materials offer potential for higher engine fuel efficiency.

Plesha, M. E.↗

NASA NTRS1986

Analytical formulation of orbiter-payload coupled by trunnion joints with Coulomb friction

An orbiter and its payload substructure are linked together by five trunnion joints which have thirty degrees-of-freedom. Geometric compatibility conditions require fourteen of the interface physical coordinates of the orbiter and payload to be equal to each other and the remaining sixteen are free to have relative motions under Coulomb friction. The component modes synthesis method using fourteen inertia relief attachment modes for the formulation of the coupled system is presented. The exact nonlinear friction function is derived based on the characteristics of the joints. Formulation is applicable to an orbiter that carries any number of payload substructures.

Liu, Frank C.↗

NASA NTRS1986

Force-free magnetic fields - The magneto-frictional method

The problem under discussion is that of calculating magnetic field configurations in which the Lorentz force j x B is everywhere zero, subject to specified boundary conditions. We choose to represent the magnetic field in terms of Clebsch variables in the form B = grad alpha x grad beta. These variables are constant on any field line so that each field line is labeled by the corresponding values of alpha and beta. When the field is described in this way, the most appropriate choice of boundary conditions is to specify the values of alpha and beta on the bounding surface. We show that such field configurations may be calculated by a magneto-frictional method. We imagine that the field lines move through a stationary medium, and that each element of magnetic field is subject to a frictional force parallel to and opposing the velocity of the field line. This concept leads to an iteration procedure for modifying the variables alpha and beta, that tends asymptotically towards the force-free state. We apply the method first to a simple problem in two rectangular dimensions, and then to a problem of cylindrical symmetry that was previously discussed by Barnes and Sturrock (1972). In one important respect, our new results differ from the earlier results of Barnes and Sturrock, and we conclude that the earlier article was in error.

Yang, W. H.↗

NASA NTRS1987

Skin friction measurements following manipulation of a turbulent boundary layer

Results are presented from three experiments in which direct, local measurements of the skin friction reduction due to flat-plate turbulence manipulators for overall viscous drag reduction were obtained. The results suggest that only a very small overall net drag reduction will be possible for such devices at moderate momentum thickness-derived Reynolds number values, since maximum skin friction drag is neither large nor sustained.

Nguyen, V. D.↗

NASA NTRS1987

Analytical formulation of orbiter-payload models coupled by trunnion joints with Coulomb friction

Liu, Frank C.↗